CN202910472U - Online automatic assembling device for corrugated web plate H-section steel - Google Patents
Online automatic assembling device for corrugated web plate H-section steel Download PDFInfo
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- CN202910472U CN202910472U CN 201220503458 CN201220503458U CN202910472U CN 202910472 U CN202910472 U CN 202910472U CN 201220503458 CN201220503458 CN 201220503458 CN 201220503458 U CN201220503458 U CN 201220503458U CN 202910472 U CN202910472 U CN 202910472U
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- corrugated web
- hydraulic
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- shape steel
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Abstract
The utility model provides an online automatic assembling device for corrugated web plate H-section steel and belongs to the field of mechanical devices. The online automatic assembling device comprises a portal frame, an output roller way, a hydraulic clamp system, an automatic point welding machine and a hydraulic power control system. The hydraulic drive clamp system consists of a corrugated web plate, a flange plate and a spliced H-section steel clamping device, respectively and correspondingly arranges and clamps the corrugated web plate and the flange plate vertically and horizontally and correspondingly arranges the H-section steel and clamps from two sides. After clamping and splicing are finished, the automatic point welding machine carries out point welding, and the H-section steel subjected to point welding is output from a work station through the corrugated web plate H-section steel output roller way. The online automatic assembling device has the advantages that the hydraulic clamp system and the output roller way are matched concertedly and run in balanced mode, for example, a hydraulic clamp roller row and a transmission roller row in a non-starting state form the H-section steel clamping device, and a transmission roller and a hydraulic clamp roller row in a non-starting state form the output roller way, dual functions and double effects are achieved, and the purpose of accurate and balanced coordinative operation is achieved.
Description
Technical field
On-line automatic group of vertical equipment of the utility model Ripple Sternum belongs to the plant equipment field.
Background technology
What the H shaped steel that uses now generally adopted is hot rolling I-steel, hot rolled H-shaped and welded H section steel.Traditional I-steel and H shaped steel steel using amount are large, and are subjected to process technology limit, and its web thickness is general also thicker, cause steel using amount excessive.Welded H section steel also needs to take special technical measures in use in addition, and such as ribbed stiffener or utilize Post-buckling Strength of Web Plate etc., design and construction are all comparatively complicated.
Ripple Sternum is a kind of new product for the weak point exploitation of existing H shaped steel; web is changed into the web of bellows-shaped by flat web; broken through the restriction of traditional flat web H shaped steel ratio of height to thickness; overcome the problem of the easy local buckling of flat web distortion; under equality strength, can greatly reduce steel using amount; therefore, key be to solve Ripple Sternum high-quality scale produce continuously.The vertical equipment of Ripple Sternum group is before comprehensive welding fabrication Ripple Sternum, the corrugated web of cutting forming respectively and edge of a wing steel plate assembly unit and spot welding are become the infrastructure device of H shape steel, the quality of the vertical equipment assembly unit of group and spot welding directly affects the quality of the Ripple Sternum of follow-up welding fabrication.Therefore; must break away from the present situation of low production efficiency, high labour intensity dependence crane and a dead lift, turning part; exploitation high efficiency, the vertical equipment of high-quality Ripple Sternum group; not only laying the foundation for follow-up comprehensive welding fabrication Ripple Sternum, also is to provide key equipment for realizing that the Ripple Sternum scale is produced continuously.
The utility model content
The purpose of this utility model provides on-line automatic group of vertical equipment of a kind of Ripple Sternum, finishes with high efficiency corrugated web, the online assembly unit of flange plate and spot welding are formed H shape steel, for follow-up online welding fabrication H shaped steel lays the foundation.
The utility model is achieved through the following technical solutions:
On-line automatic group of vertical equipment of the utility model Ripple Sternum comprises door frame, runout table transmission roll row, hydraulic clamping system, stitch welding machine, hydraulic power, control system; Door frame is comprised of crossbeam, column and support, and provides the corresponding supporting that connects to described runout table, hydraulic clamping system, stitch welding machine; Characteristics are: the hydraulic-driven clamping system is by hydraulically powered corrugated web clamping device, the flange plate clamping device, the tight installation composition of assembly unit H shape steel clamp, each respectively connection corresponding to door frame of device, the respectively up and down corresponding setting of corrugated web clamping device online station H shape steel relative to the flange plate clamping device, the corresponding setting about the relatively online station H shape steel of the tight device of assembly unit H shape steel clamp, work as corrugated web, flange plate inputs to the vertical station of group with approach table, start hydraulic clamping system, corrugated web clamping device and flange plate clamping device, be subjected to hydraulic-driven respectively and clamp in opposite directions up and down corrugated web and flange plate, the tight device of H shape steel clamp clamps H shape steel in opposite directions from the flange plate both sides of H shape steel, after finishing the clamping assembly unit, start stitch welding machine and implement spot welding, finish the H shape steel of a postwelding, export this station with the corrugated web plate H-shaped steel runout table.
