CN210820112U - Integrated form glaze spraying workstation, glaze spraying workshop and revolving stage belt cleaning device - Google Patents

Abstract

The application provides an integrated form glaze spraying workstation, glaze spraying workshop and revolving stage belt cleaning device relates to body glaze spraying technical field. The integrated form glaze spraying workstation includes: the device comprises a feeding unit, a discharging unit, a glaze spraying unit and a transfer robot. The glaze spraying unit comprises a spraying room and a multi-station rotary table; the glaze spraying unit is provided with a glaze spraying position and a waiting position, the glaze spraying position is arranged inside the spraying room, and the waiting position is arranged outside the spraying room; the multi-station rotary table is provided with two rotary tables, and the multi-station rotary table can rotate so that the two rotary tables can be alternately replaced at a waiting position and a glaze spraying position. The tail end of the transfer robot is provided with a transfer gripper, and the feeding unit, the discharging unit and the waiting position are all arranged on a transfer path of the transfer gripper of the transfer robot; the transfer robot can transfer the green body between the feeding unit, the rotating table at the waiting position, and the discharging unit. It can save space, and the design is more nimble.

Description

Integrated form glaze spraying workstation, glaze spraying workshop and revolving stage belt cleaning device

Technical Field

The application relates to the technical field of green body glaze spraying, in particular to an integrated glaze spraying workstation, a glaze spraying workshop and a rotary table cleaning device.

Background

In the production process of the toilet bowl, the green body needs to be subjected to glaze spraying after the green body is manufactured, and in the prior art, the green body is generally conveyed through a conveying line and then is connected with a plurality of glaze spraying work positions in series. The glaze spraying form of the multi-module equipment connected in series with the conveying line not only occupies a large area, but also has high fault risk of the whole line system.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of this application is to provide an integrated form glaze spraying workstation, glaze spraying workshop and revolving stage belt cleaning device, a plurality of integrated forms glaze spraying workstation can run in parallel, and the system fault risk is low, and area is little, and the overall arrangement can design in a flexible way.

The embodiment of the application is realized as follows:

in a first aspect, an embodiment of the present application provides an integrated glaze spraying workstation, including: the device comprises a feeding unit, a discharging unit, a glaze spraying unit and a carrying robot;

the glaze spraying unit comprises a spraying room and a multi-station rotary table; the glaze spraying unit is provided with a glaze spraying position and a waiting position, the glaze spraying position is arranged inside the spraying room, and the waiting position is arranged outside the spraying room; the multi-station rotary table is provided with two rotary tables, and the multi-station rotary table can rotate so that the two rotary tables can be alternately replaced at a waiting position and a glaze spraying position;

the tail end of the transfer robot is provided with a transfer gripper, and the feeding unit, the discharging unit and the waiting position are all arranged on a transfer path of the transfer gripper of the transfer robot; the transfer robot can transfer the green body between the feeding unit, the rotating table at the waiting position, and the discharging unit.

In the implementation process, the feeding unit, the discharging unit and the waiting position are arranged on a carrying path of a carrying gripper of the carrying robot, the blank of the feeding unit can be carried to the rotary table, located at the waiting position, of the glaze spraying unit through the carrying robot, the rotary table at the waiting position can be rotated to the glaze spraying position through rotation of the multi-station rotary table, the glaze spraying position is arranged inside the spraying room, the blank rotated to the glaze spraying position can be sprayed with glaze in the spraying room, after glaze spraying is finished, the multi-station rotary table is rotated, the blank after glaze spraying is finished is rotated to the waiting position, and the blank after glaze spraying is conveyed to the discharging unit through the carrying robot. Because the feeding unit, the discharging unit and the waiting position are all arranged on the carrying path of the carrying gripper of the carrying robot, the feeding unit, the discharging unit and the glaze spraying unit are arranged more intensively, and the space can be saved. The loading and unloading can be completed through the transfer robot, the glaze spraying operation of the green body can be completed through one integrated glaze spraying workstation, and the reproducible arrangement of the glaze spraying workstation can be realized.

In a possible embodiment, the feeding unit comprises a feeding table and a feeding blank storage rack, the feeding blank storage rack is provided with a plurality of layers of storage racks, the feeding table and the feeding blank storage rack are both arranged on a conveying path of the conveying gripper, and the conveying robot can convey the blanks from the feeding table to the feeding blank storage rack and can convey the blanks from the feeding blank storage rack to the rotating table located at the waiting position.

In the implementation process, the carrying robot carries the green bodies to the feeding and storage rack from the feeding table, and the feeding and storage rack is provided with a plurality of layers of storage racks, so that the feeding and storage rack can store a plurality of green bodies simultaneously, the green bodies can be elastically fed, and the green bodies can be stored in the feeding and storage rack. As long as the blank bodies are arranged on the feeding blank storage rack, the carrying robot can carry the blank bodies stored in the feeding blank storage rack to the glaze spraying unit for glaze spraying treatment.

In a possible embodiment, the integrated glaze spraying workstation further comprises a feeding positioning device, wherein the feeding positioning device comprises a first laser head and a second laser head, and light rays emitted by the first laser head and the second laser head can be projected to the feeding table and form a cross-shaped cursor.

In the implementation process, the first laser head and the second laser head of the feeding positioning device irradiate a cross-shaped positioning cursor on the feeding table, so that when the blank is conveyed to the feeding table, the blank can be fed and positioned through the positioning cursor, and the blank can be conveniently conveyed to the feeding storage rack from the feeding table by the conveying robot.

