CN102785328A - Automatic die filling fixture for IMD sheet material - Google Patents
Automatic die filling fixture for IMD sheet material Download PDFInfo
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- CN102785328A CN102785328A CN2012102610046A CN201210261004A CN102785328A CN 102785328 A CN102785328 A CN 102785328A CN 2012102610046 A CN2012102610046 A CN 2012102610046A CN 201210261004 A CN201210261004 A CN 201210261004A CN 102785328 A CN102785328 A CN 102785328A
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- imd
- sheet material
- draw frame
- frame machine
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Abstract
The invention discloses an automatic die filling fixture for an IMD sheet material. The fixture comprises an IMD injection mold and a mechanical arm; the IMD injection mold comprises a fixed mold plate and a movable mold plate, the fixed mold plate and the movable mold plate are vertically arranged, a die cavity is formed between the fixed mold plate and the movable mold plate, a first mold cavity is arranged on the movable mold plate, a second mold cavity is arranged on the fixed mold plate, and the first mold cavity and the second mold cavity are respectively located at a left side and a right side and are opposite to each other; the mechanical arm comprises a three-dimensional freely-movable mechanism and an automatic suction means installed at the lower part of the three-dimensional freely-movable mechanism, the automatic suction means comprises a first suction mechanism used for delivering an IMD material member to the fixed mold plate and a second suction mechanism used for taking out an IMD sheet material obtained after injection molding from the movable mold plate, the first suction mechanism and the second suction mechanism are such arranged that the back of the first suction mechanism faces the back of the second suction mechanism, and when the automatic suction means stretches into the die cavity of the IMD injection mold under driving of the three-dimensional freely-movable mechanism, the first suction mechanism is opposite to the fixed mold plate and the second suction mechanism is opposite to the movable mold plate.
Description
Technical field
The present invention relates to IMD sheet molding equipment art, refer in particular to a kind of automatic makeup mould tool of IMD sheet material.
Background technology
IMD (In Mold Decoration) technology is the international at present surface decoration technique that is in fashion; Utilize case-hardened IMD sheet material, middle printing pattern layer, back side injection molded layers, printing ink therebetween; Can make product surface more wear-resisting and avoid being scratched, and can keep the distinctness of color to be difficult for fading for a long time.
At present, the production of IMD sheet material is semi-automatic pattern, and wherein, the materials and parts that IMD produces and the conveying of finished product all are to promote the haul chassis through manual work to accomplish.When manufacturing, each IMD mould is other all need arrange the multidigit operator, and first operator is by taking out materials and parts on this haul chassis, and the artificial material loading of implementing materials and parts.After the injection mo(u)lding of IMD mould went out IMD sheet material finished product, the staff delivered to the semi-finished product after the moulding on the haul chassis again, promoted haul chassis to next bit operator then, implemented follow-up manufacturing process by the next bit operator.
The IMD sheet production of this mode is the most also to be modal factory-configured mode, yet this production automation degree is low, and production efficiency is low.In addition, required operating personnel is many, is unfavorable for very much the reduction of production cost, and how the operating personnel also can cause the crowded of factory's confined space, is easy to cause the confusion of production, is unfavorable for the production cleaning.
Summary of the invention
In view of this; The present invention is directed to the disappearance of prior art existence, its main purpose provides a kind of automatic makeup mould tool of IMD sheet material, and it realizes the automatic feed and the discharging of the injection mo(u)lding of IMD sheet material; Safe and reliable efficient is high; Cost is low, realizes serialization production, thereby overcomes the deficiency of prior art.
