CN105462813A - Combined mechanical ventilation fermenting and drying dual-purpose tank - Google Patents

Combined mechanical ventilation fermenting and drying dual-purpose tank Download PDF

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Publication number
CN105462813A
CN105462813A CN201610001466.2A CN201610001466A CN105462813A CN 105462813 A CN105462813 A CN 105462813A CN 201610001466 A CN201610001466 A CN 201610001466A CN 105462813 A CN105462813 A CN 105462813A
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China
Prior art keywords
steam
fermentation
drying
pond
ventilation
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Pending
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CN201610001466.2A
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Chinese (zh)
Inventor
杜鑫
郭启鹏
兰洋
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GUIZHOU PROVINCIAL LIGHT INDUSTRY SCIENTIFIC RESEARCH INSTITUTE
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GUIZHOU PROVINCIAL LIGHT INDUSTRY SCIENTIFIC RESEARCH INSTITUTE
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Priority to CN201610001466.2A priority Critical patent/CN105462813A/en
Publication of CN105462813A publication Critical patent/CN105462813A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/20Heat exchange systems, e.g. heat jackets or outer envelopes the heat transfer medium being a gas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/14Drying

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Zoology (AREA)
  • Health & Medical Sciences (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Wood Science & Technology (AREA)
  • Biotechnology (AREA)
  • Microbiology (AREA)
  • Sustainable Development (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a combined mechanical ventilation fermenting and drying dual-purpose tank. The combined mechanical ventilation fermenting and drying dual-purpose tank comprises a bearing mechanical ventilation device, a temperature regulation automatic control device and an indoor-temperature heating device which are installed in a fermenting and drying chamber. The bearing mechanical ventilation device comprises a ventilation tank and an electric fan, the ventilation tank is formed by two long-side biconvex plates, two wide-side biconvex plates and the like in a combined and spliced mode and is supplied with air through the electric fan. An intelligent temperature regulation instrument in a distribution box of the temperature regulation automatic control device is connected with the electric fan and an electromagnetic steam regulation valve. The indoor-temperature heating device is composed of a central heating introduction air inlet pipe through the electromagnetic steam regulation valve, steam pipelines, steam stop valves, steam heat radiation fins and steam trap valves. The combined mechanical ventilation fermenting and drying dual-purpose tank is simple in structure, reasonable in design, capable of achieving two proposes and saving labor and time, convenient to operate, high in production efficiency, and capable of well achieving the purposes of fermenting and drying yeast materials and bringing great advantages to product transport and the price.

