CN102653475B - Cyclic and automatic glazing system - Google Patents
Cyclic and automatic glazing system Download PDFInfo
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- CN102653475B CN102653475B CN201210137525.0A CN201210137525A CN102653475B CN 102653475 B CN102653475 B CN 102653475B CN 201210137525 A CN201210137525 A CN 201210137525A CN 102653475 B CN102653475 B CN 102653475B
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- glaze
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- material recovering
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a cyclic and automatic glazing system which comprises a control system, a conveying device, a loading manipulator, a glaze spraying device, a glaze recycling device and a driving device, wherein the driving device is respectively connected with the conveying device, the loading manipulator, the glaze spraying device and the glaze recycling device; and the driving device is connected with a control device. The cyclic and automatic glazing system is a cyclic working line; a plurality of integrated coating spraying and recycling storehouses are arranged on the glazing system and work at the same time; coating layers are added sequentially, so that the working procedure is simple, and the labor intensity is low; furthermore, the system is low in environment pollution and high in working efficiency, so that the labor cost and the energy consumption of an enterprise are greatly saved.
Description
Technical field
The present invention relates to the automatic System for Spraying Ceramic Glaze of a kind of circulation, belong to ceramic spraying apparatus field.
Background technology
China sanitary ware manufacturing enterprise, belongs to labor-intensive enterprise.Its working environment is steadfast and assiduous, work Strong degree greatly, particularly in the workman of the sector, seldom have young operative employee after 80s, the mean age of Enterprise Staff is more than 45 years old, a great problem of the difficult Cheng Liao china sanitary ware manufacturing enterprise of advertising for workers.In view of this, research and develop high-tech production equipment, improve working environment, boost productivity, become the top priority of ceramic machinery device fabrication enterprise.
There is following problem in existing ceramic spraying equipment:
1), to use glaze spraying cabinet be separate unit independent operation equipment in china sanitary ware manufacturing enterprise, by glaze spraying storehouse, fixedly rotary table, glaze storehouse and exhausting system form, workman is at equipment front-operated, base substrate manually loads and unloads.A part part of not accepted by base substrate in glaze spraying process is trickled down on the base plate in rotary table and cabinet, relies on and manually roots out; Another part is through suction nozzle, wind scooper between storing, and same dependence is manually rooted out and with trammer dedicated, got back to preparation, ball milling, deironing, stirring, recycling afterwards.This installs complex procedures, and work Strong degree is large, and discharge is serious, and inefficiency.
2), the electric power of glaze spraying cabinet is 60kw, needs approximately 40 of workmans, floor space 500m
2, the rate of recovery approximately 70%.Floor space, production cost are larger; The rate of recovery is lower simultaneously.
Summary of the invention
For solving the problems of the technologies described above, the invention provides the automatic System for Spraying Ceramic Glaze of a kind of circulation, be circulating production line, this System for Spraying Ceramic Glaze is provided with the operations simultaneously of a plurality of integrated form spray painting recovery bins, increases successively coating, operation is simple, work Strong degree is low.Meanwhile, this system environments pollution is little, operating efficiency is high, has significantly saved cost of labor and the energy consumption of enterprise.
Above-mentioned purpose of the present invention is to realize by such technical scheme: the automatic System for Spraying Ceramic Glaze that circulates, comprises control device, conveying device, charging manipulator, glaze spraying device, glaze material recovering device, drive unit; Described drive unit is connected with glaze material recovering device with conveying device, charging manipulator, glaze spraying device respectively, and drive unit connects control device; Described conveying device comprises cross axle joint chain, circular orbit, and described cross axle joint chain is provided with rotation working platform, and cross axle joint chain moves along circular orbit by drive unit; Described glaze spraying device is positioned at conveying device outside, and glaze material recovering device is positioned at conveying device inner side, and described glaze material recovering device bottom is provided with storage glaze tank, and glaze spraying device is connected by pipeline with glaze material recovering device.
Described glaze material recovering device is provided with pin hole pipeline.
Described glaze spraying device is provided with between spraying, between dust suction and between storing.
Between described spraying, be provided with deflector and curve ruler.
Between described storage, be positioned at bottom between dust suction, between storage with between dust suction, by pipe pressurizing system, be connected, between dust suction, by pipe pressurizing system, connect go back to glaze pond.
