A kind of brewed spirit is used the solid accumulation incubator
Technical field
The present invention relates to a kind of trick layer culture case, particularly a kind of brewed spirit is used the solid accumulation incubator, belongs to the brewed spirit technical field.
Background technology
Distilled spirit with sesame flavour is one of two big aromatic white spirits of autonomous innovation after the founding of the state, from the sixties in 20th century, by Shandong Jingzhi Winery development and propose sesame-flavor so far, the history in existing more than 40 year.The key of brewageing high-quality distilled spirit with sesame flavour is " four high one is long ", promptly high nitrogen batching, high temperature accumulation, thermophilic fermentation, high-temperature stream wine, the permanent storage.But the level of automation that present distilled spirit with sesame flavour is brewageed is lower, mainly is to rely on manual work to accomplish, and it is big to exist labour intensity, and the wretched insufficiency that production efficiency is low is difficult to satisfy urgent needs modernized, large-scale production.In addition, manually-operated difference between individuals is bigger, is difficult to realize unified, control exactly, causes the quality of liquor unstable easily.
Summary of the invention
The objective of the invention is to; Overcome the problem that exists in the prior art; Provide a kind of brewed spirit to use the solid accumulation incubator, make high temperature accumulation, the zymotechnique of distilled spirit with sesame flavour realize robotization, it is deficient to solve brewed spirit industry manpower; Labor cost is high, and processing parameter is difficult to the accurately problem of control.
For solving above technical problem; A kind of brewed spirit provided by the present invention is used the solid accumulation incubator; Comprise casing, said casing is rectangular parallelepiped and extends to discharge end from feed end, and the bottom of said casing is provided with the web plate transfer mechanism; Said web plate transfer mechanism comprises the preceding sprocket shaft that is positioned at feed end, the back sprocket shaft that is positioned at discharge end and lays the web plate of material; Sprocket shaft is connected through chain gear with the back sprocket shaft before said, and the left and right sides of each said web plate is separately fixed on the corresponding chain and the front and back web plate overlaps successively, and an end of said back sprocket shaft is connected with conveying motor and the speed reduction that drives the web plate running; The top center of said feed end is provided with opening for feed; The web plate of said opening for feed below is provided with material along the equally distributed feeding distribution mechanism of web plate fabric width direction; The rear of said feeding distribution mechanism is provided with the last plane that makes material and keeps smooth flat material mechanism; Said casing is provided with fermentation stage spaced apart from each other and cooling section successively along the material working direction, and said fermentation stage is provided with heating system and the humidification system that material is carried out warming and humidifying, and the discharge end of said casing is provided with the discharging automatically-controlled door.
With respect to prior art, the present invention has obtained following beneficial effect: material falls on the intravital web plate of case from opening for feed, and web plate carries material and advanced to discharge end by feed end lentamente under the driving of carrying motor and speed reduction; Meanwhile; Under the effect of feeding distribution mechanism, the material that will be positioned at the middle part is carried to the fabric width direction of web plate, and material arrives the flat mechanism place of expecting subsequently; Expect under mechanism's effect flat; The last plane of material keeps smooth, makes that crossing the material of putting down material mechanism keeps identical ulking thickness on web plate, and is consistent with the effect that guarantees fermentation; Can carry out warming and humidifying to material at fermentation stage, get into the cooling section cooling after fermentation is accomplished, cooled material is discharged from the discharging automatically-controlled door; Whole charging, sub-material, flatly expect, pile up, ferment, cool off and go out material process and all in this trick layer culture case, accomplish, greatly reduce workman's manipulation strength, improved production efficiency, be easy to realize modernized, large-scale production; Simultaneously, be beneficial to the processing parameter of control fermentation, keep the consistence of aroma.
As preferred version of the present invention; Said feeding distribution mechanism comprises the sub-material main shaft and is connected the sub-material drive-motor and the retarding mechanism thereof of sub-material main shaft one end; The parallel axes of said sub-material main shaft is in the fabric width direction of said web plate; Be wound with screw-blade on the said sub-material main shaft, said screw-blade be divided into be symmetrical set and helical pitch is identical, rotation direction is opposite two sections, the handing-over position of two screw-blades is positioned under the said opening for feed; When the sub-material main axis rotation, two sections screw-blades are carried at the both sides to the web plate width material from the middle part.The material that falls from opening for feed drops on the joint portion of two sections screw-blades, along with the lasting rotation of two screw-blades, material by from the middle part both sides to the web plate width carry, the rotating speed of adjustment screw-blade can be adjusted the transfer rate to web plate fabric width direction.