In a possible implementation scheme, the feeding positioning device further comprises a support, a first driving piece and a second driving piece, the first driving piece and the second driving piece are fixed on the support, a power output shaft of the first driving piece is connected with the first laser head to drive the first laser head to swing around a point on an axial lead of the power output shaft of the first driving piece, a power output shaft of the second driving piece is connected with the second laser head to drive the second laser head to swing around a point on an axial lead of the power output shaft of the second driving piece, and an axial lead of the power output shaft of the first driving piece is perpendicular to an axial lead of the power output shaft of the second driving piece.

In the implementation process, the first laser head is driven to swing by the first driving piece, and the second laser head is driven to swing by the second driving piece, so that cross positioning cursors can be irradiated at different positions of the feeding table.

In a possible embodiment, the blanking unit comprises a blanking blank storage rack provided with a plurality of layers of storage racks, the blanking blank storage rack being arranged on the transport path of the transport gripper, the transport robot being able to transport blanks from the rotary table in the waiting position to the blanking blank storage rack.

In the implementation process, the carrying robot carries the blanks after glaze spraying to the feeding blank storage rack from the rotating platform located at the waiting position, and the feeding blank storage rack is provided with a plurality of layers of storage racks, so that the feeding blank storage rack can store a plurality of blanks simultaneously and can carry out blank blanking elastically.

In a possible embodiment, the glaze spraying unit further comprises a glaze spraying robot, a spray gun and a glaze supplying mechanism, wherein the spray gun is arranged at the end part of the rotating arm of the glaze spraying robot, and the glaze supplying mechanism is used for supplying glaze to the spray gun.

In the implementation process, the glaze supplying mechanism supplies glaze to the spray gun, and the glaze spraying robot is matched with the spray gun to operate so as to spray glaze on the outer wall and/or the inner wall of the green body.

In a possible embodiment, the glaze spraying unit further comprises a first shower-type dust settling cabinet provided with a first suction port and a first air inlet, the first air inlet being communicated with the spraying room.

In the above-mentioned realization process, spout probably to have remaining frit in the room, first air inlet with spout the room intercommunication, then spout the frit in the room and can get into first shower formula dust fall cabinet from first air inlet. Can set up the suction fan and inhale first shower formula dust fall cabinet from first suction mouth with the frit in spouting the room, the frit is partly detached at first shower formula dust fall cabinet, can reduce into the gaseous pollutant and discharge.

In a possible embodiment, the integrated glaze spraying workstation further comprises a turntable cleaning device, and the turntable cleaning device is arranged outside the spraying room; the rotary table cleaning device comprises a water supply mechanism, a spray pipe, a driving part and a spray head arranged on the spray pipe; the water outlet end of the water supply mechanism is communicated with the spray pipe, and the driving part is configured to drive the spray pipe to swing so that the spray head can stay at a first position and a second position which are respectively positioned above the rotary table and below the rotary table.

In the implementation process, water is supplied to the spray pipe by the water supply mechanism, and the spray head is arranged on the spray pipe, so that water can be sprayed out from the spray head. The driving mechanism can drive the spray pipe to swing so that the spray head can stay at the first position and the second position, when the spray head is arranged above the rotating table, the rotating table can be cleaned, and a green body conveyed from the feeding unit to the rotating table positioned at the waiting station is prevented from being stained with deposited glaze; when the spray head is below the rotary table, the spray head does not interfere with the operation of the transfer robot.

In a possible embodiment, the integrated glaze spraying workstation further comprises a pre-glazing room, the pre-glazing room and the spraying room are arranged on two opposite sides of the carrying robot, a workbench for placing the green body is arranged in the pre-glazing room, and the pre-glazing room is used for performing pipeline glazing and/or water city glazing on the green body.

In the implementation process, the pre-glazing workshop can be used for carrying out pipeline glazing and/or water city glazing on the blank, the pre-glazing workshop and the spraying room are arranged on two opposite sides of the transfer robot, the whole integrated glaze spraying workstation is reasonable and compact in arrangement, and the space can be saved.

In a possible embodiment, the integrated glaze spraying workstation further comprises a second shower-type dust settling cabinet, wherein the second shower-type dust settling cabinet is provided with a second air inlet and a second suction opening, and the second air inlet is communicated with the pre-glazing room.

In the implementation process, residual glaze possibly exists in the pre-glazing room, the second air inlet is communicated with the spray room, and the glaze in the pre-glazing room can enter the second shower type dust settling cabinet from the second air inlet. Can set up the suction fan and inhale the glaze in will spouting the room from the second suction mouth and inhale second shower formula dust fall cabinet, the glaze is partly detached at second shower formula dust fall cabinet, can reduce into the gaseous pollutant and discharge.

In a second aspect, embodiments of the present application provide a glaze spraying plant, which includes a blanking conveying line and at least one integrated glaze spraying workstation as in the first aspect, wherein a handling robot of each integrated glaze spraying workstation is capable of handling a blank of a blanking unit to the blanking conveying line.

In the implementation process, the blanking conveying line is matched with at least one integrated glaze spraying workstation, and the carrying robot can carry the glaze-sprayed blank of each integrated glaze spraying workstation to the blanking conveying line for conveying. Each integrated glaze spraying workstation is not influenced by each other, the risk of system faults is low, the reproducible arrangement of the integrated glaze spraying workstations can be realized, and the arrangement of the glaze spraying workshops can be designed according to actual conditions.

In a possible embodiment, at least two integrated glaze spraying workstations are arranged, and the integrated glaze spraying workstations are arranged on two opposite sides of the blanking conveying line.