Above-mentioned corrugated web clamping device is by clamping up and down bearing row, hoist cylinder and power transmission shaft form, clamp up and down bearing row and be connected with hoist cylinder through power transmission shaft respectively, clamp corrugated web by hoist cylinder is flexible through the lower upper bearing row move toward one another about corrugated web that clamps of power transmission shaft driving.
Clamping bearing row under the above-mentioned corrugated web clamping device is fixedly connected with the frame underframe through supporting leg.
Above-mentioned flange plate clamping device forms by clamping up and down rod, hoist cylinder and transmission mechanism, transmission mechanism is symmetricly set on H shape steel both sides, vertically be fixedly connected on door frame by slide rail, clamp up and down the upper and lower that rod is separately positioned on flange plate, the two ends that clamp up and down rod are corresponding affixed with the upper sliding block of the vertical transmission mechanism in both sides respectively, drive by hoist cylinder, transmission mechanism drives through upper sliding block and clamps up and down rod move toward one another and clamp flange plate up and down in slide rail.
The transmission mechanism of above-mentioned flange plate clamping device is comprised of slide rail, slide block, gear, driving-belt, the up and down two ends of slide rail respectively are provided with gear, driving-belt is walked around the upper and lower side gear, its head and the tail two ends is connected with upper and lower slide block respectively, hoist cylinder is fixedly connected with the top of top shoe, drives upper and lower slide block by hoist cylinder driving top shoe through transmission mechanism and does move toward one another.
The tight device of above-mentioned assembly unit H shape steel clamp is comprised of hydraulic clamp roll row and non-started state runout table transmission roll row, be symmetricly set in the both sides of door frame, the hydraulic clamp roll row back side is connected with the horizontal hydraulic jack that drives by its affixed connector, connector cooperates with the dragging track that is arranged at bracing frame by its base slider, connector is subjected to two drivings that laterally drive hydraulic jack, slide in dragging track with its slide block, thereby drive the hydraulic clamp roll row transverse movement affixed with it, the transmission roll row of the runout table of opposite side non-started state forms the situation of horizontal clamping to H shape steel relatively.
Described transmission roll row runout table is by motor, reduction box, runout table transmission roll row, non-started state hydraulic clamp roll row, and clamping bearing row forms under the corrugated web, the transmission roll row is connected with reduction box by motor, the main shaft of reduction box is connected with power transmission shaft, the H shape steel transmission roll row that is arranged on transmission roll row stand is connected with power transmission shaft, corrugated web plate H-shaped steel is subjected to the driving of H shape steel transmission roll row, and under the cooperative motion that clamps bearing under non-started state hydraulic clamp roll row and the corrugated web and arrange the two cooperates, the corrugated web plate H-shaped steel of the vertical moulding of group is delivered to subsequent processing.
The top that described stitch welding machine is symmetricly set on hydraulic clamp roll row connector connects with frame, and the controlled H shape steel to the assembly unit moulding of stitch welding machine carries out spot welding.
The utility model design science, simple and direct, each clamping device of hydraulic clamping system clamps and accurately puts in place, the coordination that cooperatively interacts of hydraulic clamping system and runout table transmission roll row, balance movement is outstanding feature of the present utility model, the synergistic combination of the transmission roll row of hydraulic clamp roll row and runout table, make it to have dual-use function, played double action: 1, the transmission roll row of hydraulic clamp roll row and non-started state runout table forms H shape steel clamp and tightly installs, the hydraulic clamp roll row is for being subjected to hydraulically powered positive force one side, the transmission roll row of non-started state then is by dynamical reaction one side, and both sides jointly form a pair of clamping roll row and implement clamping function; 2, by runout table transmission roll row, non-started state hydraulic clamp roll row, and the runout table that clamps bearing row composition under the corrugated web, its electric motor driven transmission roll row is active drive roll row one side, the hydraulic clamp roll row of non-started state is passive transmission one side, both sides form balanced output both sides roller-way in H shape steel both sides, be bearing in the rolling mating reaction that under the corrugated web below the corrugated web, clamps bearing row in addition, make the utility model with the simple and direct structure of science, the accurate coordinate operation of balance, satisfactory the utility model purpose that reaches.