As preferred version of the present invention; Said flat material mechanism comprises flat material rocking arm, the rotating shaft of flat material and flat material scraper plate; The lower end width of said flat material scraper plate and the fabric width of said web plate are suitable; The both sides, upper end of said flat material scraper plate are fixedly connected with said flat material rotating shaft respectively, and the axis of two said flat material rotating shafts is positioned on the straight line and is parallel to the plane of expecting scraper plate, and the termination, the outside of two said flat material rotating shafts is fixedly connected with the lower end of said flat material rocking arm respectively; The upper end of said flat material rocking arm interconnects through union lever, and the middle part of said union lever is hinged with flat material scraper plate drive unit.When material during through flat material mechanism, the lower edge of flat material scraper plate was scraped from the material top, can make that the plane keeps smooth on the material; When needing the adjustment bed thickness, start flat material scraper plate drive unit, promote flat material rocking arm and rotate around the rotating shaft of flat material, flat material scraper plate is swung thereupon, and the lower edge and the distance between the web plate of flat material scraper plate obtain adjustment, and the thickness of the bed of material changes thereupon.
As preferred version of the present invention; Said heating system comprises steam heater and heating blower; Said steam heater is installed in the top of fermentation stage casing and extends along the web plate working direction, and said heating blower is installed in the outside of casing, and the aspiration channel inlet of said heating blower is connected the top of fermentation stage casing; The air outlet tube outlet of said heating blower is connected the below of fermentation stage web plate, and the top of said fermentation stage casing is provided with able to turn on or off benefit wind automatically-controlled door.In steam heater, feed pyritous steam to carrying out indirect heating in the casing, hot blast is inhaled into aspiration channel, is delivered to the below of fermentation stage web plate by heating blower; Hot blast passes material bed from bottom to top; Material is heated, take away the moisture of material, the warm air that arrives the casing top is heated by steam heater once more; Sucked the aspiration channel of heating blower then once more, heating circulates; Open benefit wind automatically-controlled door and can regulate the intravital resh air requirement of entering case, the portion of hot wet air of also can draining.
As preferred version of the present invention, said fermentation stage is provided with three Room along the web plate working direction, and every chamber is separately installed with said steam heater and said heating blower.Material can fully be fermented through three proving rooms.
As preferred version of the present invention; Said humidification system comprises pneumatic line, water lines and a plurality of atomizing nozzle; Pressurized air through after purifying inserts said atomizing nozzle through said pneumatic line; Purifying waste water also gets into said atomizing nozzle through said water lines, and said atomizing nozzle is evenly arranged in the top of said fermentation stage web plate.When material need keep the skin wet, can open atomizing nozzle, material is carried out even humidification.
As preferred version of the present invention, the casing of said cooling section is equipped with cooling blower outward, the blast inlet of said cooling blower and atmosphere, and the air outlet of said cooling blower communicates with the below of cooling section web plate.Open cooling blower, natural wind is sent to the web plate below, passes material bedly equably, can force cooling to material, reduces material temperature rapidly.
As preferred version of the present invention; Web plate top between said cooling section end and the said discharging automatically-controlled door is provided with discharging and breaks up mechanism; Said discharging is broken up mechanism and is comprised that discharging breaks up main shaft; The fabric width direction of the parallel axes of main shaft in web plate broken up in said discharging, and the periphery that main shaft is broken up in said discharging is evenly distributed with discharging and breaks up rake teeth, and the end that main shaft is broken up in said discharging is broken up drive unit with discharging and is connected.Start discharging and break up drive unit, main axis rotation is broken up in discharging, is distributed in discharging and breaks up discharging on the main shaft and break up rake teeth material is impacted, and can make loose again the opening of material of knot arch.
As preferred version of the present invention; Said discharging automatically-controlled door rear is provided with hopper; In the said hopper discharge is installed and breaks up mechanism, said discharge is broken up mechanism and is comprised that discharge breaks up main shaft, and said discharge is broken up the fabric width direction of the parallel axes of main shaft in web plate; The periphery that said discharge is broken up main shaft is evenly distributed with discharge and breaks up rake teeth, and the end that said discharge is broken up main shaft is broken up drive unit with discharge and is connected.Discharge is broken up mechanism and can be carried out secondary to material and impact, and makes material thoroughly loose.