Between described dust suction, top is provided with blower fan, and blower fan connects between dust suction by airduct.
Between described spraying, be provided with taper pallet, taper pallet one end is positioned between storage.
Described System for Spraying Ceramic Glaze is provided with carwash storehouse, and carwash storehouse is cleaned described workbench.
The automatic System for Spraying Ceramic Glaze glaze of a kind of circulation recovery method, in carwash storehouse, be provided with independently pipe pressurizing system, rotation working platform after unloading is sprayed and is cleaned by carwash storehouse, make to be deposited on the recovery bin that glaze on rotation working platform is recovered to bottom in carwash storehouse, the glaze reclaiming is transported to go back to glaze pond by pipe pressurizing device, after preparation, recycles.
The automatic System for Spraying Ceramic Glaze of a kind of circulation of the present invention, the glaze spraying cabinet of relatively describing in background technology, electric power 13.5kw, 10 left and right of workman, floor space 300m
2, the rate of recovery is up to 98%.Effective recycling glaze, simultaneously production cost reduces greatly, has improved production efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is system plan structure schematic diagram of the present invention.
Fig. 2 is system side TV structure schematic diagram of the present invention.
The specific embodiment
As shown in Figure 1 and Figure 2, the automatic System for Spraying Ceramic Glaze that circulates, is comprised of following part:
Control device 1:PID switch board, drive unit 2, carwash storehouse 3, charging manipulator 4, rotation working platform 5, slurry traversing valve 6, conveying device 7: i.e. pipeline, between spraying 8, blower fan 9, for slurry valve 10, goes back to glaze pond 11, storage glaze tank 12, pipe pressurizing device 13,
Described drive unit 2 is connected with glaze material recovering device 11 with conveying device 7, charging manipulator 4, glaze spraying device respectively, and drive unit 2 connects control device 1.
Conveying device 7 comprises cross axle joint chain, circular orbit, and described cross axle joint chain is provided with rotation working platform 5, and cross axle joint chain moves along circular orbit by drive unit 2; Described glaze spraying device is positioned at conveying device 7 outsides, and glaze material recovering device 11 is positioned at conveying device 7 inner sides, and described glaze material recovering device 11 bottoms are provided with storage glaze tank 12, and glaze spraying device is connected by pipeline with glaze material recovering device 11.
Described glaze material recovering device 11 is provided with pin hole pipeline.Described glaze spraying device is provided with between spraying 8, between dust suction 15 and store between 17.
Between described spraying, 8 are provided with deflector 20 and curve ruler 22.Between described storage, 17 are positioned at 15 bottoms between dust suction, between storage 17 with dust suction between 15 by pipe pressurizing system, be connected, between dust suction, 15 connect go back to glaze pond 11 by pipe pressurizing system.Between described dust suction, 15 tops are provided with blower fan 9, and blower fan 9 connects between dust suction 15 by airduct.Between described spraying, 8 are provided with taper pallet 18, and taper pallet 18 one end are positioned between storage 17.Described System for Spraying Ceramic Glaze is provided with carwash storehouse 3, and the described workbench 5 in 3 pairs, carwash storehouse cleans.
Control device 1: MCT-10 is installed on PC software is set, RS485 PORT COM by PC is programmed application program is set PID control treatment system, make PID controller effectively receive CL feedback sources in mistake Cheng Qian, reach reverse control, anti-integration is saturated, toggle speed value, proportional gain, the time of integration, process feedforward factor, use the function of reference value bandwidth, the speed of service is from the 0 desin speed stepless time adjustment to motor, guarantee that long-time low cruise is unaffected to motor, operator is according to workpiece size, thick coating book regulates the desirable speed of service at any time.
Drive unit 2: comprise that pointer pendulum-type mechanism stirs H shape multiaxis bidirectional rolling joint chain, along cage plane annular track, drive the rotation working platform 5 on the chain of a plurality of H of being connected to shape multiaxis bidirectional rollings joint.Through filling base, spraying, quality inspection successively, unload base, cleaning mobile rotation working platform 5, complete complete machine and carry operation.
A charging manipulator 4 is installed in place in suitable environment for use, be used for filling blue or green base, it is flexible ingeniously, easy to operate that this machinery is carried out have gentle hands, up and down, activity freely, radius of clean-up R3000, height L2800, workpiece loading and unloading puts in place accurately, workpiece promotes with workpiece and lands and be provided with buffer unit, guarantees the serviceability rate of workpiece.