For realizing above-mentioned purpose, the present invention adopts following technical scheme:
A kind of automatic makeup mould tool of IMD sheet material; Comprise the IMD injection mold and be used for self-feeding and get the manipulator of material that this IMD injection mold comprises solid plate and moving platen, this solid plate and moving platen are vertical setting; Form die cavity between the two; Said moving platen is provided with first die cavity, and correspondence is provided with second die cavity on the solid plate, about this first die cavity and second die cavity over against;
The automatic suction means that said manipulator comprises the 3 D auto movable device and is installed in this 3 D auto movable device lower end; Said automatic suction means comprises first draw frame machine that is used for the IMD materials and parts are delivered to solid plate; And being used for second draw frame machine with the driven template taking-up of the IMD sheet material after the injection mo(u)lding, this first draw frame machine and second draw frame machine are provided with dorsad; Said first draw frame machine comprises first fixed head that connects 3 D auto movable device lower end; Be parallel to the pressing plate that first fixed head is provided with, be butted on back-moving spring and several between first fixed head and the pressing plate and be installed on first fixed head and stretch out the first outer suction nozzle of pressing plate; Said second draw frame machine comprises that second fixed head that is connected 3 D auto movable device lower end and several are connected second suction nozzle on second fixed head; When automatic suction means drives when extending into the die cavity of IMD injection mold at the 3 D auto movable device, this first draw frame machine is over against solid plate, and this second draw frame machine is over against moving platen.
Preferably; The side of said IMD injection mold is other to be had one and is used for feeding tool that the IMD sheet material after IMD materials and parts and the moulding is transmitted automatically; Have material loading station A on this feeding tool, said three-dimensional mechanical hand is sent to the IMD materials and parts of material station A on this feeding tool on the moving platen of die cavity and with the IMD sheet material finished product after the moulding and is transmitted back among the material loading station A of feeding tool.
Preferably; Said 3 D auto movable device comprises fixed mount, the first translation bar and the second translation bar; This first translation bar can be connected on the fixed mount along X-direction movably; This second translation bar can be connected on the first translation bar along Y axle and Z axle both direction movably, first draw frame machine of said automatic suction means and second draw frame machine be installed on respectively the 3rd translation bar two on side wall surface.
Preferably, said automatic suction means has two covers, and the automatic suction means of this two cover is arranged on the lower end of the second translation bar with distributing up and down.
Preferably, the pressing plate of said second draw frame machine is a square structure, and four equal correspondences in corner of this pressing plate are provided with one first suction nozzle.
The present invention compared with prior art has tangible advantage and beneficial effect, particularly, can be known by technique scheme; But it mainly is the manipulator that sets the 3 D auto motion for the IMD injection mold, because manipulator comprises 3 D auto movable device and automatic suction means, thereby under the drive of 3 D auto mechanism alive; This automatic suction means can move freely along X axle, Y axle and three directions of Z axle; Rapidly and accurately workpiece is delivered to the ad-hoc location of IMD injection mold, realized the automatic feed and the discharging of IMD sheet material, replace the manpower labour with machinery like this; Make production safer easily; Save the quantity and the man-hour of operator, effectively reduce production costs, enhance competitiveness.And; Because automatically suction means comprises first draw frame machine and second draw frame machine, the moving platen of this first draw frame machine over against the solid plate of IMD injection mold, this second draw frame machine over against the IMD injection mold taken this; When first draw frame machine is delivered to first die cavity of solid plate with the IMD materials and parts; Can also the IMD sheet material finished product in second die cavity of moving platen be taken out, thereby realize charging and go out real continuous and automatic action, production efficiency is doubled and redoubled.
Also have, through at the other feeding tool that is provided with of the side of IMD injection mold, realize the IMD materials and parts send into automatically with moulding after the seeing off automatically of IMD sheet material, make the production system automaticity of IMD sheet material higher, save human cost to greatest extent.
For more clearly setting forth architectural feature of the present invention and effect, come the present invention is elaborated below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the assembling schematic perspective view of the present invention's embodiment;
Fig. 2 is the left view of the present invention's embodiment, and the automatic suction means among the figure extend in the die cavity;
Fig. 3 is the local enlarged diagram of Fig. 2.
The accompanying drawing identifier declaration:
10, IMD injection mold 11, solid plate
111, first die cavity 12, moving platen
121, second die cavity 13, die cavity
20, feeding tool
30, manipulator 31,3 D auto movable device
311, fixed mount 312, the first translation bar
313, the second translation bar
32, automatic suction means 321, first draw frame machine
322, second draw frame machine 323, first fixed head
324, pressing plate 325, back-moving spring
326, first suction nozzle 327, second fixed head
328, second suction nozzle.
