CN102715035A - Automatic flower transplanting device - Google Patents
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Abstract
自动花卉移栽装置,属于设施农业自动化苗种移植设备领域。输送原花盆装置将原花盆、输送空置花盆装置将空置花盆分别输送到移栽花卉花盆定位装置中;空花盆覆土装置用于在空置花盆进入移栽花卉花盆定位装置前对于空置花盆进行覆土;揉搓花盆装置设置在移栽花卉花盆定位装置定位原花盆的位置的下方,用于揉搓已经定位好的原花盆。花卉移栽手爪在花卉移栽花盆定位装置上方,用于将花卉从已经定位好的经过揉搓的原花盆中的花卉移栽到空置花盆中;收集花盆装置紧连移栽花卉花盆定位装置之后,用于收集移栽完成后的花盆,排列并定位;本发明可满足多种花卉类作物的移植等。在移栽过程中,适用于多种规格的花盆,自动化程度较高,操作简单可靠。
An automatic flower transplanting device belongs to the field of facility agriculture automatic seedling transplanting equipment. The device for conveying original flowerpots transports the original flowerpots and the device for conveying empty flowerpots respectively to the positioning device for transplanted flower pots; Before covering the empty flower pots with soil; the rubbing flower pot device is arranged under the position where the flower pot positioning device for transplanting flowers locates the original flower pots, and is used for rubbing the positioned original flower pots. The flower transplanting hand claw is above the flower transplanting flowerpot positioning device, and is used to transplant the flowers from the already positioned and rubbed original flowerpots to the empty flowerpots; the collecting flowerpot device is closely connected with the flowerpot for transplanting After the flower pot positioning device, it is used to collect, arrange and position the flower pots after transplanting; the invention can meet the transplantation of various flower crops. In the transplanting process, it is suitable for flower pots of various specifications, with a high degree of automation and simple and reliable operation.
Description
技术领域 technical field
本发明涉及自动花卉移栽装置,具体来说是一种用于温室花卉培育生产过程的自动化花床盆间移栽机,属于设施农业自动化苗种移植设备领域。The invention relates to an automatic flower transplanting device, in particular to an automatic flower bed inter-pot transplanter used in the production process of greenhouse flower cultivation, and belongs to the field of automatic seedling transplanting equipment for facility agriculture.
背景技术 Background technique
从20世纪开始国际花卉市场异常活跃,其总产值在2001年已经达到2000亿美元,而盆花在该行业产值中不小比例。盆花是一种以不同规格的专用花盆为培育容器,以园土、腐叶土、河沙等轻质材料作为培育基质,采用由小到大多次更换花盆的方式培育而成的花卉类型。与传统养殖花卉的技术和方式,更换花盆的方式在养殖花卉的工业化上有着极大的优势,成为现代近代花卉培养发展最快的一种方式。目前,温室花卉培育主要采用的更换花盆的方式。经过近年来的发展,花盆的尺寸已经形成了一定的规格,并且外形几乎相同,但花盆属于单个成型品,根据生产地方规格的不同,花盆的摆放及格式均不同。Since the 20th century, the international flower market has been extremely active, and its total output value has reached 200 billion US dollars in 2001, and potted flowers account for a large proportion of the industry's output value. Potted flower is a kind of flower type that uses special flowerpots of different specifications as cultivation containers, uses light materials such as garden soil, mulch, and river sand as cultivation substrates, and adopts the method of changing flowerpots from small to large for many times. . Compared with the traditional techniques and methods of cultivating flowers, the method of changing flower pots has great advantages in the industrialization of cultivating flowers, and has become the fastest growing method of modern flower cultivation. At present, greenhouse flower cultivation mainly adopts the mode of changing flower pots. After recent years of development, the size of flower pots has formed a certain specification, and the shape is almost the same, but the flower pot is a single molded product. According to the different specifications of the production place, the placement and format of the flower pots are different.
