CN105289880A - Automatic batch spraying method for small-size parts - Google Patents
Automatic batch spraying method for small-size parts Download PDFInfo
- Publication number
- CN105289880A CN105289880A CN201510812341.3A CN201510812341A CN105289880A CN 105289880 A CN105289880 A CN 105289880A CN 201510812341 A CN201510812341 A CN 201510812341A CN 105289880 A CN105289880 A CN 105289880A
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- Prior art keywords
- station
- calibration
- spraying method
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to the field of design manufacturing of multi-station tools and fixing connectors, in particular to an automatic batch spraying method for small-size parts. According to the method, a multi-station tool and part fixing connectors are adopted, the multi-station tool is fixed to an indexing rotation table, and the parts are clamped to the fixing connectors of all the stations; through control over operation of mechanical hands and indexing rotation linkage of the indexing rotation table, automatic spraying production is conducted; switching of the stations of the multi-station tool is in cooperation with the moving tracks of spray guns, and continuous spraying is formed; when each station arrives at the designated position, the parts are sprayed with the spray guns on the mechanical hands; and indexing rotation is achieved through the indexing rotation table, the stations rotate evenly, and the spray guns move up and down at a constant speed. By means of the automatic batch spraying method for the small-size parts, the problems that loading and unloading are tedious when the parts are sprayed manually, the rotation coaxiality is poor and the manual factor influence is large can be solved, the machining efficiency is improved, the coating quality is stabilized, the reject rate of the parts is lowered, and thus the production cost is saved.
Description
Technical field
What the present invention relates to multi-station tooling and anchor tip manufactures and designs field, is specially a kind of batch-automated spraying method for small size part.
Background technology
When small size part (diameter is no more than Φ 30mm) adopts and carries out coating spraying by hand, there are part handling loaded down with trivial details, rotating coaxial degree is poor, the problems such as human factor impact is large, cause that part working (machining) efficiency is low, coating layer thickness is uneven, coating quality is unstable, percent defective is high, add production cost.
Summary of the invention
The object of the present invention is to provide a kind of batch-automated spraying method for small size part, when solving part hand spray, load and unload the problems such as loaded down with trivial details, rotating coaxial degree is poor, human factor impact is large.
Technical scheme of the present invention is:
A kind of batch-automated spraying method for small size part, the method adopts multi-station tooling and part anchor tip, multi-station tooling is fixed on calibration rotating table, parts fixation is on the anchor tip of each station, by controlling the interlock that manipulator runs and turntable calibration rotates, carry out automatic spraying production, the conversion of multi-station tooling station is coordinated with between spray gun motion track, forms continuous spray.
The described batch-automated spraying method for small size part, multi-station tooling comprises: anchor tip, spinning motor, station, each station and a spinning motor are in transmission connection, and drive the rotation of station independence, by anchor tip mounting parts on each station by spinning motor.
The described batch-automated spraying method for small size part, station is arranged on calibration rotating table, and calibration rotating table and transposition motor are in transmission connection, and makes calibration rotating table drive station revolution by transposition motor, realizes the calibration transposition of station; When each station arrives assigned address, by the spray gun on manipulator, part is sprayed; Calibration rotating table realizes calibration and rotates, and the even rotation of station, spray gun at the uniform velocity moves up and down.
The described batch-automated spraying method for small size part, station can be 18.
The described batch-automated spraying method for small size part, manipulator adopts six axle ABB manipulators.
Advantage of the present invention and beneficial effect are:
1, the inventive method adopts multi-station tooling, anchor tip, six axle ABB manipulators and the turntable that can realize calibration rotation that links with it to carry out batch-automated spraying to small size part, the problems such as loaded down with trivial details, rotating coaxial degree is poor, human factor impact is large are loaded and unloaded when solving part hand spray, improve working (machining) efficiency, stable coatings quality, reduce part scrap rate, thus save production cost.
2, the manufacturing and designing of multi-station tooling of the present invention and part anchor tip, and carried out automatic spraying production, uniform coating thickness after spraying, coating surface flawless after machined, fall the defect such as block, peeling, can improve spraying production efficiency about 22%, coating qualification rate can improve 5%.In addition, by changing station quantity and the part anchor tip of multi-station tooling, the inventive method expanded application can be less than the batch-automated spraying of all kinds of parts of Φ 300mm in size, have broad application prospects.
