CN203582949U - Automatic switch device for plasma spraying - Google Patents
Automatic switch device for plasma spraying Download PDFInfo
- Publication number
- CN203582949U CN203582949U CN201320727526.0U CN201320727526U CN203582949U CN 203582949 U CN203582949 U CN 203582949U CN 201320727526 U CN201320727526 U CN 201320727526U CN 203582949 U CN203582949 U CN 203582949U
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- fixed
- plasma spraying
- main shaft
- rotation
- pinion
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Abstract
The utility model discloses an automatic switch device for plasma spraying. The automatic switch device comprises a spindle (1), a base (2), two motors (3), a worm wheel (4), a connection plate (5), worms (6), a rack wheel (7), a pinion (8), a mounting shaft (9) and an upper support plate (10), wherein the spindle (1) is fixed at the middle part of the base (2); the two motors (3) are arranged on the base (2) at the outer side of the spindle (1) through bearing blocks; the two motors (3) are arranged and connected with the spindle (1) through the connection plate (5); the worm wheel (4) is connected with the motors (3) through the worms (6); the rack wheel (7) is fixed on the worm wheel (4); the pinion (8) is connected with the rack wheel (7); the mounting shaft (9) is fixed on the pinion (8); a to-be-processed spare part (12) is fixed on the mounting shaft (9). Thus, the work efficiency is improved by over 50%, and the automatic switch device has great economic value and social value.
Description
Technical field
The utility model relates to structure design and the applied technical field of automatic transposition device of rotation, and a kind of automatic transposition device of rotation used for plasma spraying is provided especially.
Background technology
Adopt plasma spray equipment for spraying abrasion-proof, can abrasion, thermal boundary, coating and the repairing sizes such as corrosion-resistant, anti-oxidant, the various model powder such as applicable pottery, metal, alloy, superalloy.Be mainly used in the spraying of finding in aircraft engine.But in actual applications, need part to be rotated in spraying process, and existing installation is without this function, part angle of rotation is completely by manual operation, and efficiency is lower;
People urgently wish to obtain the good automatic transposition device of rotation used for plasma spraying of a kind of technique effect.
Utility model content
Order of the present utility model is to provide a kind of coating quality, elimination fruitless labour and waste, automatic transposition device of rotation used for plasma spraying of increasing work efficiency of guaranteeing.
Automatic transposition device of rotation used for plasma spraying described in the utility model is constructed as follows: main shaft 1, base 2, motor 3, worm gear 4, web plate 5, worm screw 6, master wheel 7, pinion(gear) 8, installation shaft 9 and upper supporting plate 10; Described main shaft 1 is fixed on base 2 middle parts, motor 3 is fixed on by bearing support on the base 2 in main shaft 1 outside, described motor 3 has two, motor 3 is connected with main shaft by web plate 5 with main shaft 1, and worm gear 4 is connected with motor 3 by worm screw 6, and master wheel 7 is fixed on worm gear 4, pinion(gear) 8 is connected with master wheel 7, installation shaft 9 is fixed on pinion(gear) 8, and part 12 to be processed is fixed in installation shaft 9, and described installation shaft 9 is connected with main shaft 1 by upper supporting plate 10.
Described installation shaft 9 quantity are 2-18 root; Centered by main shaft 1, equidistantly distribute;
Described main shaft 1 has axle sleeve 11 with the arranged outside of installation shaft 9.
On described base 2, be also provided with the handle of convenient mobile whole device.
Described part to be processed 12 is fixed by reducing sleeve and installation shaft.
The bottom of described main shaft 1 top and installation shaft is also provided with back-up ring and baffle plate;
Described automatic transposition device of rotation used for plasma spraying adopts Double Motor Control, the transposition rotation of implement device and processing rotation; Motor adopts speed control by frequency variation, for different complete processing setting device speed of rotation; Adopt Worm Wheel System, slow down and improve device transmission stability.Simultaneously 18 parts 12 of clamping, each part 12 can enter working position according to preset program to automatic transposition device of rotation described used for plasma spraying one by one, part 12 in working position can be according to the angle automatic rotation of technique initialization.
The feature of described plasma spraying automatic transposition device of rotation is can disposable clamping and process the part 12 of 18, loads and unloads simple and efficient, compatible high, can spray process sizes little, large part 12 in batches.Use plasma spraying automatic transposition device of rotation by making the improved efficiency of the work that sprays more than one times, greatly shorten the production cycle, save energy, reduces the consumption of spraying equipment, improves the service efficiency of equipment.
Described plasma spraying automatic transposition device of rotation technological process is as follows:
1. washing test part;
2. testpieces is blown sand;
3. referring to Fig. 3 form part that is installed;
4. start plasma spraying equipment, according to different parts, set Robotic Manipulator Motion Trajectory;
5. start automatic transposition device of rotation, centering also sprays upper and lower twice repeatedly to surface of part;
6. station conversion;
7. the 5th step, the 6th circulation, until complete whole 18 testpieces;
8. complete and test and check.
Described plasma spraying automatic transposition device of rotation, 18 station special electromechanical equipment, to shorten the middle finding 12 spraying cycles of size range within φ 80 × 150mm, simultaneously also to guaranteeing coating quality, monolateral coat-thickness reached 0.30mm-0.50mm technique limited range, eliminate fruitless labour and waste, increase work efficiency more than 50%; There is comparatively huge economic worth and social value.
Accompanying drawing explanation
Fig. 1 is plasma spraying automatic transposition device of rotation structural representation;
Fig. 2 is A-A place sectional view in Fig. 1;
Fig. 3 is part scheme of installation.