温室自动化花卉盆间移栽机的工作对象是种植在具有一定规格的花盆中的花卉。目前国内的花卉移栽还主要依靠人工来完成。虽然已有部分研究单位或高校开展了对植株自动化移栽设备的研究,但都以部分机构为主要研究对象,未有能投入生产的自动化移栽整机研制出来。国外对于自动化移栽设备的研究较为成熟,已有相关设备投入到苗种移栽工作中,但在传动机构方面仍存在一定的问题。国外的自动化移栽设备多采用旋转式输送机来将花盆运送到移栽位置,而旋转式输送机也成为了花卉移栽的工作平台,但花盆在输送机上的固定位置之间存在一定误差角度,这样就会增加移栽工作的误差,一旦花盆初始的位置偏离了移栽输送机工作所要求进入的位置,就可能出现花盆无法进入转动输送机的问题。The working object of the greenhouse automatic flower pot transplanter is the flowers planted in flower pots with certain specifications. At present, domestic flower transplanting mainly relies on manual work to complete. Although some research units or colleges and universities have carried out research on automatic plant transplanting equipment, some institutions are the main research objects, and no automatic transplanting machine that can be put into production has been developed. The research on automatic transplanting equipment in foreign countries is relatively mature, and related equipment has been put into seedling transplanting work, but there are still some problems in the transmission mechanism. Foreign automatic transplanting equipment mostly uses rotary conveyors to transport the flowerpots to the transplanting position, and the rotary conveyors have also become the working platform for flower transplanting, but there is a certain gap between the fixed positions of the flowerpots on the conveyor. The error angle will increase the error of transplanting work. Once the initial position of the flowerpot deviates from the position required for the transplanting conveyor to work, there may be a problem that the flowerpot cannot enter the rotating conveyor.
同时,国外的自动化移植设备多数采用人工将花盆放入机构初始位置,这样可以减少出现花盆没有进入机构内的情况,但相对会增加人工工作量。国外的移栽过程多为夹持器直接作用植物,其中间过程没有存在减少植株和花盆本身之间力的过程,因此往往在移栽过程中会出现夹持器无法加持植株,以至移栽过程失败At the same time, most of the automatic transplanting equipment in foreign countries manually put the flowerpot into the initial position of the mechanism, which can reduce the situation that the flowerpot does not enter the mechanism, but relatively increases the workload of manual work. Most of the foreign transplanting process is that the clamper directly acts on the plant, and there is no process of reducing the force between the plant and the flowerpot itself in the middle process. Therefore, it often occurs that the clamper cannot hold the plant during the transplanting process, so that the transplanting process failed