In the implementation process, the integrated glaze spraying workstations are arranged on two opposite sides of the blanking conveying line, the spatial arrangement is reasonable, and the space can be better saved.

In a third aspect, an embodiment of the present application further provides a turntable cleaning device, where the turntable cleaning device includes a water supply mechanism, a shower pipe, a driving component, and a nozzle installed in the shower pipe; the water outlet end of the water supply mechanism is communicated with the spray pipe, the driving part is configured to drive the spray pipe to swing so that the spray head can stay at a first position and a second position, the first position and the second position are respectively located above the rotating table and below the rotating table, the rotating table comprises a plurality of strip-shaped bodies arranged at intervals, and when the spray head is at the first position, the spray head can spray the strip-shaped bodies of the rotating table.

In the implementation process, water is supplied to the spray pipe by the water supply mechanism, and the spray head is arranged on the spray pipe, so that water can be sprayed out from the spray head. The driving mechanism can drive the spray pipe to swing so that the spray head can stay at the first position and the second position, when the spray head is arranged above the rotating table, the spray head can spray the strip-shaped body of the rotating table, the rotating table can be cleaned, and the phenomenon that a green body conveyed from the feeding unit to the rotating table positioned at the waiting station is stained with deposited glaze is avoided; when the spray head is below the rotary table, the spray head does not interfere with the operation of the transfer robot.

The embodiment of the application at least comprises the following beneficial effects:

the feeding unit, the discharging unit and the waiting position of the integrated glaze spraying workstation are all arranged on a carrying path of a carrying gripper of the carrying robot, and the feeding unit, the discharging unit and the glaze spraying unit are arranged more intensively, so that the space can be saved. The loading and unloading can be completed through the transfer robot, the glaze spraying operation of the green body can be completed through one integrated glaze spraying workstation, and the reproducible arrangement of the glaze spraying workstation can be realized.

The glaze spraying workshop comprises a blanking conveying line and at least one integrated glaze spraying workstation, the integrated glaze spraying workstations are not affected with each other, and arrangement of the glaze spraying workshop can be designed according to actual conditions.

Revolving stage belt cleaning device can wash the revolving stage, avoids carrying the body that is located the revolving stage of waiting for the station from the material loading unit and is stained with the long-pending glaze.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is a schematic view of a glaze spraying workstation provided in an embodiment of the present application;

fig. 2 is a schematic structural view of a multi-station turntable according to an embodiment of the present disclosure;

fig. 3 is a cross-sectional view of the multi-station turntable of fig. 2;

fig. 4 is a schematic structural view of another multi-station turntable provided in an embodiment of the present application;

fig. 5 is a schematic structural diagram of a spray booth provided in the embodiment of the present application;

fig. 6 is a schematic structural diagram of a turntable cleaning device provided in an embodiment of the present application;

fig. 7 is a schematic structural diagram of a feeding positioning device according to an embodiment of the present application;

fig. 8 is a schematic structural diagram of a glaze spraying workshop according to an embodiment of the present application.

Icon: 10-a glaze spraying workshop; 100-glaze spraying work station; 101-a feeding unit; 1011-a feeding table; 1012-feeding and storing a blank frame; 1013-a feeding positioning device; 10131-a first driving member; 10132-a second drive member; 10133-a first laser head; 10134-a second laser head; 10135-scaffold; 1021, blanking and blank storage; 103-glaze spraying unit; 104-a handling robot; 1041-carrying the gripper; 110-spray room; 111-a first shower-type dustfall cabinet; 1111-a first suction port; 112-a backplane; 113-glaze recovery tank; 120-a multi-station turntable; 121-a first drive member; 122-a rotating table; 1221-a support portion; 1222-a revolving door; 123-a second drive component; 124-rotating table; 125-jacking the rotary table; 130-glaze spraying position; 140-a waiting position; 150-glaze spraying robot; 171-glaze pump; 172-enamel pot; 180-turntable cleaning means; 181-a water supply mechanism; 182-a spray pipe; 190-pre-glazing; 191-a second shower type dust settling cabinet; 1911-a second suction port; 192-a feeding power-assisted clamp; 200-blanking conveying line.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it should be noted that the terms "left", "right", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally laid out when products of the application are used, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed in specific orientations, and operated, and thus, cannot be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance. "plurality" means two or more.

In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

The embodiment of the application provides an integrated form glaze spraying workstation 100, glaze spraying workshop 10 and revolving stage belt cleaning device, and it can save space, and the design is more nimble.

The integrated glaze spraying workstation 100, the glaze spraying workshop 10 and the turntable cleaning device according to the embodiment of the present application will be described with reference to the accompanying drawings.

Referring to fig. 1, fig. 1 shows an integrated glaze spraying workstation 100 according to an embodiment of the present application, where the integrated glaze spraying workstation 100 includes a feeding unit 101, a discharging unit, a glaze spraying unit 103, and a handling robot 104. The loading unit 101 is used for loading blanks, the unloading unit is used for unloading the blanks, the glaze spraying unit 103 is used for spraying glaze on the blanks, and the carrying robot 104 is used for transferring the blanks among the loading unit 101, the glaze spraying unit 103 and the unloading unit.

The glaze spraying unit 103 comprises a spraying room 110 and a multi-station rotary table 120, wherein the glaze spraying unit 103 is provided with a glaze spraying position 130 and a waiting position 140, the glaze spraying position 130 is arranged inside the spraying room 110, and the waiting position 140 is arranged outside the spraying room 110. Wherein the blank can be sprayed with glaze at a glaze spraying position 130 in the spray booth 110. The spray booth 110 is provided with a mounting port that provides a rotation space for the rotation of the multi-station turn table 120.