The specific embodiment
Please referring to figs. 1 through shown in Figure 3; It has demonstrated the concrete structure of the present invention's preferred embodiment; Comprise IMD injection mold 10, feeding tool 20 and manipulator 30; This manipulator 30 is used for the IMD materials and parts IMD injection mold 10 of packing into automatically, and the IMD sheet material after the moulding is taken out from IMD injection mold 10 be put on the feeding tool 20 simultaneously.
Wherein, This IMD injection mold 10 comprises solid plate 11 and moving platen 12; This solid plate 11 is vertical setting with moving platen 12, forms die cavity 13 between the two, and said moving platen 12 is provided with first die cavity 111; Correspondence is provided with second die cavity 121 on the solid plate 11, this first die cavity 111 and second die cavity about 121 over against.The forming principle of this IMD injection mold 10 is following: through the IMD materials and parts are sent in the solid plate 11 automatically; The IMD materials and parts are contained in first die cavity 111; Carrying out moving platen 12 moves matched moulds to solid plate 11 and molds the IMD sheet material; When treating that moving platen 12 is removed, the IMD sheet material is affixed in second die cavity 121 of moving platen 12, and take out the IMD sheet material and get final product this moment.
The automatic suction means 32 that said manipulator 30 comprises 3 D auto movable device 31 and is installed in these 3 D auto movable device 31 lower ends.The function that these 3 D auto movable device 31 realizations are moved along X axle, Y axle and three directions of Z axle realizes that 3 D autos are movable, more convenient absorption/placement product to drive automatic suction means 32.
Particularly; Said 3 D auto movable device 31 comprises fixed mount 311, the first translation bar 312 and the second translation bar 313; This fixed mount 311 is two crossbeams that laterally arrange aloft; This first translation bar 312 can be connected on the fixed mount 311 along X-direction movably, and this second translation bar 313 can be connected on the first translation bar 312 along Y axle and Z axle both direction movably.
Said automatic suction means 32 comprises first draw frame machine 321 that is used for the IMD materials and parts are delivered to solid plate 11; And be used for second draw frame machine 322 of the IMD sheet material after the injection mo(u)lding from moving platen 12 taking-ups, this first draw frame machine 321 and second draw frame machine 322 are arranged on the both sides of end under the second translation bar 313 dorsad.Said first draw frame machine 321 is over against first die cavity 111 of solid plate 11; It comprises first fixed head 323 that is connected end under the second translation bar 313; Be parallel to the pressing plate 324 that first fixed head 323 is provided with, be butted on the back-moving spring 325 between first fixed head 323 and the pressing plate 324 and be installed on first fixed head 323 and stretch out pressing plate 324 first suction nozzle 326 outward.This pressing plate 324 is a square structure, and its four equal correspondences in corner are provided with one first suction nozzle 326.Said second draw frame machine 322 is over against second die cavity 121 of moving platen 12, and it comprises that second fixed head 327 that is connected the second translation bar, 313 lower ends and several are connected second suction nozzle 328 on second fixed head 327.
In the present embodiment; Said automatic suction means 32 is a cover; But its quantity is not limited thereto, and also can be increased to two covers as required or more than two covers, and two covers or the above automatic suction means 32 of two covers all can be arranged on the lower end of the second translation bar 313 according to the mode that distributes up and down.And; When this automatic suction means 32 when 3 D auto movable device 31 drives the die cavity 13 that gets into IMD injection molds 10; Each first draw frame machine 321 over against solid plate 11, each second draw frame machine 322 over against moving platen 12; Thereby when first draw frame machine 321 was delivered to the IMD materials and parts first die cavity 111 of solid plate 11, the IMD sheet material that can also utilize second draw frame machine 322 will be molded over moving platen 12 adsorbed and takes out, to realize continuous feed simultaneously and discharging functions.
Said feeding tool 20 is positioned at by the side of IMD injection mold 10; Be used for the IMD materials and parts are sent to and the IMD sheet material finished product after the moulding is seen off; The automatic suction means 32 of said manipulator 30 moves around between the die cavity 13 of feeding tool 20 and IMD injection mold 10, accomplishes the charging of IMD materials and parts and the discharging functions of IMD sheet material.
