CN102779654A - 固体电解质铝电解电容器的制造方法 - Google Patents
固体电解质铝电解电容器的制造方法 Download PDFInfo
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- CN102779654A CN102779654A CN2012102592086A CN201210259208A CN102779654A CN 102779654 A CN102779654 A CN 102779654A CN 2012102592086 A CN2012102592086 A CN 2012102592086A CN 201210259208 A CN201210259208 A CN 201210259208A CN 102779654 A CN102779654 A CN 102779654A
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- Prior art keywords
- core bag
- electrolytic capacitor
- solid electrolyte
- manufacturing approach
- liquid
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Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 50
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 44
- 239000007784 solid electrolyte Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000011888 foil Substances 0.000 claims abstract description 25
- 239000003792 electrolyte Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 claims abstract description 14
- 238000005470 impregnation Methods 0.000 claims abstract description 10
- 239000000178 monomer Substances 0.000 claims abstract description 10
- 239000007800 oxidant agent Substances 0.000 claims abstract description 10
- 230000001590 oxidative effect Effects 0.000 claims abstract description 10
- 230000032683 aging Effects 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000008367 deionised water Substances 0.000 claims abstract description 5
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 5
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims abstract description 5
- 239000004411 aluminium Substances 0.000 claims description 33
- 238000013459 approach Methods 0.000 claims description 29
- 238000003763 carbonization Methods 0.000 claims description 13
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000005030 aluminium foil Substances 0.000 claims description 11
- 230000008439 repair process Effects 0.000 claims description 11
- 238000007743 anodising Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 239000002390 adhesive tape Substances 0.000 claims description 6
- VRUJCFSQHOLHRM-UHFFFAOYSA-L phthalate;tetramethylazanium Chemical compound C[N+](C)(C)C.C[N+](C)(C)C.[O-]C(=O)C1=CC=CC=C1C([O-])=O VRUJCFSQHOLHRM-UHFFFAOYSA-L 0.000 claims description 6
- 229930192474 thiophene Natural products 0.000 claims description 6
- 239000002322 conducting polymer Substances 0.000 claims description 5
- 229920001940 conductive polymer Polymers 0.000 claims description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 4
- FLDCSPABIQBYKP-UHFFFAOYSA-N 5-chloro-1,2-dimethylbenzimidazole Chemical compound ClC1=CC=C2N(C)C(C)=NC2=C1 FLDCSPABIQBYKP-UHFFFAOYSA-N 0.000 claims description 4
- 239000001741 Ammonium adipate Substances 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 235000019293 ammonium adipate Nutrition 0.000 claims description 4
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 4
- 239000004327 boric acid Substances 0.000 claims description 4
- 238000002242 deionisation method Methods 0.000 claims description 4
- MTZQAGJQAFMTAQ-UHFFFAOYSA-N ethyl benzoate Chemical compound CCOC(=O)C1=CC=CC=C1 MTZQAGJQAFMTAQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 3
- 229950004288 tosilate Drugs 0.000 claims description 3