Accompanying drawing explanation
Fig. 1 is multi-station tooling schematic diagram of the present invention.In figure, 1 part; 2 anchor tips; 3 transposition motor; 4 spinning motors; 5 stations; 6 calibration rotating tables.
Fig. 2 is for adopting state before and after bearing pin part automatic spraying of the present invention.
Detailed description of the invention
In specific implementation process, the present invention has manufactured and designed multi-station tooling and part anchor tip, simplifies part cargo handling process; Meanwhile, by controlling the interlock that manipulator runs and turntable calibration rotates, carrying out automatic spraying production, ensureing that the conversion of multi-station tooling station coordinates with smooth between spray gun motion track, forming continuous spray.
As shown in Figure 1, multi-station tooling of the present invention mainly comprises: anchor tip 2, spinning motor 4, station 5 etc., and station 5 can be 18, and each station can rotation, each station 5 and a spinning motor 4 are in transmission connection, and drive the independent rotation of station 5 by spinning motor 4.By anchor tip 2 mounting parts 1 on each station 5, when each station 5 arrives assigned address, by the spray gun on ABB manipulator, part 1 is sprayed.Station 5 is arranged on calibration rotating table 6, and calibration rotating table 6 and transposition motor 3 are in transmission connection, and make calibration rotating table 6 drive station 5 to revolve round the sun by transposition motor 3, realizes the calibration transposition of station 5.
Embodiment
The present embodiment is adopted to carry out batch-automated spray test to bearing pin part, clamping bearing pin part 1 on each anchor tip 2.In spraying process, rotated by the operation of sequence controlled machine hand and the calibration of calibration rotating table 6, thus the position controlled between station 5 and spray gun, the station simultaneously on multi-station tooling carries out rotation with fixing rotating speed, ensures the uniformity of part spray-on coating.Each spraying can spray at most 18 bearing pin parts, and easy to loading and unloading.
The present embodiment has carried out spraying pilot production to bearing pin part, and preparation technology of coating flow process is:
Cleaning → protection → blast → clamping → spraying → cleaning.
Adopt acetone to clean bearing pin surface, use adhesive tape to protect to non-spraying district, then employing white fused alumina sand carries out blast process to sprayed surface, adopts clean compressed air to blow down the floating ash in surface after blast.After blast completes, piece surface should be even, without metallic luster, do not allow leakage to blow.
Be fixed on by multi-station tooling on calibration rotating table 6, bearing pin parts fixation, on anchor tip 2, then runs automatic spraying program and sprays.Calibration rotating table 6 realizes calibration and rotates, and station 5 evenly rotation, spray gun at the uniform velocity moves up and down.After having sprayed, can see that coating uniform is consistent, as Fig. 2 intuitively.
Embodiment result shows, the inventive method can improve qualification rate and the production efficiency of the spraying of small size part, is lowered into product cost.After batch-automated spraying, production efficiency can improve 22%, and coating qualification rate can improve 5%.By annual output 30000 calculating, the simple qualification rate that calculates improves the cost saved, and is 240 yuan/part × (5% × 30000)=360000 yuan every year.
Claims (5)
1. the batch-automated spraying method for small size part, it is characterized in that, the method adopts multi-station tooling and part anchor tip, multi-station tooling is fixed on calibration rotating table, parts fixation, on the anchor tip of each station, by controlling the interlock that manipulator runs and turntable calibration rotates, carries out automatic spraying production, the conversion of multi-station tooling station is coordinated with between spray gun motion track, forms continuous spray.
2. according to the batch-automated spraying method for small size part according to claim 1, it is characterized in that, multi-station tooling comprises: anchor tip, spinning motor, station, each station and a spinning motor are in transmission connection, the rotation of station independence is driven, by anchor tip mounting parts on each station by spinning motor.
3. according to the batch-automated spraying method for small size part described in claim 1 or 2, it is characterized in that, station is arranged on calibration rotating table, calibration rotating table and transposition motor are in transmission connection, make calibration rotating table drive station revolution by transposition motor, realize the calibration transposition of station; When each station arrives assigned address, by the spray gun on manipulator, part is sprayed; Calibration rotating table realizes calibration and rotates, and the even rotation of station, spray gun at the uniform velocity moves up and down.
4. according to the batch-automated spraying method for small size part according to claim 2, it is characterized in that, station can be 18.
