CN102690130A - Manufacturing method of microcrystal imitation stone tile - Google Patents
Manufacturing method of microcrystal imitation stone tile Download PDFInfo
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- CN102690130A CN102690130A CN2012101917945A CN201210191794A CN102690130A CN 102690130 A CN102690130 A CN 102690130A CN 2012101917945 A CN2012101917945 A CN 2012101917945A CN 201210191794 A CN201210191794 A CN 201210191794A CN 102690130 A CN102690130 A CN 102690130A
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- high temperature
- crystallite
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- microcrystal
- ceramic tile
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Abstract
The invention discloses a manufacturing method of a microcrystal imitation stone tile. The microcrystal imitation stone tile comprises a substrate, primary high-temperature powder, a high-temperature microcrystal fusion cake and secondary high-temperature powder. The manufacturing method comprises the following process flows of: blanking the primary high-temperature powder 4 through a grid; blanking a mixture commonly formed by the secondary high-temperature powder 2 and the high-temperature microcrystal fusion cake 3 through a grid; blanking through a roller to form the substrate 1; sequentially bulldozing, pressing and drying the surface of a top layer of the tile; spraying penetrating fluid through a glazing line; and finally, forming a microcrystal imitation stone product through firing, polishing and waxing. The microcrystal imitation stone tile is quickly fired at one time, and has the characteristics of dirt resistant, stone effect and imitation jade effect with high imitation degree, and the like, and the manufacturing method is widely applied to a manufacturing method process of various decorative tiles.
Description
Technical field
The invention belongs to ceramic tile class manufacturing technology field, relate in particular to a kind of method of manufacture of crystallite emulation stone ceramic tile.
Background technology
Polished tile is exactly the brick of the surface of entire body adobe body through a kind of light of forming of polishing, belongs to a kind of of entire body brick.It is bright and clean many that relative entire body brick, the surface of polished tile are wanted.Existing polished tile can be divided into secondary material distributing micro-powdered polishing brick, oozes colored polished tile, four big types of crystallite polished tile and glaze polished tile.Their weak point has: anti-fouling effect is poor, dull coloring, imitative stone effect are unnatural, untrue, crystal face and glaze mirror polish are not wear-resisting etc.
Summary of the invention
The technical problem that the present invention will solve is: plan as a whole research and development to the weak point of above four types of polished tile, propose a kind of new ceramic tile method of manufacture, it can not only address the deficiencies of the prior art, and also has other many useful effects.
In order to solve the problems of the technologies described above, a kind of technical scheme of the present invention is: a kind of method of manufacture of crystallite emulation stone ceramic tile, comprise 1, high temperature powder 4 of matrix, and high temperature crystallite frit 3, secondary high temperature powder 2, and comprise following technical process:
A: the described high temperature powder 4 of grid blanking makes a described high temperature powder 4 be covered with the mould bottom, and forms the powder layer of different heights;
B: the described secondary high temperature of grid blanking powder 2 and the described high temperature crystallite frit 3 common mixtures that form;
C: the roller blanking forms described matrix 1;
D: carry out flat, the compacting of pushing away of ceramic tile topsheet surface successively, and formed work in-process place dry kiln dry after from mould, taking out above-mentioned each stage of process;
E: spray penetrating fluid through the glaze line again, make described secondary high temperature powder 2 and described high temperature crystallite frit 3 combine finer and close;
F: after the link of burning till, polish, wax forms crystallite emulation stone product.
Through above-mentioned technical process, beneficial effect of the present invention is: stone effect of (1) high emulation or imitative jade effect.The present invention not only can accomplish pattern effect through the micro mist cloth system; In addition; Because micro powder material combines with microcrystal grain, the bag base reason of micro-powder brick nature is not only arranged, in addition high-clarity as the glass after burning till through high temperature; The texture of high brightness, and can make the stone effect or the imitative jade effect of high emulation through the collocation of different colours; (2) antifouling ability is strong, fastness to rubbing is high.Because technique scheme, the present invention more has the fastness to rubbing that matches in excellence or beauty with the micro-powdered polishing brick with the antifouling ability of crystallite ceramic tile and glazed ceramic wall tile, and has highly the decorative effect near lithotome; (4) once burn till fast.Existing secondary burnt the crystallite firing period between 150-180 minutes; Once burn between 110-130 minutes, and the present invention is because foregoing special process, firing time lacks than above two kinds of microlites; Firing time is between 75-90 minutes, and is suitable with general micro-powdered polishing brick.
Because above-mentioned beneficial effect, the present invention is in the making method of various novel polishing ceramic tiles.
Description of drawings
Fig. 1 is the process flow sheet of an embodiment of the present invention;
Fig. 2 is the cross-sectional view of embodiment of the invention institute corresponding product.
Embodiment
Below in conjunction with accompanying drawing enforcement of the present invention is described in further detail.
As shown in Figure 1, be the process flow sheet of an embodiment of the present invention, comprise following manufacture craft:
A: the described high temperature powder 4 of grid blanking makes a described high temperature powder 4 be covered with the mould bottom, and forms the powder layer of different heights;
B: the described secondary high temperature of grid blanking powder 2 and the described high temperature crystallite frit 3 common mixtures that form;
C: the roller blanking forms described matrix 1;
D: carry out flat, the compacting of pushing away of ceramic tile topsheet surface successively, and formed work in-process place dry kiln dry after from mould, taking out above-mentioned each stage of process;
E: spray penetrating fluid through the glaze line again, make described secondary high temperature powder 2 and described high temperature crystallite frit 3 combine finer and close;
F: after the link of burning till, polish, wax forms crystallite emulation stone product.