- 229960000250 adipic acid Drugs 0.000 claims description 2
- 235000011037 adipic acid Nutrition 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 claims description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N hexanedioic acid Natural products OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 2
- -1 hexanedioic acid amine Chemical class 0.000 claims description 2
- QJQAMHYHNCADNR-UHFFFAOYSA-N n-methylpropanamide Chemical compound CCC(=O)NC QJQAMHYHNCADNR-UHFFFAOYSA-N 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 230000011218 segmentation Effects 0.000 claims description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical group CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 2
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 claims description 2
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract 3
- 238000007789 sealing Methods 0.000 abstract 2
- 238000010000 carbonizing Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 5
- 238000012797 qualification Methods 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- LWLURCPMVVCCCR-UHFFFAOYSA-N iron;4-methylbenzenesulfonic acid Chemical compound [Fe].CC1=CC=C(S(O)(=O)=O)C=C1 LWLURCPMVVCCCR-UHFFFAOYSA-N 0.000 description 3
- 239000011244 liquid electrolyte Substances 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Abstract
Description
序号 | 容量(μF) | 损耗(100%) | ESR(mΩ) | 漏电流(uA/1分钟) |
规格 | -15%--18% | 6.0 | 19.0 | 220 |
1 | 22.2 | 2.40 | 13.5 | 15 |
2 | 23.3 | 2.43 | 14.3 | 16 |
3 | 22.8 | 2.45 | 14.1 | 10 |
4 | 21.3 | 2.50 | 13.9 | 17 |
5 | 22.1 | 2.37 | 13.9 | 13 |
6 | 24.1 | 2.20 | 13.1 | 14 |
7 | 24.5 | 2.33 | 13.5 | 15 |
8 | 23.4 | 2.30 | 13.8 | 13 |
9 | 23.4 | 2.41 | 13.8 | 15 |
10 | 23.5 | 2.32 | 13.4 | 14 |
最大值 | 24.5 | 2.5 | 14.3 | 17.0 |
最小值 | 21.3 | 2.2 | 13.1 | 10.0 |
平均值 | 23.1 | 2.4 | 13.7 | 14.2 |
Claims (10)
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103560006A (zh) * | 2013-10-12 | 2014-02-05 | 珠海华冠电容器有限公司 | 固液混合型铝电解电容器制备方法 |
CN104616892A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种带热处理生产固体电解质铝电解电容器的工艺 |
CN104616894A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种利用不对称电解纸芯包生产固体电解质铝电解电容器的方法 |
CN104616893A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种固体电解质铝电解电容器的加工工艺 |
CN104637690A (zh) * | 2015-02-06 | 2015-05-20 | 肇庆绿宝石电子科技股份有限公司 | 一种固体电解质铝电解电容器及其制造方法 |
WO2016123826A1 (zh) * | 2015-02-06 | 2016-08-11 | 肇庆绿宝石电子科技股份有限公司 | 一种固体电解质铝电解电容器及其制造方法 |
WO2016123825A1 (zh) * | 2015-02-06 | 2016-08-11 | 肇庆绿宝石电子科技股份有限公司 | 一种高压固体电解质铝电解电容器的制造方法 |
CN107240502A (zh) * | 2017-06-30 | 2017-10-10 | 肇庆绿宝石电子科技股份有限公司 | 一种车载充电器用固态电容器的制备方法 |
CN108847354A (zh) * | 2018-06-21 | 2018-11-20 | 益阳市万京源电子有限公司 | 一种铝电解电容器的制作工艺 |
CN109192510A (zh) * | 2018-08-16 | 2019-01-11 | 肇庆绿宝石电子科技股份有限公司 | 一种固态电容器的制造方法 |
CN109920646A (zh) * | 2019-03-04 | 2019-06-21 | 益阳艾华富贤电子有限公司 | 一种改善高压固态铝电解电容器低温特性的制备工艺 |
CN110098057A (zh) * | 2014-07-03 | 2019-08-06 | 松下知识产权经营株式会社 | 电解电容器的制造方法 |
CN110379627A (zh) * | 2019-05-31 | 2019-10-25 | 益阳艾华富贤电子有限公司 | 一种固液混合电容器的制备工艺及固液混合电容器 |
CN113539687A (zh) * | 2020-10-13 | 2021-10-22 | 南通一品机械电子有限公司 | 一种降低导电聚合物固体铝电解电容器阻抗和损耗的方法 |
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CN101106023A (zh) * | 2007-08-16 | 2008-01-16 | 南通江海电容器有限公司 | 一种固体电解电容器的制造方法 |