Embodiment
Embodiment 1
Described in the present embodiment, automatic transposition device of rotation used for plasma spraying is constructed as follows: main shaft 1, base 2, motor 3, worm gear 4, web plate 5, worm screw 6, master wheel 7, pinion(gear) 8, installation shaft 9 and upper supporting plate 10; Described main shaft 1 is fixed on base 2 middle parts, motor 3 is fixed on by bearing support on the base 2 in main shaft 1 outside, described motor 3 has two, motor 3 is connected with main shaft by web plate 5 with main shaft 1, and worm gear 4 is connected with motor 3 by worm screw 6, and master wheel 7 is fixed on worm gear 4, pinion(gear) 8 is connected with master wheel 7, installation shaft 9 is fixed on pinion(gear) 8, and part 12 to be processed is fixed in installation shaft 9, and described installation shaft 9 is connected with main shaft 1 by upper supporting plate 10.
Described installation shaft 9 quantity are 2-18 root; Centered by main shaft 1, equidistantly distribute;
Described main shaft 1 has axle sleeve 11 with the arranged outside of installation shaft 9.
On described base 2, be also provided with the handle of convenient mobile whole device.
Described part to be processed 12 is fixed by reducing sleeve and installation shaft.
The bottom of described main shaft 1 top and installation shaft is also provided with back-up ring and baffle plate;
Described automatic transposition device of rotation used for plasma spraying adopts Double Motor Control, the transposition rotation of implement device and processing rotation; Motor adopts speed control by frequency variation, for different complete processing setting device speed of rotation; Adopt Worm Wheel System, slow down and improve device transmission stability.Simultaneously 18 parts 12 of clamping, each part 12 can enter working position according to preset program to automatic transposition device of rotation described used for plasma spraying one by one, part 12 in working position can be according to the angle automatic rotation of technique initialization.
The feature of described plasma spraying automatic transposition device of rotation is can disposable clamping and process the part 12 of 18, loads and unloads simple and efficient, compatible high, can spray process sizes little, large part 12 in batches.Use plasma spraying automatic transposition device of rotation by making the improved efficiency of the work that sprays more than one times, greatly shorten the production cycle, save energy, reduces the consumption of spraying equipment, improves the service efficiency of equipment.
Described plasma spraying automatic transposition device of rotation technological process is as follows:
1. washing test part;
2. testpieces is blown sand;
3. referring to Fig. 3 form part that is installed;
4. start plasma spraying equipment, according to different parts, set Robotic Manipulator Motion Trajectory;
5. start automatic transposition device of rotation, centering also sprays upper and lower twice repeatedly to surface of part;
6. station conversion;
7. the 5th step, the 6th circulation, until complete whole 18 testpieces;
8. complete and test and check.
Described plasma spraying automatic transposition device of rotation, 18 station special electromechanical equipment, to shorten the middle finding 12 spraying cycles of size range within φ 80 × 150mm, simultaneously also to guaranteeing coating quality, monolateral coat-thickness reached 0.30mm-0.50mm technique limited range, eliminate fruitless labour and waste, increase work efficiency more than 50%; There is comparatively huge economic worth and social value.
Claims (4)
1. an automatic transposition device of rotation used for plasma spraying, is characterized in that: described automatic transposition device of rotation used for plasma spraying is constructed as follows: main shaft (1), base (2), motor (3), worm gear (4), web plate (5), worm screw (6), master wheel (7), pinion(gear) (8), installation shaft (9) and upper supporting plate (10), described main shaft (1) is fixed on base (2) middle part, motor (3) is fixed on by bearing support on the base (2) in main shaft (1) outside, described motor (3) has two, described motor (3) is connected with main shaft by web plate (5) with main shaft (1), worm gear (4) is connected with motor (3) by worm screw (6), master wheel (7) is fixed on worm gear (4), pinion(gear) (8) is connected with master wheel (7), installation shaft (9) is fixed on pinion(gear) (8), part (12) to be processed is fixed in installation shaft (9), described installation shaft (9) is connected with main shaft (1) by upper supporting plate (10).
2. according to automatic transposition device of rotation used for plasma spraying described in claim 1, it is characterized in that: described installation shaft (9) quantity is 2-18 root; Centered by main shaft (1), equidistantly distribute.
3. according to automatic transposition device of rotation used for plasma spraying described in claim 2, it is characterized in that: described main shaft (1) has axle sleeve (11) with the arranged outside of installation shaft (9).
4. according to automatic transposition device of rotation used for plasma spraying described in claim 3, it is characterized in that: described part to be processed (12) is fixed by reducing sleeve and installation shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320727526.0U CN203582949U (en) | 2013-11-13 | 2013-11-13 | Automatic switch device for plasma spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320727526.0U CN203582949U (en) | 2013-11-13 | 2013-11-13 | Automatic switch device for plasma spraying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203582949U true CN203582949U (en) | 2014-05-07 |
Family
ID=50580896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320727526.0U Expired - Fee Related CN203582949U (en) | 2013-11-13 | 2013-11-13 | Automatic switch device for plasma spraying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203582949U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289880A (en) * | 2015-11-20 | 2016-02-03 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic batch spraying method for small-size parts |
-
2013
- 2013-11-13 CN CN201320727526.0U patent/CN203582949U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289880A (en) * | 2015-11-20 | 2016-02-03 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic batch spraying method for small-size parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140507 Termination date: 20171113 |