The multi-station rotary table 120 is provided with two rotary tables 124, and the multi-station rotary table 120 can be rotated so that the two rotary tables 124 can be alternately replaced at the waiting position 140 and the glaze spraying position 130. When the multi-station rotary table 120 rotates to enable one of the rotary tables 124 to be located at the waiting position 140, the other rotary table 124 is located at the glaze spraying position 130; when the multi-station rotary table 120 rotates again, the rotary table 124 at the waiting position 140 rotates to the glaze spraying position 130, and the rotary table 124 at the glaze spraying position 130 rotates to the waiting position 140, so that the two rotary tables 124 can be alternately replaced at the waiting position 140 and the glaze spraying position 130.

Referring to fig. 2 and 3, the multi-station turntable 120 of the glaze spraying unit 103 of the present embodiment is described below, for example, the multi-station turntable 120 includes a first driving member 121, a rotating table 122, a second driving member 123 mounted on the rotating table 122, and the two rotating tables 124, wherein a power output shaft of the first driving member 121 is in transmission connection with the rotating table 122 for driving the rotating table 122 to rotate around

The power take-off shaft of the first drive member 121 rotates. Illustratively, the power output shaft of the first driving member 121 is directly connected to the rotating table 122 or connected thereto through a bushing. Rotating the first driving member 121 drives the rotating table 122 to rotate around the power output shaft of the first driving member 121, thereby enabling the two rotating tables 124 to be alternately replaced at the waiting position 140 and the glaze spraying position 130.

The power output shaft of the second driving member 123 is in transmission connection with the rotating platform 124, and is used for driving the rotating platform 124 to rotate around the power output shaft of the second driving member 123. Illustratively, the power output shaft of the second driving member 123 is directly connected with the rotating table 124 or connected with the rotating table through a bushing. The rotating table 124 can better spray glaze on various positions of the inner wall and/or the outer wall of the blank body during the rotating process. In the embodiment of the present invention, the shape and size of the rotating table 124 are not particularly limited as long as the blank can be supported, and the plurality of rotating tables 124 may be integrally connected together or may be separately provided for each rotating table 124 in a separate structure.

Illustratively, the first driving component 121 and the second driving component 123 each include a motor and a speed reducer, wherein a power output shaft of the motor is in transmission connection with the speed reducer, and a power output end of the speed reducer is used as a power output end of the first driving component 121 or the second driving component 123.

It is understood that in other embodiments, the rotating table 124 may be directly connected to the rotating table 122 without the second driving part 123, and the jacking turntable 125 may be matched with the multi-station turntable 120 without the second driving part 123. Referring to fig. 4, the lifting turntable 125 is disposed at the glaze spraying position 130, the turntable 124 is provided with an opening, when the turntable 124 rotates to the glaze spraying position 130, after the lifting turntable 125 is lifted, the top end of the lifting turntable 125 can lift and support the green body on the turntable 124 from the opening and rotate, and the glaze spraying robot 150 can also spray glaze on the inner wall and/or the outer wall of the green body.

Further, with continued reference to fig. 2 and 3, the rotary table 122 includes a support portion 1221 and a rotary door 1222, the power output shaft of the first driving member 121 is connected to the support portion 1221, the second driving member 123 is mounted on the support portion 1221, the rotary door 1222 is connected to the support portion 1221, and the rotary table 122 rotates to enable the rotary door 1222 to isolate the waiting position 140 from the glaze spraying position 130 when the two rotary tables 124 are located at the waiting position 140 and the glaze spraying position 130, respectively. Thereby reducing contamination of the glaze in the spray booth 110 to the green body on the rotary table 124 at the waiting position 140. Exemplarily, the supporting portion 1221 includes a supporting frame and a housing, the second driving member 123 and the rotary door 1222 are both mounted on the supporting frame, the power output shaft of the first driving member 121 is connected to the supporting frame, and the housing covers the second driving member 123 and the supporting frame, so as to reduce pollution of glaze to the second driving member 123 and the supporting frame.

In other embodiments, the rotary table 122 may be provided with only the support 1221 without the rotary door 1222.

Referring to fig. 1, the end of the transfer robot 104 is provided with a transfer gripper 1041, and the feeding unit 101, the discharging unit and the waiting position 140 are all disposed on a transfer path of the transfer gripper 1041 of the transfer robot 104; the transfer robot 104 can transfer the green bodies between the feeding unit 101, the rotating table 124 located at the waiting position 140, and the discharging unit.

Since the waiting positions 140 of the feeding unit 101, the discharging unit and the glaze spraying unit 103 are all arranged on the conveying path of the conveying gripper 1041 of the conveying robot 104, the blank of the feeding unit 101 can be conveyed to the rotating table 124 of the glaze spraying unit 103, which is located at the waiting position 140, by the conveying gripper 1041 of the conveying robot 104, the rotating table 124 of the waiting position 140 can be rotated to the glaze spraying position 130 by the rotation of the multi-station rotating table 120, and since the glaze spraying position 130 is arranged inside the spraying room 110, the blank rotated to the glaze spraying position 130 can be sprayed with glaze in the spraying room 110, after glaze spraying, the multi-station rotating table 120 is rotated, the blank after glaze spraying is rotated to the waiting position 140, and the conveying robot 104 can convey the blank after glaze spraying at the waiting position 140 to the discharging unit. Since the waiting positions 140 of the feeding unit 101, the discharging unit, and the glaze spraying unit 103 are all set on the conveying path of the conveying gripper 1041 of the conveying robot 104, the feeding unit 101, the discharging unit, and the glaze spraying unit 103 are more centrally arranged, and the space can be saved. The loading and unloading can be completed by the transfer robot 104, the glaze spraying operation of the blank can be completed by one integrated glaze spraying workstation 100, and the reproducible arrangement of a production workshop can be realized.