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种温室自动化花卉盆间移栽机,该设备不仅功能完善、自动化程度高,性能稳定可靠,还可以提高花卉盆间移栽的效率及精度,适应不同花盆之间的移栽,结构合理,操作、维护方便,而且控制系统简单易行。The technical problem to be solved by the present invention is to provide a greenhouse automatic flower pot transplanting machine, which not only has perfect functions, high degree of automation, stable and reliable performance, but also can improve the efficiency and precision of flower pot transplanting, and is suitable for different flower pots. The transplanting between pots has reasonable structure, convenient operation and maintenance, and the control system is simple and easy.
本发明主要采用如下的技术方案来实现:The present invention mainly adopts following technical scheme to realize:
其包括输送原花盆装置1、输送空置花盆装置2、空花盆覆土装置3、移栽花卉花盆定位装置4、揉搓花盆装置5、收集花盆装置6,花卉移栽手爪7,原花盆为装有需要移栽的花卉的花盆;空置花盆为盆内没有任何东西的花盆。原花盆的尺寸小于空置花盆的尺寸;移栽花卉花盆定位装置4放在整体机构中心位置将原花盆和空置花盆分别予以定位,输送原花盆装置1和输送空置花盆装置2装在移栽花卉花盆定位装置4的相邻位置,并且输送原花盆装置1和输送空置花盆装置2与移栽花卉花盆定位装置4在同一水平面上,,输送原花盆装置1将原花盆、输送空置花盆装置2将空置花盆分别输送到移栽花卉花盆定位装置4中;空花盆覆土装置3在输送空置花盆装置2和移栽花卉花盆定位装置4之间,用于在空置花盆进入移栽花卉花盆定位装置4前对于空置花盆进行覆土;揉搓花盆装置5设置在移栽花卉花盆定位装置4定位原花盆的位置的下方,用于揉搓已经定位好的原花盆。花卉移栽手爪7在花卉移栽花盆定位装置4上方,覆盖下面的移栽花卉花盆定位装置4,用于将花卉从已经定位好的经过揉搓的原花盆中的花卉移栽到已经定位好的空置花盆中;收集花盆装置6紧连移栽花卉花盆定位装置4之后,用于收集移栽完成后的花盆,排列并定位;花盆通过输送原花盆装置1、输送空置花盆装置2以及收集花盆装置6中的传送带8进行运送花盆;输送原花盆装置1、输送空置花盆装置2、空花盆覆土装置3、移栽花卉花盆定位装置4、收集花盆装置6以及花卉移栽手爪7都通过支撑支架9与地面接触。It includes a device for conveying original flowerpots 1, a device for conveying empty flowerpots 2, a device for covering empty flowerpots with
所述的传动带8包括:输送原花盆装置1中初始输送原花盆的传送带10和花盆排列完成后的传送带11,其作用是输送原花盆;输送空置花盆装置2中输送空置花盆传送带12,其作用是输送空置花盆;空花盆覆土装置3中的覆土装置传送带16,其作用是将土输送进覆土装置中;与移栽花卉花盆定位装置4相连的收集移栽后废置花盆传送带13,其作用是输送栽后废置的花盆;收集花盆装置6中的收集移栽后完花盆传送带14、输送到收集装置的传送带15,其作用是输送移栽后完整花盆到收集花盆装置6中。Described transmission belt 8 comprises: convey the
在输送原花盆装置1中,输送原花盆的传送带10与花盆排列完成后的传送带11相错位相邻且平行摆放;中心杆21呈圆柱型,与输送原花盆的传送带10表面平行,并在上述两个传送带表面上方,中心杆21横跨上述两种传送带连接处;电机120在中心杆21的一端;螺旋外杆22围绕中心杆21呈螺旋状,长度不超过中心杆21的长度,与输送原花盆的传送带10表面平行;由螺旋外杆22、中心杆21和电机120一起构成螺旋机构19;输入右边挡板18装在输送原花盆的传送带10和花盆排列完成后的传送带11的两边,而输入左边挡板17在起始部分是装载输送原花盆的传送带10的另一侧,与输入右边挡板18对称,之后输入左边挡板17呈弯曲型,逐渐向输入右边挡板18靠拢,因此通过输送原花盆的传送带10以及输入左边挡板17和输入右边挡板18的收拢作用,将原花盆送入螺旋机构19中;由电机120带动螺旋机构19中的中心杆21,使外围螺旋杆22转动,从而推动原花盆前进;通过螺旋外杆22螺旋之间的空隙将花盆镶嵌在螺旋之间,并根据空隙与空隙之间的距离来保证花盆与花盆间的距离;当原花盆离开螺旋机构19,由花盆排列完成后的传送带11输送至移栽花卉花盆定位装置4。In the device 1 for conveying the original flowerpots, the
在空花盆覆土装置3中锥形漏斗27依次排列并平行于输送空置花盆传送带12上方,锥形漏斗27中心点与输送空置花盆传送带12中心线垂直;固定装置30是套在锥形漏斗27的外边;滑道29在固定装置30的底部,相邻锥形漏斗27底部;滑槽26装在固定装置30的侧面上;滑块25嵌套在滑槽26内部;滑块25在与固定装置30相背的侧面上有推动板24;电机II23装在推动板24的后方,电机II23推动推动板24并推动滑块25在滑槽26内运动;滑槽26的底部高于漏斗27的入口,覆土装置中输送土的传送带16在滑槽26的上方;网格收集器28在固定装置30内,高度低于锥形漏斗27;土由覆土装置中送土的传送带16输送至滑槽26内,当花盆到锥形漏斗27的正下方时,由电机II23驱动,使推动板24推动滑块27,将滑槽26内的土推入锥形漏斗27中进入花盆内;多余的土通过锥形漏斗27下方的网格收集器28散落进入下方的滑道29,滑道29是一端开始底边呈斜面,到另一端最后为水平面的下滑型装置,土由滑道29滑出,这样土可以再次收集并利用。