As preferred version of the present invention, said web plate is connected through pin and nut assembling with chain, and the overall cross-sectional shape of each web plate is inverted U-shaped, and wherein a side is provided with the flanging perpendicular to the U-shaped sidewall, and said flanging is inserted in the below of the straight wall of adjacent web plate U-shaped.Such structure can be avoided bleed web plate below of material.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation, accompanying drawing only provides reference and explanation usefulness, and is non-in order to restriction the present invention.
Fig. 1 is the stereographic map of brewed spirit of the present invention with the solid accumulation incubator.
Fig. 2 removes the stereographic map behind the case for brewed spirit of the present invention with the solid accumulation incubator.
Fig. 3 is the front view of brewed spirit of the present invention with web plate transfer mechanism in the solid accumulation incubator.
Fig. 4 is along the sectional view of E-E among Fig. 3.
Fig. 5 is the enlarged view at F position among Fig. 4.
Fig. 6 is the front view of brewed spirit of the present invention with feeding distribution mechanism in the solid accumulation incubator.
Fig. 7 is the stereographic map of brewed spirit of the present invention with flat material mechanism in the solid accumulation incubator.
Fig. 8 is the front view of brewed spirit of the present invention with heating system in the solid accumulation incubator.
Fig. 9 is the vertical view of Fig. 8.
Figure 10 is the synoptic diagram of brewed spirit of the present invention with solid accumulation incubator circulation wind path.
Figure 11 is the synoptic diagram of brewed spirit of the present invention with humidification system in the solid accumulation incubator.
Figure 12 breaks up the stereographic map of mechanism for brewed spirit of the present invention with discharging in the solid accumulation incubator.
Among the figure: 1. casing; 101. opening for feed; 102. mend the wind automatically-controlled door; 102a. mend wind automatically-controlled door motor; 102b. mend wind automatically-controlled door main shaft; 103. discharging automatically-controlled door; 103a. discharging automatically-controlled door motor; 103b. the discharging automatically-controlled door is opened arm; 2. feeding distribution mechanism; 201. sub-material drive-motor; 202. sub-material main shaft; 203. screw-blade; 3. put down material mechanism; 301. flat material scraper plate; 302. flat material rotating shaft; 303. flat material rocking arm; 304. union lever; 305. flat material electric pushrod; 4. web plate transfer mechanism; 401. carry motor and speed reduction; 402. back sprocket shaft; 403. preceding sprocket shaft; 404. web plate; 5. heating system; 501. steam distributor; 502. steam-pipe; 503. steam heater; 504. stopping valve; 505. tensimeter; 506.Y type filter; 507. reducing valve; 508. pneumatic ball valve; 509. drain valve; 510. heating blower; 510a. aspiration channel; 6. mechanism is broken up in discharging, and drive unit is broken up in 601. dischargings; 602. main shaft is broken up in discharging; 603. rake teeth is broken up in discharging; 7. cooling blower; 8. discharge is broken up mechanism; 9. humidification system; 901. pneumatic line; 902. water lines; 903. atomizing nozzle.
Embodiment
Like Fig. 1 and shown in Figure 2; Brewed spirit of the present invention is used the solid accumulation incubator, and casing 1 is rectangular parallelepiped and extends to discharge end from feed end, and being divided into A, B, C, four districts of D, A, B, C along web plate working direction casing is fermentation stage; D is a cooling section, and the end of cooling section is a discharge end.Between each fermentation stage and cooling section is material bed is spaced from each other with the upper part.
The bottom of casing is provided with web plate transfer mechanism 4; Web plate transfer mechanism 4 comprises the preceding sprocket shaft 403 that is positioned at feed end, the back sprocket shaft 402 that is positioned at discharge end and lays the web plate 404 of material; Before sprocket shaft 403 and back sprocket shaft 402 be connected through chain gear; The left and right sides of each web plate is separately fixed on the corresponding chain and the front and back web plate overlaps successively, and an end of back sprocket shaft is connected with conveying motor and the speed reduction 401 that drives the web plate running.
Like Fig. 3, Fig. 4 and shown in Figure 5; Web plate is connected through pin and nut assembling with chain, and the overall cross-sectional shape of each web plate is inverted U-shaped, and wherein a side is provided with the flanging perpendicular to the U-shaped sidewall; Flanging is inserted in the below of the straight wall of adjacent web plate U-shaped, can avoid bleed web plate below of material like this.