Wherein, the blank body can be sprayed with glaze in the spraying room 110 by the glaze spraying robot 150. The glaze spraying unit 103 further includes a glaze spraying robot 150, a spray gun disposed at an end of a boom of the glaze spraying robot 150, and a glaze supplying mechanism for supplying glaze to the spray gun. Glaze is supplied to the spray gun by the glaze supply mechanism, and glaze can be sprayed on the outer wall and/or the inner wall of the blank body by the glaze spraying robot 150 in cooperation with the operation of the spray gun. Illustratively, the glaze supplying mechanism comprises a glaze pump 171 and a glaze tank 172, wherein a feed end of the glaze pump 171 is connected with the glaze tank 172 through a pipeline, a discharge end of the glaze pump 171 is communicated with the spray gun through a pipeline, and glaze in the glaze tank 172 can be conveyed to the spray gun through the glaze pump 171.

Since glaze may remain in the spray booth 110 when the spray booth 110 sprays glaze on the green body, the glaze in the spray booth 110 needs to be treated. Illustratively, glaze spraying unit 103 is further provided with first shower-type dust suppression cabinet 111, and first shower-type dust suppression cabinet 111 is provided with first suction opening 1111 and a first air inlet, and the first air inlet is communicated with spray booth 110, so that glaze in spray booth 110 can enter first shower-type dust suppression cabinet 111 from the first air inlet. A suction fan may be provided to suck glaze in spray booth 110 into first shower-type dust settling cabinet 111 through first suction port 1111, and the glaze is partially removed in first shower-type dust settling cabinet 111, thereby reducing pollutant gas emission. It should be noted that first shower-type dust settling cabinet 111 may be separately provided with a spraying mechanism to perform dust settling treatment on glaze airflow passing through first shower-type dust settling cabinet 111; first shower formula dust fall cabinet 111 also can set up and spray the mechanism and glue the glaze board, adsorbs part frit through gluing the glaze board, carries out the dust fall through spraying the mechanism to the frit air current and handles to can reach better dust removal effect.

Illustratively, spray booth 110 and first shower-type dustfall cabinet 111 share a side wall, so spray booth 110 and first shower-type dustfall cabinet 111 are more compactly arranged and save more space.

In addition, in a possible embodiment, a glaze recycling device can be provided to recycle the glaze in the spray booth 110. Exemplarily, please refer to fig. 5, the glaze recycling device includes a glaze recycling groove 113, a glaze returning pipeline and a glaze conveying mechanism, the glaze recycling groove 113 is disposed on one side of the inside of the spraying room 110, the bottom plate 112 of the spraying room 110 is obliquely disposed, the lower end of the bottom plate 112 is connected with the glaze recycling groove 113, the glaze in the spraying room 110 can flow into the glaze recycling groove through the obliquely disposed bottom plate 112, the feeding end of the glaze conveying mechanism is communicated with the glaze recycling groove, and the discharging end of the glaze conveying mechanism is communicated with the glaze supplying mechanism through the glaze returning pipeline.

Glaze stained on the inner wall of the spraying room 110 is accumulated and continuously drops on the bottom plate 112, and the glaze flows into the glaze recovery groove 113 from the obliquely arranged bottom plate 112 to be collected. Because the feed end and the glaze accumulator 113 intercommunication of glaze conveying mechanism, the discharge end of glaze conveying mechanism feeds through with supplying glaze mechanism through returning the glaze pipeline, then can carry the glaze in the glaze accumulator 113 to supplying glaze mechanism reuse through glaze conveying mechanism. Illustratively, the glaze delivery mechanism is a glaze delivery pump.

Because when the spraying room 110 sprays glaze on the green body, the rotating table 124 located at the glaze spraying position 130 is stained with glaze, when the multi-station rotating table 120 rotates to enable the rotating table 124 located at the glaze spraying position 130 to rotate to the waiting position 140, the carrying robot 104 carries the green body from the feeding unit 101 to the rotating table 124 of the waiting position 140, the green body is stained with the glaze located on the rotating table 124 of the waiting position 140, and when the green body is rotated to the glaze spraying position 130 and glaze is sprayed, the situation that the glaze is not uniform may exist. Illustratively, a turntable cleaning device 180 is further provided in an embodiment of the present application, and referring to fig. 1 and 6, by cleaning the turntable 124 located at the waiting position 140 by the turntable cleaning device 180, the blank conveyed from the feeding unit 101 to the turntable 124 located at the waiting position can be prevented from being stained with deposited glaze.

Illustratively, the turret cleaning device 180 is disposed outside the spray booth 110; the turntable cleaning device 180 comprises a water supply mechanism 181, a spray pipe 182, a driving part and a spray head arranged on the spray pipe 182; the water outlet end of the water supply mechanism 181 is in communication with the shower pipe 182, and the driving member is configured to drive the shower pipe 182 to swing so that the shower head can stay at the first position and the second position, which are respectively located above the rotary table 124 and below the rotary table 124. Illustratively, the driving part comprises a motor and a first gear arranged on a power output shaft of the motor, a second gear capable of meshing with the first gear is arranged on the outer wall of the spraying pipe 182, and one end of the spraying pipe 182 is connected with the water supply mechanism 181 through a rotary joint. The motor can drive the first gear to rotate, and the second gear drives the second gear to rotate, so as to drive the spraying pipe 182 to swing relative to the water supply mechanism 181.