在所述的揉搓花盆装置5中,两个揉搓底板36以相邻方式并排,中间留有空隙,其与花盆排列完成后的传送带11平行,但高度低于花盆排列完成后的传送带11;两个纵向电机35装在两个揉搓底板36相邻的中心空隙,纵向电机35的底面与揉搓底板36在一个水平面上,纵向电机35是推动揉搓底板36前后运动的装置;四个横向气缸33分别装在两个揉搓底板36上,每个揉搓底板36上有两个横向气缸33,两个夹紧板34垂直于揉搓底板上,加紧板34的侧面分别与横向气缸33连接,横向气缸33推动加紧板35使其向内侧靠拢和分离,一个夹紧板35与两个横向气缸33连接;揉搓花盆装置5位于移栽花卉花盆定位装置4的内侧,以上两个装置底面在同一水平面上,当原花盆进入移栽花卉花盆定位装置4后,由横向气缸33作用,将两侧的夹紧板34向内靠拢并夹紧花盆;再由纵向电机35进行驱动,将两个揉搓底板36进行前后移动,使得夹紧板34前后揉搓花盆本体,达到揉搓的目的。In the described rubbing
在所述的收集花盆装置6中,收集移栽后完整花盆传送带14与移栽花卉花盆定位装置4相连,收集移栽后完整花盆传送带14的上面与移栽花卉花盆定位装置4底面在同一水平面上;输送到收集装置的传送带15与收集移栽后完整花盆传送带14相连且在一个水平面上;左右弯曲挡板37以垂直于收集移栽后完整花盆传送带14水平面的方向,装载收集移栽后完整花盆传送带14和输送到收集装置的传送带15的两边;定位传感器38嵌套在输送到收集装置的传送带15两边的左右弯曲挡板37上;排列版39与输送到收集装置的传送带15且在同一水平面上;收集板44与排列版39的长边连接且在同一水平面上;定位凸起45在收集板44上,相邻排列版39与收集板44连接处;推动板42在垂直于排列版39的平面上,并与排列版39连接;定位爪43装在推动板42上,方向朝向收集板44方向,形状为有凹槽的方片;伸缩杆41在与定位爪43的方向上,装在推动板42的另一个面。当移栽完成后的花盆,通过移栽花卉花盆定位装置4输送到收集移栽后完整花盆传送带14上,在左右弯曲挡板37的作用下,花盆移动到输送到收集装置的传送带15上,通过左右弯曲挡板37上装载的定位传感器38,来控制上述两种传送带的传送速度,保证花盆进入排列板39的个数。当进入排列板39的花盆达到要求时,由大型电机40控制前后运动的伸缩杆41,推动竖直的推动板42,通过上面的定位爪43以及收集板44上的定位凸起45,将花盆整齐的推进收集板44中。In the described collection flowerpot device 6, the complete
本发明是以交流电源为控制动力,通过控制系统控制各机构,将培育在一定规格花盆内的花卉取出,移植到另一规格的花盆内。根据两种工作对象的花盆的规格不同,可以调节多工件间距可调平移模块化机构中相邻滑块之间的距离即可满足移植的需求。The invention uses the AC power supply as the control power, controls each mechanism through the control system, takes out the flowers cultivated in the flowerpot of a certain specification, and transplants them into the flowerpot of another specification. According to the different specifications of the flowerpots of the two working objects, the distance between adjacent sliders in the multi-workpiece adjustable translational modular mechanism can be adjusted to meet the needs of transplantation.
本发明可满足多种花卉类作物的移植等,所针对移栽花卉的花盆为有弹性的塑料材质。The invention can satisfy the transplantation of various flower crops, etc., and the flower pots for transplanting flowers are made of elastic plastic material.
本发明具有如下效果:只需要两名操作人员,一个将待移栽的花盆放置到传送机构上,另一个将叠落在一起的空置花盆放入空置花盆输送机构内即可;适用于多种规格的花盆,而且可以在收集移栽后花盆完成后直接推入温室进行培养,无需其他操作;自动化程度较高,操作简单可靠。The present invention has the following effects: only two operators are needed, one puts the flowerpot to be transplanted on the conveying mechanism, and the other puts the stacked empty flowerpots into the empty flowerpot conveying mechanism; It is suitable for flower pots of various specifications, and after the flower pots are collected and transplanted, they can be directly pushed into the greenhouse for cultivation without other operations; the degree of automation is high, and the operation is simple and reliable.