The course of work of the present invention is following: start feeding tool 20; The IMD materials and parts are arrival material loading station A under the conveying of feeding tool 20, and when detecting IMD materials and parts arrival material loading station A, said 3 D auto movable device 31 drives automatic suction means 32 and moves to material loading station A; And the IMD materials and parts are adsorbed through first draw frame machine 321; And then drive the die cavity 13 of entering IMD injection mold 10 down at 3 D auto movable device 31, and the IMD materials and parts are placed first die cavity 111 of solid plate 11, follow automatic suction means 32 and withdraw from die cavity 13; Make moving platen 12 and solid plate 11 carry out mould assembling action; Process the IMD sheet material, after the die sinking, the IMD sheet material is arranged in moving platen 12.In the process of IMD injection mold 10 mold-closing injection moulding; 3 D auto movable device 31 drives automatic suction means 32 and moves to material loading station A; And pass through the IMD materials and parts on first draw frame machine, the 321 absorption feeding tools 20, and then under the drive of 3 D auto movable device 31, get into the die cavity 13 of IMD injection mold 10, the IMD materials and parts of this first draw frame machine 321 are sent in first die cavity 111 of solid plate 11; This second draw frame machine 322 takes out the IMD sheet material that is arranged in moving platen 12 after the moulding simultaneously; Drive with 3 D auto movable device 31 is delivered to the IMD sheet material in the feeding tool 20, circulation so repeatedly, thus accomplish automatic feed and discharging work.
In sum, design focal point of the present invention is, but it mainly is the manipulator 30 that sets the 3 D auto motion for IMD injection mold 10; Because manipulator 30 comprises 3 D auto movable device 31 and automatic suction means 32, thereby under the drive of 3 D auto mechanism 32 alive, this automatic suction means 32 can move freely along X axle, Y axle and three directions of Z axle; Rapidly and accurately workpiece is delivered to the ad-hoc location of IMD injection mold 10, realized the automatic feed and the discharging of IMD sheet material, replace the manpower labour with machinery like this; Make production safer easily; Save the quantity and the man-hour of operator, effectively reduce production costs, enhance competitiveness.And; Because suction means 32 comprises first draw frame machine 321 and second draw frame machine 322 automatically; The moving platen 12 of this first draw frame machine 321 over against the solid plate 11 of IMD injection mold 10, this second draw frame machine 322 over against IMD injection mold 10; Take this, when first draw frame machine 321 is delivered to the IMD materials and parts first die cavity 111 of solid plate 11, can also the IMD sheet material finished product in second die cavity 121 of moving platen 12 be taken out; Thereby realize charging and go out real continuous and automatic action, production efficiency is doubled and redoubled.
Also have, through at the other feeding tool that is provided with of the side of IMD injection mold, realize the IMD materials and parts send into automatically with moulding after the seeing off automatically of IMD sheet material, make the production system automaticity of IMD sheet material higher, save human cost to greatest extent.
The above; It only is preferred embodiment of the present invention; Be not that technical scope of the present invention is done any restriction, so every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any trickle modification, equivalent variations and modification that above embodiment did.
Claims (5)
1. the automatic makeup mould tool of an IMD sheet material; It is characterized in that: comprise the IMD injection mold and be used for self-feeding and get the manipulator of material that this IMD injection mold comprises solid plate and moving platen, this solid plate and moving platen are vertical setting; Form die cavity between the two; Said moving platen is provided with first die cavity, and correspondence is provided with second die cavity on the solid plate, about this first die cavity and second die cavity over against;
The automatic suction means that said manipulator comprises the 3 D auto movable device and is installed in this 3 D auto movable device lower end; Said automatic suction means comprises first draw frame machine that is used for the IMD materials and parts are delivered to solid plate; And being used for second draw frame machine with the driven template taking-up of the IMD sheet material after the injection mo(u)lding, this first draw frame machine and second draw frame machine are provided with dorsad; Said first draw frame machine comprises first fixed head that connects 3 D auto movable device lower end; Be parallel to the pressing plate that first fixed head is provided with, be butted on back-moving spring and several between first fixed head and the pressing plate and be installed on first fixed head and stretch out the first outer suction nozzle of pressing plate; Said second draw frame machine comprises that second fixed head that is connected 3 D auto movable device lower end and several are connected second suction nozzle on second fixed head; When automatic suction means drives when extending into the die cavity of IMD injection mold at the 3 D auto movable device, this first draw frame machine is over against solid plate, and this second draw frame machine is over against moving platen.