Water is supplied from the water supply mechanism 181 to the shower pipe 182, and water can be discharged from the shower head by attaching the shower head to the shower pipe 182. Because the driving mechanism can drive the spray pipe 182 to swing so that the spray head can stay at the first position and the second position, when the spray head is above the rotating platform 124, the rotating platform 124 can be cleaned, and the green body conveyed from the feeding unit 101 to the rotating platform 124 at the waiting station is prevented from being stained with deposited glaze; when the spray head is below the turntable 124, the spray head does not interfere with the operation of the transfer robot 104.

Illustratively, the spin stand 124 includes a plurality of strips spaced apart from each other, and the spray heads correspond to the strips of the spin stand 124 when the spray heads are above the spin stand 124, so that the spin stand 124 can be better cleaned.

The feeding unit 101 and the discharging unit according to the embodiment of the present application will be further described below.

With continued reference to fig. 1, the feeding unit 101 includes a feeding table 1011 and a feeding blank storage rack 1012, the feeding blank storage rack 1012 is provided with multiple storage racks, the feeding table 1011 and the feeding blank storage rack 1012 are both disposed on the conveying path of the conveying gripper 1041, and the conveying robot 104 can convey the blank from the feeding table 1011 to the feeding blank storage rack 1012 and can convey the blank from the feeding blank storage rack 1012 to the rotating table 124 located at the waiting position 140.

The transfer robot 104 transfers the blanks from the feeding table 1011 to the feeding blank storage rack 1012, and since the feeding blank storage rack 1012 is provided with a plurality of layers of storage racks, the feeding blank storage rack 1012 can store a plurality of blanks simultaneously, and blank feeding can be performed flexibly as long as the blank storage rack 1012 stores blanks. As long as there is a blank on the loading storage rack 1012, the transfer robot 104 can transfer the blank stored in the loading storage rack 1012 to the glaze spraying unit 103 for glaze spraying. The feeding unit 101 may be provided with the feeding table 1011 or the feeding magazine 1012 separately.

Optionally, the integrated glaze spraying workstation 100 is further provided with a feeding positioning device 1013, referring to fig. 7, the feeding positioning device 1013 includes a first laser head 10133 and a second laser head 10134, and light emitted by the first laser head 10133 and the second laser head 10134 can be projected onto the feeding table 1011 to form a cross-shaped cursor. The first laser head 10133 and the second laser head 10134 of the feeding positioning device 1013 irradiate a cross-shaped positioning cursor on the feeding table, so that when the blank is conveyed to the feeding table 1011, the feeding positioning can be performed through the positioning cursor, so that the conveying robot 104 can conveniently convey the blank to the feeding storage rack 1012 from the feeding table 1011.

Exemplarily, the feeding positioning device 1013 further includes a support 10135, a first driving member 10131 and a second driving member 10132, the first driving member 10131 and the second driving member 10132 are both fixed to the support 10135, a power output shaft of the first driving member 10131 is connected to the first laser head 10133 to drive the first laser head 10133 to swing around a point on an axial line of the power output shaft of the first driving member 10131, a power output shaft of the second driving member 10132 is connected to the second laser head 10134 to drive the second laser head 10134 to swing around a point on an axial line of the power output shaft of the second driving member 10132, and an axial line of the power output shaft of the first driving member 10131 is perpendicular to an axial line of the power output shaft of the second driving member 10132. The first laser head 10133 is driven to swing by the first driving part 10131, and the second laser head 10134 is driven to swing by the second driving part 10132, so that cross-shaped positioning cursors can be irradiated at different positions of the feeding table 1011 for feeding and positioning of blanks of different types and different models. For example, the first driving member 10131 and the second driving member 10132 are both motors, and the first driving member 10131 and the second driving member 10132 can be fixed on the bracket 10135 by welding or by means of bolt and nut matching.

In a possible embodiment, the integrated glaze spraying workstation 100 further comprises a pre-glazing room 190, the pre-glazing room 190 and the spraying room 110 are disposed at two opposite sides of the transfer robot 104, a workbench for placing the green body is disposed in the pre-glazing room 190, and the pre-glazing room 190 is used for performing pipe glazing and/or water city glazing on the green body.

The green body may be placed on a table and the green body may be tube glazed and/or water glazed in a pre-glazing booth 190. For example, the pipe glazing and/or the water city glazing may be performed manually or by a glazing robot. In addition, in order to facilitate the moving of the blank into the pre-glazing room 190, a feeding power-assisted clamp 192 may be disposed outside the pre-glazing room 190, a worker may operate the feeding power-assisted clamp 192 to move the blank into the pre-glazing room 190, and after the blank is glazed in the pre-glazing room 190, the blank in the pre-glazing room 190 may be moved to the feeding table 1011 by the feeding power-assisted clamp 192. The transfer robot 104 transfers blanks from the feeding table 1011 to the feeding blank storage rack 1012, and since the feeding blank storage rack 1012 is provided with a plurality of layers of storage racks, a certain number of blanks can be stored, so that the time and the beat of the manual operation part and the operation part of the transfer robot 104 can be buffered, and the continuous labor time of workers can be reduced. When the loading table 1011 or the loading stocker 1012 is separately provided, the blank of the pre-glazing booth 190 is transferred to the loading table 1011 or the loading stocker 1012 by the worker operating the loading assist jig 192, and then transferred from the loading table 1011 or the loading stocker 1012 to the rotating table 124 at the waiting position 140 by the transfer robot 104.