附图说明 Description of drawings
图1是本发明整机的结构图Fig. 1 is the structural diagram of complete machine of the present invention
图2是本发明输送原花盆机构及其机架的结构图Fig. 2 is the structural diagram of the present invention conveying former flower pot mechanism and its frame
图3是本发明输送空花盆机构的结构图Fig. 3 is a structural diagram of the mechanism for conveying empty flower pots of the present invention
图4是本发明覆土机构的结构图Fig. 4 is the structural diagram of the earth-covering mechanism of the present invention
图5是本发明移栽花卉花盆定位机构的结构图Fig. 5 is a structural diagram of the flower pot positioning mechanism for transplanting flowers of the present invention
图6是本发明揉搓花盆机构的结构图Fig. 6 is the structural diagram of rubbing flowerpot mechanism of the present invention
图7是本发明花盆收集机构及其机架的结构图Fig. 7 is the structural view of flower pot collecting mechanism and its frame of the present invention
图8本发明花卉移栽手爪机构的结构图Fig. 8 is the structural diagram of the flower transplanting claw mechanism of the present invention
图中:1、输送原花盆装置,2、输送空置花盆装置,3、空花盆覆土装置,4、移栽花卉花盆定位装置,5、揉搓花盆装置,6、收集花盆装置,7、花卉移栽手爪,8、传送带,9、支撑支架,10、输送原花盆的传送带,11、花盆排列完成后的传送带,12、输送空置花盆传送带,13、收集移栽后废置花盆传送带,14、收集移栽后完整花盆传送带,15、输送到收集装置的传送带,16、覆土装置中输送土的传送带,17、输入左边挡板,18、输入右边挡板,19、螺旋机构,20、电机I,21、中心杆,22、外围螺旋杆,23、电机II,24、推动板,25、滑块,26、滑槽,27、锥形漏斗,28、网格收集器,29、滑道,30、固定装置,31、传动装置,32、压板装置,33、横向气缸,34、夹紧板,35、纵向电机,36、揉搓底板,37、左右弯曲挡板,38、定位传感器,39、排列版,40、大型电机,41、伸缩杆,42、推动板,43、定位爪,44、收集板,45、定位凸起,46、手爪,47、升降装置,48、侧面移动装置。In the figure: 1. Device for conveying original flower pots, 2. Device for conveying empty flower pots, 3. Device for covering soil for empty flower pots, 4. Device for positioning flower pots for transplanting flowers, 5. Device for rubbing flower pots, 6. Device for collecting flower pots , 7. Flower transplanting claws, 8. Conveyor belt, 9. Support bracket, 10. Conveyor belt for conveying the original flower pots, 11. Conveyor belt after the flower pots are arranged, 12. Conveyor belt for conveying empty flower pots, 13. Collecting and transplanting Conveyor belt for disposing of flowerpots after waste, 14. Conveyor belt for collecting complete flowerpots after transplanting, 15. Conveyor belt for conveying to the collection device, 16. Conveyor belt for conveying soil in the covering device, 17. Input left baffle, 18. Input right baffle, 19, screw mechanism, 20, motor I, 21, central rod, 22, peripheral screw rod, 23, motor II, 24, push plate, 25, slide block, 26, chute, 27, conical funnel, 28, net Grid collector, 29, slideway, 30, fixing device, 31, transmission device, 32, platen device, 33, horizontal cylinder, 34, clamping plate, 35, longitudinal motor, 36, kneading base plate, 37, left and right bending stop Plate, 38, positioning sensor, 39, alignment plate, 40, large motor, 41, telescopic rod, 42, pushing plate, 43, positioning claw, 44, collecting plate, 45, positioning protrusion, 46, hand claw, 47, Lifting device, 48, side moving device.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