Description

A kind of combined mechanical ventilating fermentation drying dual-purpose pond
Technical field
The present invention relates to crop by-product processing technology field, specifically a kind of combined mechanical ventilating fermentation, drying dual-purpose pond.
Background technology
At present, existing agricultural product drying equipment is various forms of dryer and baking room, and drying machine structure is complicated, and cost is high, and use cost is high; And baking room temperature controls inaccurate, be also not easy to management, therefore the use range of these two kinds of equipment is all limited.At present, traditional koji obtains crude zyme preparation with aerobic bacteria fermentation, be still the simple device manual operationss such as heavy curtain, bamboo plaque and treucher in some places of China, although this koji mode is simple, its production technique falls behind, and not only production efficiency is low, labour intensity is too large, control difficulty also comparatively large, and productive rate is also low, seriously hinders the improvement of brewageing koji.
Summary of the invention
The object of the present invention is to provide a kind of combined mechanical ventilating fermentation drying dual-purpose pond, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of combined mechanical ventilating fermentation drying dual-purpose pond, comprises the bearing material mechanical ventilator, temperature adjustment self-con-tained unit and the room temperature heating unit that are arranged on fermentating drying indoor,
Described bearing material mechanical ventilator comprises ventilation pond and electric fan, described ventilation pond is by two long limit biconvex templates, two broadside concave-concave template combinations piece together and form, ventilation pond is arranged on the ground level in the middle of the indoor bottom of fermentating drying, electric fan is connected to the side wall lower ends in ventilation pond by pipeline, electric fan is connected to fermentation by air guide duct, above the sidewall of drying shed, the air guide duct be connected with electric fan is provided with blast and controls butterfly valve, volume control damper, bottom in ventilation pond is provided with the air deflector of inclination, ventilation pond and fermentating drying indoor are provided with the gangway of suitable interval,
Described temperature regulates self-con-tained unit to comprise switch box, and the intelligent temperature adjusting apparatus in switch box is connected with electric fan, electromagnetism steam regulating valve respectively; Switch box connects conducting thermometer A, conducting thermometer B respectively by wire, conducting thermometer A(14) probe suspension above fermentation, ventilation pond in drying shed, conducting thermometer B(13) probe insert in the central position of ventilation pond song material;
Described room temperature heating unit comprises heating and introduces inlet pipe and steam-pipe, heating is introduced inlet pipe and is connected many steam-pipes respectively by electromagnetism steam regulating valve, described steam-pipe is separately positioned on the inside circumference sidewall of fermentating drying room, steam-pipe is also mounted alternately with steam stop and steam radiator element successively, steam-pipe is also connected with steam trap by steam stop.
As the further scheme of the present invention: inside, described ventilation pond is provided with material load bearing cross beam by coupling bar, horizontal vertical on material load bearing cross beam is provided with material load-bearing collar tie beam, the operator that long bamboo cane forms is provided with between material load bearing cross beam and material load-bearing collar tie beam, material load-bearing collar tie beam is equipped with air filtration cotton pad, air filtration cotton pad takes up fermentation, dry bent material (9), the area of air filtration cotton pad is equal with the floorage in ventilation pond.
As the further scheme of the present invention: described air deflector surface slope is 6 ~ 8 DEG C, described air deflector is pieced together by glass magnesium profile material and forms.
As the present invention's further scheme: be provided with skylight in the middle of the top of described fermentating drying room, the sidewall of fermentation, drying shed (16) is separately installed with 4 symmetrical manual ventilators (24) and a ventilator linked with electric fan (28), ferments, another sidewall of drying shed (16) is provided with work inlet/outlet (31).
Compared with prior art, the invention has the beneficial effects as follows: the present invention can within the scope of room temperature to 50 DEG C arbitrarily design temperature intelligent automatic control, temperature guides, start by set date power ventilation fermentation or dry; Start by set date, pass valve electricity steam valve control room temperature; Carry out fermenting or dry operating temperature regulation range wide (room temperature ~ 55 DEG C); Temperature precise control (± 1 DEG C), can ensure fermentation, dry quality product; Aerobic bacteria fermentation culture can be widely used in, as various koji is produced.
Make bent material can need the temperature of setting arbitrarily mechanical timer ventilating fermentation or oven dry when intelligent automatic control by fermentation or dry by the present invention; The good problem such as fermentation, oven dry solving bent material, and being designed by the built-up type selection of product, is made Product transport, price obtains great advantage.
Accompanying drawing explanation
Fig. 1 is the vertical section structure figure in combined mechanical ventilating fermentation, drying dual-purpose pond.
Fig. 2 is the orthographic plan in combined mechanical ventilating fermentation, drying dual-purpose pond.