The pre-glazing room 190 and the spraying room 110 are arranged on two opposite sides of the transfer robot 104, and the whole integrated glaze spraying workstation 100 is reasonable and compact in arrangement and can save space. For example, as shown in fig. 1, the pre-glazing booth 190 and the spray booth 110 are respectively disposed at left and right sides of the transfer robot 104, and the feeding unit 101 is disposed in a space between the pre-glazing booth 190 and the spray booth 110. The whole integrated glaze spraying workstation 100 is compact in arrangement and small in occupied space.

Since glaze may remain in the pre-glazing unit 190 when the blank is glazed in the pre-glazing unit 190, the glaze in the pre-glazing unit 190 needs to be treated. Illustratively, integrated glaze spraying workstation 100 further includes a second shower-type dustfall cabinet 191, and second shower-type dustfall cabinet 191 is provided with a second air inlet and a second suction port 1911, and the second air inlet is communicated with pre-glazing room 190, so that glaze in pre-glazing room 190 can enter second shower-type dustfall cabinet 191 from the second air inlet. A suction fan may be provided to suck the glaze in pre-glazing room 190 into second shower-type dustfall cabinet 191 through second suction port 1911, and the glaze is partially removed in second shower-type dustfall cabinet 191, so that the emission of pollutant gas can be reduced. It should be noted that the second shower-type dust settling cabinet 191 may be separately provided with a spraying mechanism to perform dust settling treatment on the glaze airflow passing through the second shower-type dust settling cabinet 191; second shower formula dust fall cabinet 191 also can set up and spray the mechanism and glue the glaze board, adsorbs part frit through gluing the glaze board, carries out the dust fall through spraying the mechanism to the frit air current and handles to can reach better dust removal effect.

Illustratively, the pre-glazing room 190 and the second shower-type dust-settling cabinet 191 share one side wall, so that the pre-glazing room 190 and the second shower-type dust-settling cabinet 191 are arranged more compactly, and the space is saved.

The blanking unit comprises a blanking blank storage rack 1021, the blanking blank storage rack 1021 is provided with a plurality of layers of storage racks, the blanking blank storage rack 1021 is arranged on a conveying path of the conveying gripper 1041, and the conveying robot 104 can convey blanks from the rotating platform 124 located at the waiting position 140 to the blanking blank storage rack 1021. The transfer robot 104 transfers the blanks after the glaze spraying from the rotating platform 124 at the waiting position 140 to the feeding blank storage rack 1012, and since the feeding blank storage rack 1021 is provided with a plurality of storage racks, the feeding blank storage rack 1021 can store a plurality of blanks at the same time, so that blank discharging can be performed elastically. It should be noted that the blanking unit may also adopt a blanking table, and the blanking table can be used for placing a blank.

Referring to fig. 8, the glaze spraying workshop 10 further includes a blanking conveyor line 200 and at least one integrated glaze spraying workstation 100, wherein the handling robot 104 of each integrated glaze spraying workstation 100 is capable of handling the blanks of the blanking units to the blanking conveyor line 200. It should be noted that one integrated glaze spraying workstation 100 may be arranged corresponding to one blanking conveyor line 200, or a plurality of integrated glaze spraying workstations 100 may share one blanking conveyor line 200.

Through the cooperation of the blanking conveyor line 200 and at least one integrated glaze spraying workstation 100, the transfer robot 104 can transfer the glaze-sprayed green bodies of each integrated glaze spraying workstation 100 to the blanking conveyor line 200 for conveying. The integrated glaze spraying workstations 100 are not affected with each other, so that the reproducible arrangement of the integrated glaze spraying workstations 100 can be realized, and the arrangement of the glaze spraying workshops 10 can be designed according to actual conditions.

Illustratively, at least two integrated glaze spraying workstations 100 are provided, and the integrated glaze spraying workstations 100 are disposed on two opposite sides of the blanking conveying line 200. It is understood that the integrated glaze spraying workstation 100 may be disposed at one side of the blanking conveying line 200. The integrated glaze spraying work stations 100 are arranged on the two opposite sides of the blanking conveying line 200, the space arrangement is reasonable, and the space can be saved better.

The working principle of a glaze spraying workshop 10 according to the embodiment of the present application is described as follows:

workers can operate the feeding power-assisted clamp 192 to convey the blank into the pre-glazing room 190, and after the blank is sprayed with glaze in the pre-glazing room 190, the workers operate the feeding power-assisted clamp 192 to convey the blank in the pre-glazing room 190 to the feeding table 1011. When the positioning cursor is irradiated on the loading table 1011 by the loading positioning device 1013, the blank is transported to the loading table 1011, and the loading positioning can be performed by the positioning cursor. The carrying robot 104 carries the blanks from the feeding table 1011 to the feeding blank storage rack 1012 for placement, the feeding blank storage rack 1012 is provided with a plurality of layers of storage racks, a certain number of blanks can be stored, the time and the beat of the manual operation part and the operation part of the carrying robot 104 can be buffered, and the continuous labor time of workers is reduced.