Explanation about the used technical term of the utility model:
1, about " H shape steel ":
In this manual, when online corrugated web and flange plate are delivered to the vertical equipment of group, after described each clamping device clamping, no matter before it carries out spot welding or the some postwelding, all adopted especially " H shape steel " this noun statement according to its geometric shape, this " shape " non-those " types ", purpose are to be different to be finished after the welding and " H shaped steel " product by detecting.
2, according to the utility model theme, corrugated web described in the specification all refers to corrugated steel web; Described flange plate all refers to edge of a wing steel plate.
Description of drawings
Fig. 1 is the utility model hydraulic clamping system device schematic diagram
Fig. 2 is the utility model corrugated web clamping device schematic diagram
Fig. 3 is the utility model flange plate clamping device schematic diagram
Fig. 4 is the transmission mechanism schematic diagram of the utility model flange plate clamping device
Fig. 5 is the tight device of the utility model assembly unit H shape steel clamp and runout table schematic diagram
The specific embodiment
Now by reference to the accompanying drawings the utility model is described further:
On-line automatic group of vertical equipment of the utility model Ripple Sternum, comprise door frame A, runout table B, hydraulic clamping system C, automatic spot-welding device D, door frame A provides to connect to relevant apparatus and supports, hydraulic-driven clamping system C is by hydraulically powered corrugated web clamping device 1, flange plate clamping device 2, the tight device 3 of assembly unit H shape steel clamp forms, see Fig. 1, corrugated web clamping device 1 is by the folder bearing is arranged P, hoist cylinder 1-2 and power transmission shaft 1-3 form, setting up and down respectively with respect to the corrugated web F-2 of online station H shape steel to folder bearing row P, upper clamping bearing row 1-4, lower clamping bearing row 1-5 is connected with hoist cylinder 1-2 through power transmission shaft 1-3 respectively, drive the upper bearing row 1-4 that clamps by hoist cylinder 1-2 is flexible through power transmission shaft 1-3 motion, lower clamping bearing row 1-5 is fixedly connected with the frame underframe through supporting leg 1-6, move toward one another realizes the clamping to corrugated web about corrugated web, sees Fig. 2.
Flange plate clamping device 2 is by paired pinch roll E, hoist cylinder 2-2 and transmission mechanism 2-3 form, transmission mechanism 2-3 is symmetricly set on the both sides of H shape steel in pairs, be fixedly connected on the door frame A by slide rail, upper pinch roll E-1, the two ends of lower pinch roll E-2 respectively with the top shoe a of the vertical transmission mechanism 2-3 in both sides, the fast b correspondence that glides is affixed, transmission mechanism 2-3 is by slide rail 2-4, top shoe a, sliding block b, 2-5 cogs, lower gear 2-6, driving-belt 2-7 forms, 2-5 cogs, lower gear 2-6 is separately positioned on the up and down two ends of slide rail 2-4, driving-belt 2-7 walks around the 2-5 that cogs, lower gear 2-6, its head and the tail two ends respectively with top shoe a, sliding block b, hoist cylinder 2-2 is fixedly connected with the top of top shoe a, drive top shoe a by hoist cylinder 2-2 and drive top shoe a through transmission mechanism 2-3, sliding block b does move toward one another, thereby pinch roll E-1 in the drive, lower pinch roll E-2 does move toward one another, realize the clamping of flange plate, see Fig. 3, Fig. 4.