5. according to the batch-automated spraying method for small size part described in claim 1 or 3, it is characterized in that, manipulator adopts six axle ABB manipulators.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812341.3A CN105289880A (en) | 2015-11-20 | 2015-11-20 | Automatic batch spraying method for small-size parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812341.3A CN105289880A (en) | 2015-11-20 | 2015-11-20 | Automatic batch spraying method for small-size parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105289880A true CN105289880A (en) | 2016-02-03 |
Family
ID=55188091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510812341.3A Pending CN105289880A (en) | 2015-11-20 | 2015-11-20 | Automatic batch spraying method for small-size parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105289880A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983563A (en) * | 2017-11-28 | 2018-05-04 | 济宁学院 | A kind of one master and multiple slaves formula arrangement of clutch |
| CN109530133A (en) * | 2018-11-30 | 2019-03-29 | 中国兵器工业第五九研究所 | A kind of closing in cylindrical part inner surface coating automatic coating device |
| CN111057987A (en) * | 2019-12-20 | 2020-04-24 | 东方电气集团东方汽轮机有限公司 | Preparation method of high-temperature wear-resistant coating for flat plate gas turbine product |
| CN114107870A (en) * | 2021-11-22 | 2022-03-01 | 成都飞机工业（集团）有限责任公司 | Flame aluminum spraying method for composite skin part |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0463162A (en) * | 1990-06-29 | 1992-02-28 | Suzuki Motor Corp | Coating device |
| US20060137548A1 (en) * | 2002-06-14 | 2006-06-29 | Thomas Vetter | Device for machining the surface of parts |
| CN103616844A (en) * | 2013-11-20 | 2014-03-05 | 沈阳黎明航空发动机(集团)有限责任公司 | Multi-station rotating table control device and method |
| CN103752466A (en) * | 2014-01-23 | 2014-04-30 | 常州市范群干燥设备有限公司 | Automatic multi-station catalyst coating device |
| CN203582949U (en) * | 2013-11-13 | 2014-05-07 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic switch device for plasma spraying |
| CN203624409U (en) * | 2013-12-06 | 2014-06-04 | 合肥友高包装工程有限公司 | Multi-station rotation apparatus for circumferentially rotating code spraying |
-
2015
- 2015-11-20 CN CN201510812341.3A patent/CN105289880A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0463162A (en) * | 1990-06-29 | 1992-02-28 | Suzuki Motor Corp | Coating device |
| US20060137548A1 (en) * | 2002-06-14 | 2006-06-29 | Thomas Vetter | Device for machining the surface of parts |
| CN203582949U (en) * | 2013-11-13 | 2014-05-07 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic switch device for plasma spraying |
| CN103616844A (en) * | 2013-11-20 | 2014-03-05 | 沈阳黎明航空发动机(集团)有限责任公司 | Multi-station rotating table control device and method |
| CN203624409U (en) * | 2013-12-06 | 2014-06-04 | 合肥友高包装工程有限公司 | Multi-station rotation apparatus for circumferentially rotating code spraying |
| CN103752466A (en) * | 2014-01-23 | 2014-04-30 | 常州市范群干燥设备有限公司 | Automatic multi-station catalyst coating device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983563A (en) * | 2017-11-28 | 2018-05-04 | 济宁学院 | A kind of one master and multiple slaves formula arrangement of clutch |
| CN107983563B (en) * | 2017-11-28 | 2019-06-25 | 济宁学院 | A kind of one master and multiple slaves formula arrangement of clutch |
| CN109530133A (en) * | 2018-11-30 | 2019-03-29 | 中国兵器工业第五九研究所 | A kind of closing in cylindrical part inner surface coating automatic coating device |
| CN109530133B (en) * | 2018-11-30 | 2020-05-26 | 中国兵器工业第五九研究所 | Automatic coating device for inner surface coating of closed cylindrical part |
| CN111057987A (en) * | 2019-12-20 | 2020-04-24 | 东方电气集团东方汽轮机有限公司 | Preparation method of high-temperature wear-resistant coating for flat plate gas turbine product |
| CN114107870A (en) * | 2021-11-22 | 2022-03-01 | 成都飞机工业（集团）有限责任公司 | Flame aluminum spraying method for composite skin part |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160203 |
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| RJ01 | Rejection of invention patent application after publication |