The transfer robot 104 transfers the blanks from the feeding blank storage rack 1012 to the rotating table 124 located at the waiting position 140, the multi-station rotating table 120 rotates to enable the rotating table 124 at the waiting position 140 to be transferred to the glaze spraying position 130, because the glaze spraying position 130 is arranged inside the spraying room 110, the blanks transferred to the glaze spraying position 130 can be sprayed with glaze in the spraying room 110, after glaze spraying is finished, the multi-station rotating table 120 is rotated, the blanks after glaze spraying are transferred to the waiting position 140, the transfer robot 104 can transfer the blanks after glaze spraying is finished in the waiting position 140 to the discharging blank storage rack 1021 for placement, because the discharging blank storage rack 1021 is provided with a plurality of layers of storage racks, the discharging blank storage rack 1021 can simultaneously store a plurality of blanks, blank discharging can be performed elastically, and the blanks are transferred from the discharging blank storage rack 1021 to the discharging conveying line 200 through the transfer robot 104.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (13)

1. An integrated glaze spraying workstation, comprising:

a feeding unit;

a blanking unit;

the glaze spraying unit comprises a spraying room and a multi-station rotary table; the glaze spraying unit is provided with a glaze spraying position and a waiting position, the glaze spraying position is arranged inside the spraying room, and the waiting position is arranged outside the spraying room; the multi-station rotary table is provided with two rotary tables, and the multi-station rotary table can rotate so that the two rotary tables can be alternately replaced at the waiting position and the glaze spraying position; and

the tail end of the transfer robot is provided with a transfer gripper, and the feeding unit, the discharging unit and the waiting position are all arranged on a transfer path of the transfer gripper of the transfer robot; the carrying robot can transfer blanks among the feeding unit, the rotating table at the waiting position and the discharging unit.

2. The integrated glaze spraying workstation as claimed in claim 1, wherein the loading unit comprises a loading table and a loading blank storage rack, the loading blank storage rack is provided with a plurality of layers of storage racks, the loading table and the loading blank storage rack are both arranged on the conveying path of the conveying gripper, and the conveying robot can convey blanks from the loading table to the loading blank storage rack and can convey the blanks from the loading blank storage rack to the rotating table located at the waiting position.

3. The integrated glaze spraying workstation as claimed in claim 2, further comprising a feeding positioning device, wherein the feeding positioning device comprises a first laser head and a second laser head, and light emitted by the first laser head and the second laser head can be projected to the feeding table and form a cross-shaped cursor.

4. The integrated glaze spraying workstation of claim 3, wherein the feeding positioning device further comprises a support, a first driving part and a second driving part, the first driving part and the second driving part are fixed on the support, a power output shaft of the first driving part is connected with the first laser head to drive the first laser head to swing around a point on an axial lead of the power output shaft of the first driving part, the power output shaft of the second driving part is connected with the second laser head to drive the second laser head to swing around a point on an axial lead of the power output shaft of the second driving part, and the axial lead of the power output shaft of the first driving part is perpendicular to the axial lead of the power output shaft of the second driving part.

5. The integrated glaze spraying workstation as claimed in claim 1, wherein the blanking unit comprises a blanking storage rack provided with a plurality of layers of storage racks disposed on a carrying path of the carrying gripper, the carrying robot being capable of carrying the green bodies from the rotary table located at the waiting position to the blanking storage rack.

6. The integrated glaze spraying workstation according to claim 1, wherein the glaze spraying unit further comprises a glaze spraying robot, a spray gun and a glaze supplying mechanism, the spray gun is arranged at the end of a rotating arm of the glaze spraying robot, and the glaze supplying mechanism is used for supplying glaze to the spray gun.

7. The integrated glaze spraying workstation as claimed in any one of claims 1 to 6, wherein the glaze spraying unit further comprises a first shower-type dustfall cabinet provided with a first suction port and a first air inlet port, the first air inlet port being in communication with the spray booth.

8. The integrated glaze spraying workstation as claimed in any one of claims 1 to 6, further comprising a turntable cleaning device, the turntable cleaning device being disposed outside the spraying room; the rotary table cleaning device comprises a water supply mechanism, a spray pipe, a driving part and a spray head arranged on the spray pipe; the water outlet end of the water supply mechanism is communicated with the spray pipe, and the driving part is configured to drive the spray pipe to swing so that the spray head can stay at a first position and a second position which are respectively positioned above the rotary table and below the rotary table.

9. The integrated glaze spraying workstation according to any one of claims 1 to 6, wherein the integrated glaze spraying workstation further comprises a pre-glazing room, the pre-glazing room and the spraying room are arranged at two opposite sides of the carrying robot, a work table for placing the green body is arranged in the pre-glazing room, and the pre-glazing room is used for performing pipeline glazing and/or water city glazing on the green body.

10. The integrated glaze spraying workstation of claim 9, further comprising a second shower dustfall cabinet provided with a second air inlet and a second suction inlet, the second air inlet communicating with the pre-glazing booth.

11. Glaze spraying plant, characterized in that it comprises a blanking conveyor line and at least one integrated glaze spraying station according to any one of claims 1 to 10, the handling robot of each of said integrated glaze spraying stations being able to handle the blanks of the blanking units to said blanking conveyor line.

12. The glaze spraying plant as claimed in claim 11, wherein there are at least two of the integrated glaze spraying stations, and the integrated glaze spraying stations are disposed on two opposite sides of the blanking conveying line.

13. The rotary table cleaning device is characterized by comprising a water supply mechanism, a spray pipe, a driving part and a spray head arranged on the spray pipe; the water supply mechanism's play water end with the shower intercommunication, drive part is configured to the drive the shower swing so that the shower nozzle can stop in primary importance and second place, primary importance with the second place is located revolving stage top and revolving stage below respectively, the revolving stage includes the bar of a plurality of intervals settings, the shower nozzle is in when primary importance, the shower nozzle can spray the bar of revolving stage.

Images