In figure: 1-broadside concave-concave template; 2-air deflector; Jigsaw seam at the bottom of pond, 3-inclined-plane; Bearing beam at the bottom of pond, 4-inclined-plane; 5-material load bearing cross beam; The operator of the long bamboo cane composition of 6-; 7-material load-bearing collar tie beam; 8-air filtration cotton pad; 9-dries material; 10-air devider; 11-electric fan; 12-long limit convex plate; 13-conducting thermometer A; 14-conducting thermometer B; 15-skylight; 16-fermentating drying room; 17-recirculating air; 18-broadside concave-concave template; 19-switch box; 20-air guide duct; 21-blast controls butterfly valve; 22-steam trap; 23-steam stop; Manual gas fan * 4 of 24-; 25-steam radiator element; 26-steam-pipe; 27-electromagnetism steam regulating valve; The automatically controlled ventilator of 28-; Inlet pipe is introduced in 29-heating; 30-volume control damper; 31-door; 32-gangway; 33-coupling bar.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 ~ 2, in the embodiment of the present invention, a kind of combined mechanical ventilating fermentation, drying dual-purpose pond, comprise the bearing material mechanical ventilator be arranged in fermentating drying room 16, temperature regulates self-con-tained unit and room temperature heating unit, skylight 15 is provided with in the middle of the top of fermentating drying room 16, the sidewall of fermentation, drying shed (16) is separately installed with 4 symmetrical manual ventilators (24) and a ventilator linked with electric fan (28), ferments, another sidewall of drying shed (16) is provided with work inlet/outlet (31).
Bearing material mechanical ventilator comprises ventilation pond and electric fan 11, two long limit biconvex templates 12, broadside matrix plate 1 and broadside concave-concave template 18 combination that ventilation pond is processed by vent glass magnesium plate pieces together and forms, effect is temperature adjustment, hydrofuge, the wide 160 ~ 210cm in ventilation pond, and it is changeable that length looks industrial scale, for the 500kg wheat bran song material that ferments at every turn, the long 586cm in ventilation pond, wide 200cm, gangway 90cm, thick 25 ~ the 30cm of culture material, coordinates in three-phase 3 kilowatts and presses electric fan 11.Ventilation pond is arranged on the ground level in fermentating drying room 16 in the middle of bottom, electric fan 11 is connected to the side wall lower ends in ventilation pond by pipeline, electric fan 11 is connected to fermentation by air guide duct 20, above the sidewall of drying shed 16, the air guide duct 20 be connected with electric fan 11 is provided with blast and controls butterfly valve 21, volume control damper 30, bottom in ventilation pond is provided with the bearing beam 4 of inclination, the below of bearing beam 4 is provided with the air deflector 2 of inclination, air deflector 2 surface slope is 6 ~ 8 DEG C, air deflector 2 is pieced together by glass magnesium profile material and forms, its size is 307.3cm × 160cm, guide duct 2 is equipped with the volume control damper that fresh wind enters, the gangway 32 of suitable interval is provided with in ventilation pond and fermentation, drying shed 16.
Temperature regulates self-con-tained unit to comprise switch box 19, and the intelligent temperature adjusting apparatus in switch box 19 is connected with electric fan 11, electromagnetism steam regulating valve 27 respectively; Switch box 19 connects conducting thermometer A13, conducting thermometer B14 respectively by wire, conducting thermometer A(14) probe suspension above fermentation, ventilation pond in drying shed, conducting thermometer B(13) probe insert in the central position of ventilation pond song material; For two temperature change and the control of perception material room temperature, product temperature.
One, bent item Wen Zhitong regulate self-con-tained unit to be made up of AC power, temperature intelligent adjusting apparatus, product temperature temperature-sensing probe, electric fan, effect is starting fan when regulating capping temperature, close blower fan during lower limit temperature, ensure the material fermentation of aerobic bacteria song or dry the accurate of product Wen Wendu.
Two, the logical self-con-tained unit that regulates of bent material room temperature intelligence is made up of AC power, temperature intelligent adjusting apparatus, room temperature temperature-sensing probe, electromagnetism steam regulating valve, and effect closes electromagnetism steam regulating valve when regulating capping temperature; Electromagnetism steam regulating valve during lower limit temperature, ensure that the material fermentation of aerobic bacteria song or dries the accurate of room temp.
Room temperature heating unit comprises heating and introduces inlet pipe 29 and steam-pipe 26, heating is introduced inlet pipe 29 and is connected many steam-pipes 26 respectively by electromagnetism steam regulating valve 27, described steam-pipe 26 is separately positioned on the inside circumference sidewall of fermentation, drying shed 16, steam-pipe 26 is also mounted alternately with steam stop 23 and steam radiator element 25 successively, steam-pipe 26 is also connected with steam trap 22 by steam stop 23.
One, the connection of each steam radiator element 25, steam stop 23, steam trap 22 is in parallel connection, and manual control steam stop 23 can make steam radiator element 25, steam trap 22 works alone.
They are two years old, when song material in ventilation pond is in fermentation state or oven-dried condition, controllable steam trap 22 surge chamber humidity, according to weather temperature, controllable steam stop 23 determines that enabling how much steam radiator element 25 mates intelligent temperature adjusting apparatus, thus, the error that room temperature deviation causes too is greatly avoided.
Inside, ventilation pond is provided with 3 ~ 6 equal material load bearing cross beams 5 wide with pond, horizontal vertical on material load bearing cross beam 5 is provided with material load-bearing collar tie beam 7, material load-bearing collar tie beam 7 is arranged on the waist 36cm in ventilation pond by stainless angle steel, the operator 6 be made up of long bamboo cane is provided with between material load bearing cross beam 5 and material load-bearing collar tie beam 7, material load-bearing collar tie beam 7 is equipped with the pond that ventilates as broad as long air filtration cotton pad 8, air filtration cotton pad 8 takes up fermentation, dry bent material 9, the area of air filtration cotton pad 8 is equal with the floorage in ventilation pond.
Within the scope of room temperature to 50 DEG C arbitrarily design temperature intelligent automatic control, temperature guides, start by set date power ventilation fermentation or dry; Start by set date, pass valve electricity steam valve control room temperature, carry out fermenting or dry operating temperature regulation range wide (room temperature ~ 55 DEG C); Temperature precise control (± 1 DEG C), can ensure fermentation, dry quality product; Aerobic bacteria fermentation can be widely used in or dry, as various koji is produced.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.