2. the automatic makeup mould tool of a kind of IMD sheet material according to claim 1; It is characterized in that: the side of said IMD injection mold is other to be had one and is used for feeding tool that the IMD sheet material after IMD materials and parts and the moulding is transmitted automatically; Have material loading station A on this feeding tool, said three-dimensional mechanical hand is sent to the IMD materials and parts of material station A on this feeding tool on the moving platen of die cavity and with the IMD sheet material finished product after the moulding and is transmitted back among the material loading station A of feeding tool.
3. the automatic makeup mould tool of a kind of IMD sheet material according to claim 1; It is characterized in that: said 3 D auto movable device comprises fixed mount, the first translation bar and the second translation bar; This first translation bar can be connected on the fixed mount along X-direction movably; This second translation bar can be connected on the first translation bar along Y axle and Z axle both direction movably, first draw frame machine of said automatic suction means and second draw frame machine be installed on respectively the 3rd translation bar two on side wall surface.
4. the automatic makeup mould tool of a kind of IMD sheet material according to claim 2, it is characterized in that: said automatic suction means has two covers, and the automatic suction means of this two cover is arranged on the lower end of the second translation bar with distributing up and down.
5. the automatic makeup mould tool of a kind of IMD sheet material according to claim 1, it is characterized in that: the pressing plate of said second draw frame machine is a square structure, four equal correspondences in corner of this pressing plate are provided with one first suction nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210261004.6A CN102785328B (en) | 2012-07-26 | 2012-07-26 | Automatic die filling fixture for IMD sheet material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210261004.6A CN102785328B (en) | 2012-07-26 | 2012-07-26 | Automatic die filling fixture for IMD sheet material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102785328A true CN102785328A (en) | 2012-11-21 |
| CN102785328B CN102785328B (en) | 2014-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210261004.6A Expired - Fee Related CN102785328B (en) | 2012-07-26 | 2012-07-26 | Automatic die filling fixture for IMD sheet material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102785328B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659465A (en) * | 2020-12-21 | 2021-04-16 | 恒林家居股份有限公司 | A manipulator mechanism and injection moulding system for preparing chair handrail |
| CN114030138A (en) * | 2021-11-19 | 2022-02-11 | 合肥贝禹电子科技有限公司 | Injection mold and using method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1689771A (en) * | 2004-04-27 | 2005-11-02 | 黄胜昌 | Two dimension type in-mold formed label imbedding mechanism |
| CN201761021U (en) * | 2010-08-30 | 2011-03-16 | 圣美精密工业(昆山)有限公司 | Loading device for secondary injection molding equipment |
| CN202862497U (en) * | 2012-07-26 | 2013-04-10 | 东莞万德电子制品有限公司 | Automatic moulding jig for IMD (In Mold Decoration) sheet material |
-
2012
- 2012-07-26 CN CN201210261004.6A patent/CN102785328B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1689771A (en) * | 2004-04-27 | 2005-11-02 | 黄胜昌 | Two dimension type in-mold formed label imbedding mechanism |
| CN201761021U (en) * | 2010-08-30 | 2011-03-16 | 圣美精密工业(昆山)有限公司 | Loading device for secondary injection molding equipment |
| CN202862497U (en) * | 2012-07-26 | 2013-04-10 | 东莞万德电子制品有限公司 | Automatic moulding jig for IMD (In Mold Decoration) sheet material |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659465A (en) * | 2020-12-21 | 2021-04-16 | 恒林家居股份有限公司 | A manipulator mechanism and injection moulding system for preparing chair handrail |
| CN114030138A (en) * | 2021-11-19 | 2022-02-11 | 合肥贝禹电子科技有限公司 | Injection mold and using method thereof |
| CN114030138B (en) * | 2021-11-19 | 2023-06-23 | 合肥贝禹电子科技有限公司 | Injection mold and application method thereof |
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| Publication number | Publication date |
|---|---|
| CN102785328B (en) | 2014-12-03 |
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Granted publication date: 20141203 Termination date: 20160726 |