Integrated form glaze spraying recovery bin, by between spraying 8, between dust suction 15 and store between 17 form.The glaze rate of recovery is up to more than 98%, and between spraying, 8 in pipeline outside, independent, spacious, bright.Between dust suction, 15 in pipeline inner side, be provided with many places deflector 20, coordinate pin hole pipeline 21 spray-type cascade retracting devices and curve ruler 22, spray evenly, medium and air flow line are clearly demarcated, have at least one can reach at most six and base substrate 19 is carried out to glaze spraying simultaneously on same circulation glazing line.
Between storage, 17 are arranged on 15 bottoms between dust suction, adopt pipe pressurizing system to supply with pin hole pipeline 21 and spray cascade, and magma reclaims, and the glaze of recovery is transported to go back to glaze pond 11 by pipe pressurizing device 13, after preparation, recycles.
Top at integrated form glaze recovery bin is provided with blower fan 9, blower fan 9 by airduct to 15 producing negative pressure between dust suction, a part part of not accepted by base substrate 19 in 8 spraying process between spraying is trickled down and on taper pallet 18, is slipped between storage 17, during another part process deflector 20, by pin hole pipeline 21, being sprayed cascades intercepts and captures, drop between storage 17, air through pin hole pipeline 21 spray cascades, curve ruler 22 discharges by blower fan 9 after filtering.
In carwash storehouse 3, be provided with independently 1.2MPA pipe pressurizing system, rotation working platform 5 after unloading is sprayed and cleans through 0 ° ~ 315 ° longitudinal V-types by carwash storehouse 3, make to be deposited on the recovery bin that glaze on rotation working platform 5 is recovered to 3 interior bottoms, carwash storehouse, the glaze reclaiming is transported to go back to glaze pond 11 by pipe pressurizing device 13, after preparation, recycles.
A unloading manipulator 16 is installed in place in suitable environment for use, and for unloading glaze spraying, qualified openpore is placed in fortune base shelf vehicle.
Described cage plane annular track, by L shaped adjustable support, supports four square layout of same cross-sectional, the cage plane annular track of plane annular layout.
Integrated form glaze spraying recovery bin has at least one can reach at most six glaze sprayings simultaneously on same circulation glazing line.
The present invention's automatic System for Spraying Ceramic Glaze that circulates, pipeline launches long 52.136 meters of left and right, by double cruciform shaft joint chain, rotation working platform 5 is installed on chain, forms the pipeline of the automatic System for Spraying Ceramic Glaze of circulation, completes complete machine and carries operation.
Carwash is to fill a carwash storehouse 3 at production line afterbody, is provided with independently 1.2Mpa pipe pressurizing system in carwash storehouse 3, and the rotation working platform 5 after unloading is sprayed to cleaning.
Between glaze spraying outside 8 and unload the position of leaving 20 meters of left and right between workpiece station, for check, brushing glazing, repair the operations such as glaze, code.
Claims (2)
1. the automatic System for Spraying Ceramic Glaze of circulation, comprises control device (1), conveying device (7), charging manipulator (4), glaze spraying device, glaze material recovering device (11), drive unit (2); Described drive unit (2) is connected with glaze material recovering device (11) with conveying device (7), charging manipulator (4), glaze spraying device respectively, drive unit (2) connects control device (1), it is characterized in that, described conveying device (7) comprises cross axle joint chain, circular orbit, described cross axle joint chain is provided with rotation working platform (5), and cross axle joint chain moves along circular orbit by drive unit (2); Described glaze spraying device is positioned at conveying device (7) outside, and glaze material recovering device (11) is positioned at conveying device (7) inner side, and described glaze material recovering device (11) bottom is provided with storage glaze tank (12), and glaze spraying device is connected by pipeline with glaze material recovering device (11); Described glaze material recovering device (11) is provided with pin hole pipeline (21); Described glaze spraying device be provided with between spraying between (8), dust suction (15) and store between (17); Between described spraying, (8) are provided with deflector (20) and curve ruler (22); Between described storage, (17) are positioned at (15) bottom between dust suction, and between storage, between (17) and dust suction, (15) are connected by pipe pressurizing system, and between dust suction, (15) connect go back to glaze pond (11) by pipe pressurizing system; Between described dust suction, (15) top is provided with blower fan (9), and blower fan (9) connects (15) between dust suction by airduct; Between described spraying, (8) are provided with taper pallet (18), and taper pallet (18) one end is positioned at (17) between storage; Described System for Spraying Ceramic Glaze is provided with carwash storehouse (3), and carwash storehouse (3) are cleaned described workbench (5).