如图1所示,本实施例包括输送原花盆装置1、输送空置花盆装置2、空花盆覆土装置3、移栽花卉花盆定位装置4、揉搓花盆装置5、收集花盆装置6、花卉移栽手爪7、传送带8、支撑支架9.输送原花盆装置1和输送空置花盆装置2在同一方向上与移栽花卉花盆定位装置4相连接,空花盆覆土装置3处在输送空置花盆装置2和移栽花卉花盆定位装置4中间,花卉移栽手爪7在移栽花卉花盆定位装置4上方,揉搓花盆装置5在移栽花卉花盆定位装置4下方,收集花盆装置6在输送空置花盆装置2与移栽花卉花盆定位装置4连接的反方向处连接。As shown in Figure 1, the present embodiment includes conveying original flowerpot device 1, conveying empty flowerpot device 2, empty flowerpot
如图2所示通过输送原花盆的传送带10以及输入左边挡板17和输入右边挡板18的作用,将原花盆送入螺旋机构19中。由电机I20带动螺旋机构19中的中心杆21,使外围螺旋杆22转动,从而推动原花盆前进。根据螺旋外杆22间的距离来控制花盆间的距离。当原花盆离开螺旋机构19,由花盆排列完成后的传送带11输送至下个装置。As shown in Figure 2, the original flower pot is sent into the
如图3所示叠落在一起的空置花盆由上方进入装置,通过装置作用等间隔落下,并垂直落在传送带12上。由传送带12将花盆输送到下一个装置内。As shown in Figure 3, the empty flowerpots stacked together enter the device from above, fall at equal intervals through the effect of the device, and fall vertically on the
如图4所示土由覆土装置中送土的传送带16输送,当花盆到锥形漏斗27的正下方时,由电机II23驱动,使推动板24推动滑块27,将滑槽26内的土推入锥形漏斗27中进入花盆内。多余的土由锥形漏斗27下方的网格收集器28收集,并通过滑道29送回重新利用。As shown in Figure 4, the soil is conveyed by the
如图5所示原花盆由传送带11送入,通过传送装置31运动,带动花盆在装置内进行移动。As shown in Fig. 5, the original flowerpot is sent in by the
如图6所示揉搓装置。当原花盆进入移栽花卉花盆定位装置4后,由横向气缸33作用,将两侧的夹紧板34向内靠拢并夹紧花盆。再由纵向电机35进行驱动,将两个揉搓底板36进行前后移动,使得夹紧板34前后揉搓花盆本体,达到揉搓的目的。Knead the device as shown in Figure 6. After the original flower pot enters the flower pot positioning device 4 for transplanting flowers, the clamping
如图7所示为花盆收集装置。当移栽完成后的花盆,通过移栽花卉花盆定位装置4输送到收集移栽后完整花盆传送带14上,在左右弯曲挡板37的作用下,花盆移动到输送到收集装置的传送带15上,通过左右弯曲挡板37上装载的定位传感器38,来控制上述两种传送带的传送速度,保证花盆进入排列板39的个数。当进入排列板39的花盆达到要求时,由大型电机40控制前后运动的伸缩杆41,推动竖直的推动板42,通过上面的定位爪43以及收集板44上的定位凸起45,将花盆整齐的推如收集板44中。As shown in Figure 7, it is a flower pot collecting device. When the flowerpot after transplanting is completed, it is transported to the complete
如图8所示为花卉移栽手爪机构图,当两侧花盆固定后,由手爪47向下深处,包抓起花卉,通过两侧升降装置47空置手抓高度,再由侧面移动装置48将手爪46移动到另一侧花盆,并由升降装置47将手爪46下放,最终手爪放下花卉并移走,完成移栽花卉。As shown in Figure 8, it is the mechanism diagram of the flower transplanting claws. After the flower pots on both sides are fixed, the claws 47 go deep down to pick up the flowers. The moving device 48 moves the claw 46 to the other side flower pot, and the lifting device 47 lowers the claw 46, and finally the claw puts down the flowers and removes them to complete the transplanting of flowers.
本发明过程如下:原装有花卉的花盆从输送原花盆装置1进入整机,空置花盆由输送空置花盆装置2进入整机,并在经过空花盆覆土装置3时加入移栽需要的泥土,两类花盆同时在同一方向上进入移栽花卉花盆定位装置4,由揉搓花盆装置5对原花盆进行揉搓,之后通过花卉移栽手爪7进行移栽,移栽后的花卉由传送带8进行输送,并进入收集花盆装置6,最后进行排列并收集。The process of the present invention is as follows: the original flowerpots with flowers enter the complete machine from the conveying original flowerpot device 1, and the empty flowerpots enter the complete machine by conveying the empty flowerpot devices 2, and add the need for transplanting when passing through the empty flowerpot
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