The top center of feed end is provided with opening for feed 101; The web plate of opening for feed 101 belows is provided with material along the equally distributed feeding distribution mechanism 2 of web plate fabric width direction; The rear of feeding distribution mechanism 2 is provided with the last plane that makes material and keeps smooth flat material mechanism 3; Fermentation stage A, B, C district are provided with heating system 5 and the humidification system 9 that material is carried out warming and humidifying respectively, and the discharge end of casing is provided with discharging automatically-controlled door 103.The upper edge of discharging automatically-controlled door 103 is hinged on the casing through hinge, and the middle part, outer face of discharging automatically-controlled door 103 is provided with hanger, is hinged with the discharging automatically-controlled door on the hanger and opens arm 103b, and the discharging automatically-controlled door is opened arm 103b and driven by discharging automatically-controlled door motor 103a.
As shown in Figure 6; Feeding distribution mechanism 2 comprises the sub-material main shaft and is connected the sub-material drive-motor 201 and the retarding mechanism thereof of sub-material main shaft 202 1 ends that the parallel axes of sub-material main shaft is wound with screw-blade 203 in the fabric width direction of web plate on the sub-material main shaft; Screw-blade be divided into be symmetrical set and helical pitch is identical, rotation direction is opposite two sections; The handing-over position of two screw-blades is positioned under the opening for feed, and when the sub-material main axis rotation, two sections screw-blades are carried at the both sides to the web plate width material from the middle part.
As shown in Figure 7; Putting down material mechanism 3 comprises flat material rocking arm 303, puts down and expect rotating shaft 302 and flat material scraper plate 301; The lower end width of flat material scraper plate 301 and the fabric width of web plate are suitable, and the both sides, upper end of flat material scraper plate 301 are fixedly connected with the rotating shaft 302 of flat material respectively, and the axis of two flat material rotating shafts is positioned on the straight line and is parallel to the plane of expecting scraper plate; The termination, the outside of two flat material rotating shafts is fixedly connected with the lower end of flat material rocking arm 303 respectively; The upper end of flat material rocking arm 303 interconnects through union lever 304, and the middle part of union lever 304 is hinged with flat material electric pushrod 305, and flat material electric pushrod 305 also can be substituted by other flat material scraper plate drive unit.
Like Fig. 2, Fig. 8, Fig. 9 and shown in Figure 10; Heating system 5 comprises steam heater 503 and heating blower 510; Steam heater 503 is installed in the top of fermentation stage casing and extends along the web plate working direction; Steam gets into steam-pipe 502 from steam distributor 501, is provided with stopping valve 504, tensimeter 505, y-type filter 506 and reducing valve 507 on the steam-pipe 502 successively, and steam gets into each steam heater 503 through valving then; Valving comprises pneumatic ball valve 508 and bypass cutoff valve, regulates the quantity of steam that gets into corresponding steam heater 503 through the aperture of regulating pneumatic ball valve 508.Y-type filter 506 and drain valve group are installed on the drain water piping of steam heater 503 successively, and the drain valve group comprises drain valve 509 and bypass cutoff valve.
Heating blower 510 is installed in the outside of casing; The aspiration channel 510a inlet of heating blower 510 is connected the top of fermentation stage casing; The air outlet tube outlet of heating blower is connected the below of fermentation stage web plate, and the top of fermentation stage casing is provided with able to turn on or off benefit wind automatically-controlled door 102.When wind automatically-controlled door 102 apertures are mended in adjustment; Start and mend wind automatically-controlled door motor 102a; Mend wind automatically-controlled door motor 102a driving and mend wind automatically-controlled door main shaft 102b rotation, be installed in the sprocket wheel of mending on the wind automatically-controlled door main shaft 102b and drive chain movement, thereby open or turn down benefit wind automatically-controlled door 102.
Shown in figure 11; Humidification system 9 comprises pneumatic line 901, water lines 902 and a plurality of atomizing nozzle 903; Pressurized air through after purifying inserts atomizing nozzle 903 through pneumatic line; Purifying waste water also gets into atomizing nozzle through water lines, and atomizing nozzle is evenly arranged in the top of fermentation stage web plate.
Like Fig. 1, shown in Figure 2, the casing of cooling section is equipped with cooling blower 7 outward, the blast inlet of cooling blower 7 and atmosphere, and the air outlet of cooling blower communicates with the below of cooling section web plate.