Wherein:
The branch that does not have order between described technology A, B, the C; In other words; Can be according to the order of A-B-C; Also can be according to the order of C-B-A, or other can form present embodiment by matrix 1, secondary high temperature powder 2, high temperature crystallite frit 3, high temperature powder 4 these four kinds of mixtinites that material is formed, and it is formed sectional view and sees shown in Figure 2.Described matrix 1 one sides are pairing to be the bottom surface of ceramic tile, and described high temperature powder 4 one sides are pairing to be the end face of ceramic tile, the surface after the promptly common ceramic tile that we see is paved into.The branch that order is arranged between described technology D, E, the F, and can find out its succession according to words such as " successively ", " again ", " at last ".
Said grid is that metal grizzly bar and the framework that a group (or many groups) parallels formed; Tilt to be installed in the canal mouth of various ceramic tile manufactured materials charging; To block suspended substance bigger in the ceramic tile manufactured materials and impurity, to guarantee the works better of subsequent disposal structures or equipment.By varying in size of grid interval of grid strip, grid is divided into 3 types of coarse rack, middle grid and fine facks.According to described different according to the grid texture, can cloth when blanking with different decoration textures.
Said mould is the universal component in the ceramic tile series products manufacturing processed, like the ceramic tile of different sizes such as 400mmX400mm, 600mmX600mm, 800mmX800mm, all can corresponding different dies, and because of it belongs to universal component, repeat no more at this.
Said mixture has multiple different ratio collocation mode, and concrete collocation mode has: the quality of secondary high temperature powder 2 at most can be to 3 times more than the quality of high temperature crystallite frit 3; The quality of secondary high temperature powder 2 equals the quality of high temperature crystallite frit 3; The quality of secondary high temperature powder 2 is less than the quality of high temperature crystallite frit 3, minimum can be to 1/3 times.
Said penetrating fluid is a kind of solid binder.It is a kind of fluid and the solution of being with look dyestuff or optical dye to mix according to a certain percentage with strong seepage force.Be divided into water washable pene, post emulsifiable penetrant, solvent removable penetrant.In technical scheme of the present invention, as long as can make described secondary high temperature powder 2 and described high temperature crystallite frit 3 combine finer and close solution all can become described penetrating fluid.Certainly, though its function of different penetrating fluids is roughly the same, the bonded effect can be variant.
On the described work in-process, comprise on the work in-process after perhaps drying before drying, can utilize colored reticulated printing, stamp the lines of different colours and different thicknesses, make that the surface of product is more rich and varied.
In the embodiment of the invention, its ceramic tile firing temperature is at 1200-1230 degree Celsius, and firing period was at 75-90 minutes; Its moulding press pressure, if produce the novel ceramic tile of 600mmX600mm specification, forming pressure about 280Mpa, the novel ceramic tile of 800mmX800mm specification, forming pressure is about 320Mpa; Foregoing mixture according to different design requirementss, waits to confirm the ratio of powder and crystallite frit like the product pattern.
Claims (4)
1. the method for manufacture of a crystallite emulation stone ceramic tile comprises matrix (1), it is characterized in that: also comprise a high temperature powder (4), and high temperature crystallite frit (3), secondary high temperature powder (2), and comprise following technical process:
A: the described high temperature powder of grid blanking (4) makes a described high temperature powder (4) be covered with the mould bottom, and forms the powder layer of different heights;
B: the common mixture that forms of the described secondary high temperature of grid blanking powder (2) and described high temperature crystallite frit (3);
C: the roller blanking forms described matrix (1);
D: carry out flat, the compacting of pushing away of ceramic tile topsheet surface successively, and formed work in-process place dry kiln dry after from mould, taking out above-mentioned each stage of process;
E: spray penetrating fluid through the glaze line again, it is finer and close that described secondary high temperature powder (2) and described high temperature crystallite frit (3) are combined;
F: after the link of burning till, polish, wax forms crystallite emulation stone product.
2. the method for manufacture of a kind of crystallite emulation stone ceramic tile according to claim 1 is characterized in that: said mixture has multiple different ratio collocation mode, and according to grid texture cloth with different decoration textures.
3. the method for manufacture of a kind of crystallite emulation stone ceramic tile according to claim 1 is characterized in that: described penetrating fluid is a kind of solid binder.
4. according to the method for manufacture of any described a kind of crystallite emulation stone ceramic tile among the claim 1-3, it is characterized in that: before oven dry or on the work in-process after the oven dry, can utilize colored reticulated printing, stamp the lines of different colours and different thicknesses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101917945A CN102690130A (en) | 2012-06-11 | 2012-06-11 | Manufacturing method of microcrystal imitation stone tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101917945A CN102690130A (en) | 2012-06-11 | 2012-06-11 | Manufacturing method of microcrystal imitation stone tile |
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| CN102690130A true CN102690130A (en) | 2012-09-26 |
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| CN2012101917945A Pending CN102690130A (en) | 2012-06-11 | 2012-06-11 | Manufacturing method of microcrystal imitation stone tile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194474A (en) * | 2020-09-30 | 2021-01-08 | 佛山市景鑫达陶瓷机械有限公司 | Microcrystalline jade processing technology |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1727310A (en) * | 2004-07-30 | 2006-02-01 | 叶荣崧 | Composite plate of microcrystalline glass and porcelain, and production process |
-
2012
- 2012-06-11 CN CN2012101917945A patent/CN102690130A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1727310A (en) * | 2004-07-30 | 2006-02-01 | 叶荣崧 | Composite plate of microcrystalline glass and porcelain, and production process |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194474A (en) * | 2020-09-30 | 2021-01-08 | 佛山市景鑫达陶瓷机械有限公司 | Microcrystalline jade processing technology |
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Application publication date: 20120926 |