CN101504887A (zh) * | 2009-01-13 | 2009-08-12 | 珠海华冠电容器有限公司 | 一种固体铝电解电容器的制造方法 |
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CN102592849A (zh) * | 2012-03-28 | 2012-07-18 | 肇庆绿宝石电子有限公司 | 一种固体电解质铝电解电容器的制造方法 |
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2012
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Patent Citations (4)
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CN101106023A (zh) * | 2007-08-16 | 2008-01-16 | 南通江海电容器有限公司 | 一种固体电解电容器的制造方法 |
CN101504887A (zh) * | 2009-01-13 | 2009-08-12 | 珠海华冠电容器有限公司 | 一种固体铝电解电容器的制造方法 |
WO2011099261A1 (ja) * | 2010-02-15 | 2011-08-18 | パナソニック株式会社 | 電解コンデンサ |
CN102592849A (zh) * | 2012-03-28 | 2012-07-18 | 肇庆绿宝石电子有限公司 | 一种固体电解质铝电解电容器的制造方法 |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103560006A (zh) * | 2013-10-12 | 2014-02-05 | 珠海华冠电容器有限公司 | 固液混合型铝电解电容器制备方法 |
CN103560006B (zh) * | 2013-10-12 | 2016-05-25 | 珠海华冠电容器有限公司 | 固液混合型铝电解电容器制备方法 |
CN110098057A (zh) * | 2014-07-03 | 2019-08-06 | 松下知识产权经营株式会社 | 电解电容器的制造方法 |
CN104616892A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种带热处理生产固体电解质铝电解电容器的工艺 |
CN104616894A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种利用不对称电解纸芯包生产固体电解质铝电解电容器的方法 |
CN104616893A (zh) * | 2015-01-23 | 2015-05-13 | 重庆市图达电子科技有限公司 | 一种固体电解质铝电解电容器的加工工艺 |
CN104637690B (zh) * | 2015-02-06 | 2017-08-15 | 肇庆绿宝石电子科技股份有限公司 | 一种固体电解质铝电解电容器及其制造方法 |
WO2016123825A1 (zh) * | 2015-02-06 | 2016-08-11 | 肇庆绿宝石电子科技股份有限公司 | 一种高压固体电解质铝电解电容器的制造方法 |
WO2016123826A1 (zh) * | 2015-02-06 | 2016-08-11 | 肇庆绿宝石电子科技股份有限公司 | 一种固体电解质铝电解电容器及其制造方法 |
US10090111B2 (en) | 2015-02-06 | 2018-10-02 | Zhaoqing Beryl Electronic Technology Co., Ltd. | Method for manufacturing high-voltage solid-electrolyte aluminum electrolytic capacitor |
US10249442B2 (en) | 2015-02-06 | 2019-04-02 | Zhaoqing Beryl Electronic Technology Co., Ltd. | Method for manufacturing high-voltage solid electrolyte aluminum-electrolytic capacitor |
CN104637690A (zh) * | 2015-02-06 | 2015-05-20 | 肇庆绿宝石电子科技股份有限公司 | 一种固体电解质铝电解电容器及其制造方法 |
CN107240502A (zh) * | 2017-06-30 | 2017-10-10 | 肇庆绿宝石电子科技股份有限公司 | 一种车载充电器用固态电容器的制备方法 |
CN108847354A (zh) * | 2018-06-21 | 2018-11-20 | 益阳市万京源电子有限公司 | 一种铝电解电容器的制作工艺 |
CN109192510A (zh) * | 2018-08-16 | 2019-01-11 | 肇庆绿宝石电子科技股份有限公司 | 一种固态电容器的制造方法 |
CN109920646A (zh) * | 2019-03-04 | 2019-06-21 | 益阳艾华富贤电子有限公司 | 一种改善高压固态铝电解电容器低温特性的制备工艺 |
CN110379627A (zh) * | 2019-05-31 | 2019-10-25 | 益阳艾华富贤电子有限公司 | 一种固液混合电容器的制备工艺及固液混合电容器 |
CN113539687A (zh) * | 2020-10-13 | 2021-10-22 | 南通一品机械电子有限公司 | 一种降低导电聚合物固体铝电解电容器阻抗和损耗的方法 |
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Denomination of invention: Manufacturing method for solid electrolyte aluminum electrolytic capacitor suitable for alternating current circuit Effective date of registration: 20190514 Granted publication date: 20140402 Pledgee: China Co. truction Bank Corp Zhaoqing branch Pledgor: Zhaoqing Beryl Electronic Technology Co.,Ltd. Registration number: 2019990000426 |
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Date of cancellation: 20231207 Granted publication date: 20140402 Pledgee: China Co. truction Bank Corp Zhaoqing branch Pledgor: Zhaoqing Beryl Electronic Technology Co.,Ltd. Registration number: 2019990000426 |
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