Like Fig. 2 and shown in Figure 12; Web plate top between cooling section end and the discharging automatically-controlled door is provided with discharging and breaks up mechanism 6; Discharging is broken up mechanism 6 and is comprised that discharging breaks up main shaft 602; The fabric width direction of the parallel axes of main shaft 602 in web plate broken up in discharging, and the periphery that main shaft 602 is broken up in discharging is evenly distributed with discharging and breaks up rake teeth 603, and the end that main shaft is broken up in discharging is broken up drive unit 601 with discharging and is connected.
As shown in Figure 2; Discharging automatically-controlled door rear is provided with hopper; Discharge is installed in the hopper breaks up mechanism 8, discharge is broken up mechanism 8 and is comprised that discharge breaks up main shaft, and discharge is broken up the fabric width direction of the parallel axes of main shaft in web plate; The periphery that discharge is broken up main shaft is evenly distributed with discharge and breaks up rake teeth, and the end that discharge is broken up main shaft is broken up drive unit with discharge and is connected.
In the work; Material drops on the joint portion of 2 two sections screw-blades of feeding distribution mechanism from opening for feed 101, along with the lasting rotation of two screw-blades, material by from the middle part both sides to the web plate width carry; The rotating speed of adjustment screw-blade can be adjusted the transfer rate to web plate fabric width direction.Meanwhile, web plate carries material and is advanced to discharge end by feed end lentamente under the driving of carrying motor and speed reduction 401; When material during through flat material mechanism 3, the lower edge of flat material scraper plate 301 was scraped from the material top, can make that the plane keeps smooth on the material, and the material of promptly crossing flat material mechanism keeps identical ulking thickness on web plate, to guarantee the effect unanimity of fermentation; When needing the adjustment bed thickness, start flat material electric pushrod 305, promote flat material rocking arm 303 and rotate around flat material rotating shaft 302, flat material scraper plate 301 is swung thereupon, and the lower edge and the distance between the web plate of flat material scraper plate 301 obtain adjustment, and the thickness of the bed of material changes thereupon.
Can heat material at fermentation stage, steam gets into steam-pipe 502 from steam distributor 501, and steam gets into each steam heater 503 through valving then, through the steam flow of pneumatic ball valve 508 steam regulation well heaters 503.503 pairs of intravital air of case of steam heater carry out indirect heating, become water of condensation after the steam heat release, discharge through the drain valve on the drain water piping 509.Hot blast is inhaled into aspiration channel 510a; Deliver to the below of fermentation stage web plate by the air outlet tube of heating blower 510, hot blast passes material bed from bottom to top, and material is heated; Take away the moisture of material; The warm air that arrives the casing top is sucked the aspiration channel of heating blower then once more once more by the steam heater heating, and heating circulates; Open benefit wind automatically-controlled door and can regulate the intravital resh air requirement of entering case, the portion of hot wet air of also can draining.When material need keep the skin wet, can open atomizing nozzle, material is carried out even humidification.Can be controlled under different temperature, the humidity in fermentation stage A, B, C district.
Fully after the fermentation, open cooling blower 7 before the discharging, material progresses into the cooling section cooling, and natural wind is sent to the web plate below, passes material bedly equably, can force cooling to material, reduces material temperature rapidly.Cooled material is broken up mechanism 6 through discharging, and main shaft 602 rotations are broken up in discharging, is distributed in discharging and breaks up discharging on the main shaft and break up 603 pairs of materials of rake teeth and impact; Make loose again the opening of material of knot arch, start discharging automatically-controlled door motor 103a then, discharging automatically-controlled door motor 103a upwards mentions the discharging automatically-controlled door and opens arm 103b; The discharging automatically-controlled door is opened the lower end of arm 103b and is drawn the ear seat on the discharging automatically-controlled door 103; Be opened thereby discharging automatically-controlled door 103 is rotated around upper hinge, material is discharged from discharging automatically-controlled door 103, in hopper; Material is broken up mechanism's 8 secondaries by discharge and is impacted, thereby thoroughly loose.
A, B, the C district is provided with material bed temperature transmitter, and the control temperature of charge changes; The feed end in A district is provided with level gage, when material is higher than the level gage desired level, can produces semaphore request automatically and stop blanking; A, B two districts also are provided with humidity transmitter and oxygen detection device, realize cultivating the real-time grasp and the control of temperature, humidity data and the oxygen content of air in the casing.
The above is merely the present invention's preferable possible embodiments, and is non-so limit to scope of patent protection of the present invention.Except that the foregoing description, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of requirement of the present invention.