The tight device 3 of assembly unit H shape steel clamp by hydraulic clamp roll row 3-1 and non-started state output roll row 3-2 hydraulic clamp roll row 3-1, non-started state output roll row 3-2, be symmetricly set in the both sides of door frame A.Hydraulic clamp roll row 3-1 is connected with the horizontal hydraulic jack 3-4 that drives by affixed connector 3-3, connector 3-3 cooperates with the dragging track 3-7 that is arranged at bracing frame 3-6 by its base slider 3-5, connector 3-3 is subjected to two drivings that laterally drive hydraulic jack 3-4,3-5 slides in dragging track 3-7 with its slide block, thereby drive the hydraulic clamp roll row transverse movement fixed with it, the transmission roll row 3-2 of the runout table of opposite side non-started state forms horizontal clamping to H shape steel F-1 relatively, sees Fig. 5.At this moment, start namely that the automatic spot-welding device D be fixed in connector 3-3 top is controlled to carry out automatic spot to H shape steel F-1, H shape steel F-1 finishes a postwelding, namely starts transmission roll row runout table;
Described transmission roll row runout table B is by motor B-1, reduction box B-2, main shaft B-3, transmission roll row 3-2, clamping bearing row 1-5 under non-started state hydraulic clamp roll row 3-1 and the corrugated web forms, transmission roll row 3-2 is connected with reduction box B-2 by motor B-1, reduction box main shaft B-3 is connected with power transmission shaft B-5, power transmission shaft B-5 is connected with the H shape steel transmission roll row 3-2 that is arranged on transmission roll row stand B-6, transmission roll row 3-2, non-started state hydraulic clamp roll row 3-1 both sides form balanced output both sides roller-way in H shape steel both sides, be bearing in the common cooperation motion of the rolling that under the corrugated web below the corrugated web, clamps bearing row in addition, then will finish the vertical corrugated web plate H-shaped steel F-1 of group and export this station.
Claims (8)
1. on-line automatic group of vertical equipment of Ripple Sternum comprises door frame, runout table transmission roll row, hydraulic clamping system, stitch welding machine, hydraulic power, control system; Door frame is comprised of crossbeam, column and support, and provides the corresponding supporting that connects to described runout table, hydraulic clamping system, stitch welding machine; It is characterized in that the hydraulic-driven clamping system is by hydraulically powered corrugated web clamping device, the flange plate clamping device, the tight installation composition of assembly unit H shape steel clamp, each respectively connection corresponding to door frame of device, the respectively up and down corresponding setting of corrugated web clamping device online station H shape steel relative to the flange plate clamping device, the corresponding setting about the relatively online station H shape steel of the tight device of assembly unit H shape steel clamp, work as corrugated web, flange plate inputs to the vertical station of group with approach table, start hydraulic clamping system, corrugated web clamping device and flange plate clamping device, be subjected to hydraulic-driven respectively and clamp in opposite directions up and down corrugated web and flange plate, the tight device of H shape steel clamp clamps H shape steel in opposite directions from the flange plate both sides of H shape steel, after finishing the clamping assembly unit, start stitch welding machine and implement spot welding, finish the H shape steel of a postwelding, export this station with the corrugated web plate H-shaped steel runout table.
2. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the corrugated web clamping device is by clamping up and down bearing row, hoist cylinder and power transmission shaft form, clamp up and down bearing row and be connected with hoist cylinder through power transmission shaft respectively, clamp corrugated web by hoist cylinder is flexible through the lower upper bearing row move toward one another about corrugated web that clamps of power transmission shaft driving.
3. on-line automatic group of vertical equipment of Ripple Sternum according to claim 2 is characterized in that clamping under the corrugated web clamping device bearing row and is fixedly connected with the frame underframe through supporting leg.
4. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the flange plate clamping device forms by clamping up and down rod, hoist cylinder and transmission mechanism, transmission mechanism is symmetricly set on H shape steel both sides, vertically be fixedly connected on door frame by slide rail, clamp up and down the upper and lower that rod is separately positioned on flange plate, the two ends that clamp up and down rod are corresponding affixed with the upper sliding block of the vertical transmission mechanism in both sides respectively, drive by hoist cylinder, transmission mechanism drives through upper sliding block and clamps up and down rod move toward one another and clamp flange plate up and down in slide rail.
5. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 3, the transmission mechanism that it is characterized in that the flange plate clamping device is comprised of slide rail, slide block, gear, driving-belt, the up and down two ends of slide rail respectively are provided with gear, driving-belt is walked around the upper and lower side gear, its head and the tail two ends is connected with upper and lower slide block respectively, hoist cylinder is fixedly connected with the top of top shoe, drives upper and lower slide block by hoist cylinder driving top shoe through transmission mechanism and does move toward one another.
6. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the tight device of assembly unit H shape steel clamp forming by hydraulic clamp roll row and non-started state runout table transmission roll row, be symmetricly set in the both sides of door frame, the hydraulic clamp roll row back side is connected with the horizontal hydraulic jack that drives by its affixed connector, connector cooperates with the dragging track that is arranged at bracing frame by its base slider, connector is subjected to two drivings that laterally drive hydraulic jack, slide in dragging track with its slide block, thereby drive the hydraulic clamp roll row transverse movement affixed with it, the runout table transmission roll row of opposite side non-started state forms the situation of horizontal clamping to H shape steel relatively.
7. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 5, it is characterized in that runout table transmission roll row is by motor, reduction box, the transmission roll row, non-started state hydraulic clamp roll row, and clamping bearing row forms under the corrugated web, the transmission roll row is connected with reduction box by motor, the main shaft of reduction box is connected with power transmission shaft, the H shape steel transmission roll row that is arranged on transmission roll row stand is connected with power transmission shaft, corrugated web plate H-shaped steel is subjected to the driving of H shape steel transmission roll row, and under the cooperative motion that clamps bearing under non-started state hydraulic clamp roll row and the corrugated web and arrange the two cooperates, the corrugated web plate H-shaped steel of the vertical moulding of group is delivered to subsequent processing.
8. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 3 is characterized in that the top that stitch welding machine is symmetricly set on hydraulic clamp roll row connector connects with frame, and the controlled H shape steel to the assembly unit moulding of stitch welding machine carries out spot welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220503458 CN202910472U (en) | 2012-09-27 | 2012-09-27 | Online automatic assembling device for corrugated web plate H-section steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220503458 CN202910472U (en) | 2012-09-27 | 2012-09-27 | Online automatic assembling device for corrugated web plate H-section steel |
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| Publication Number | Publication Date |
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| CN202910472U true CN202910472U (en) | 2013-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220503458 Withdrawn - After Issue CN202910472U (en) | 2012-09-27 | 2012-09-27 | Online automatic assembling device for corrugated web plate H-section steel |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848108A (en) * | 2012-09-27 | 2013-01-02 | 湖北弘毅钢结构工程有限公司 | On-line automatic assembly device for H-shaped steel with corrugated web |
| CN104959750A (en) * | 2015-06-12 | 2015-10-07 | 马明勇 | Corrugated web H-shaped steel installing and welding all-in-one machine |
| CN108465926A (en) * | 2018-06-28 | 2018-08-31 | 宁波金凤焊割机械制造有限公司 | The spot welding device stood for H profile steel group |
| CN108581332A (en) * | 2018-06-28 | 2018-09-28 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding device stood for H profile steel group |
-
2012
- 2012-09-27 CN CN 201220503458 patent/CN202910472U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848108A (en) * | 2012-09-27 | 2013-01-02 | 湖北弘毅钢结构工程有限公司 | On-line automatic assembly device for H-shaped steel with corrugated web |
| CN104959750A (en) * | 2015-06-12 | 2015-10-07 | 马明勇 | Corrugated web H-shaped steel installing and welding all-in-one machine |
| CN108465926A (en) * | 2018-06-28 | 2018-08-31 | 宁波金凤焊割机械制造有限公司 | The spot welding device stood for H profile steel group |
| CN108581332A (en) * | 2018-06-28 | 2018-09-28 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding device stood for H profile steel group |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HUBEI HONGSHUN STEEL STRUCTURE MANUFACTURING CO., Free format text: FORMER OWNER: HUBEI HONGYI STEEL STRUCTURE ENGINEERING CO., LTD. Effective date: 20130906 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20130906 Address after: 430345 Hubei Province, Wuhan city Huangpi District Road No. 39 Huhan Wu Hongyi Industrial Park Patentee after: Hubei Hongshun Steel Structure Manufacturing Co., Ltd. Address before: 430345 Hubei Province, Wuhan city Huangpi District Road No. 39 Huhan Wu Hongyi Industrial Park Patentee before: Hubei Hongyi Steel Construction Engineering Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20130501 Effective date of abandoning: 20141029 |
|
| RGAV | Abandon patent right to avoid regrant |