2. adopt the glaze recovery method of the automatic System for Spraying Ceramic Glaze that circulates as claimed in claim 1, it is characterized in that, in carwash storehouse (3), be provided with independently pipe pressurizing system, rotation working platform after unloading (5) is sprayed and is cleaned by carwash storehouse (3), make to be deposited on the recovery bin that glaze on rotation working platform (5) is recovered to interior bottom, carwash storehouse (3), the glaze reclaiming is transported to go back to glaze pond (11) by pipe pressurizing device (13), after preparation, recycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210137525.0A CN102653475B (en) | 2012-05-07 | 2012-05-07 | Cyclic and automatic glazing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210137525.0A CN102653475B (en) | 2012-05-07 | 2012-05-07 | Cyclic and automatic glazing system |
Publications (2)
| Publication Number | Publication Date |
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| CN102653475A CN102653475A (en) | 2012-09-05 |
| CN102653475B true CN102653475B (en) | 2014-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210137525.0A Expired - Fee Related CN102653475B (en) | 2012-05-07 | 2012-05-07 | Cyclic and automatic glazing system |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103351176A (en) * | 2013-06-19 | 2013-10-16 | 陈仲礼 | Glazing machine |
| CN103848647B (en) * | 2014-03-24 | 2015-04-01 | 广西北流市智宇陶瓷自动化设备有限公司 | Glazing system for green bodies of ceramic pots |
| CN105330338B (en) * | 2015-11-30 | 2018-06-29 | 佛山市新鹏机器人技术有限公司 | A kind of automatic System for Spraying Ceramic Glaze of toilet tube |
| CN107618099B (en) * | 2016-07-14 | 2019-07-09 | 佛山市普拉迪数控科技有限公司 | A kind of circulation glaze spraying line pedestal with protection mechanism |
| CN107618098B (en) * | 2016-07-14 | 2019-07-05 | 佛山市普拉迪数控科技有限公司 | A kind of robot automatic glaze spraying system |
| CN106738247B (en) * | 2016-12-23 | 2022-03-29 | 包头市拓又达新能源科技有限公司 | Glaze spraying device and glaze spraying method of intelligent glaze spraying robot |
| CN107720227B (en) * | 2017-11-03 | 2023-11-07 | 九牧厨卫股份有限公司 | Duplex position feeding mechanism with cleaning function |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224995A (en) * | 2007-05-29 | 2008-07-23 | 李劲松 | Glazing method and special equipment therefor |
| CN101905978A (en) * | 2009-06-05 | 2010-12-08 | 黄学强 | Full-automatic glazing production line and full-automatic glazing process |
| CN201862515U (en) * | 2010-11-18 | 2011-06-15 | 唐山贺祥集团有限公司 | Circulation glazing line glaze material recovering device |
| CN202193739U (en) * | 2011-09-01 | 2012-04-18 | 潮州市美陶卫浴有限公司 | Automatic glaze spraying device for sanitary wares |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0794351B2 (en) * | 1989-03-27 | 1995-10-11 | 高砂工業株式会社 | Glazing device |
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2012
- 2012-05-07 CN CN201210137525.0A patent/CN102653475B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224995A (en) * | 2007-05-29 | 2008-07-23 | 李劲松 | Glazing method and special equipment therefor |
| CN101905978A (en) * | 2009-06-05 | 2010-12-08 | 黄学强 | Full-automatic glazing production line and full-automatic glazing process |
| CN201862515U (en) * | 2010-11-18 | 2011-06-15 | 唐山贺祥集团有限公司 | Circulation glazing line glaze material recovering device |
| CN202193739U (en) * | 2011-09-01 | 2012-04-18 | 潮州市美陶卫浴有限公司 | Automatic glaze spraying device for sanitary wares |
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| CN102653475A (en) | 2012-09-05 |
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