Claims (4)

1. combined mechanical ventilating fermentation, a drying dual-purpose pond, comprises the bearing material mechanical ventilator be arranged in fermentation, drying shed (16), temperature regulates self-con-tained unit and room temperature heating unit, it is characterized in that,
Described bearing material mechanical ventilator comprises ventilation pond and electric fan (11), described ventilation pond is by long limit biconvex template (12), broadside matrix plate (1) and broadside matrix plate (18) combination piece together and form, ventilation pond is arranged on fermentation, on ground level in the middle of the interior bottom of drying shed (16), electric fan (11) is connected to the side wall lower ends in ventilation pond by pipeline, electric fan (11) is connected to above the sidewall of fermentating drying room (16) by air guide duct (20), the air guide duct (20) be connected with electric fan (11) is provided with blast and controls butterfly valve (21), volume control damper (30), bottom in ventilation pond is provided with the air deflector (2) of inclination, ventilation pond and fermentation, the gangway (32) of suitable interval is provided with in drying shed (16),
Described temperature regulates self-con-tained unit to comprise switch box (19), and the intelligent temperature adjusting apparatus in switch box (19) is connected with electric fan (11), electromagnetism steam regulating valve (27) respectively; Switch box (19) connects conducting thermometer A(13 respectively by wire), conducting thermometer B(14), conducting thermometer A(14) probe suspension above fermentation, ventilation pond in drying shed, conducting thermometer B(13) probe insert in the central position of ventilation pond song material;
Described room temperature heating unit comprises heating and introduces inlet pipe (29) and steam-pipe (26), heating is introduced inlet pipe (29) and is connected many steam-pipes (26) respectively by electromagnetism steam regulating valve (27), described steam-pipe (26) is separately positioned on the inside circumference sidewall of fermentation, drying shed (16), steam-pipe (26) is also mounted alternately with successively steam stop (23) and steam radiator element (25), steam-pipe (26) is also connected with steam trap (22) by steam stop (23).
2. combined mechanical ventilating fermentation drying dual-purpose pond according to claim 1, it is characterized in that, inside, described ventilation pond is provided with material load bearing cross beam (5) by coupling bar, horizontal vertical on material load bearing cross beam (5) is provided with material load-bearing collar tie beam (7), the operator (6) that long bamboo cane forms is provided with between material load bearing cross beam (5) and material load-bearing collar tie beam (7), material load-bearing collar tie beam (7) is equipped with air filtration cotton pad (8), (8) take up fermentation to air filtration cotton pad, dry bent material (9), the area of air filtration cotton pad (8) is equal with the floorage in ventilation pond.
3. combined mechanical ventilating fermentation drying dual-purpose pond according to claim 1, is characterized in that, described air deflector (2) surface slope is 6 ~ 8 DEG C, and described air deflector (2) is pieced together by glass magnesium profile material and forms.
4. combined mechanical ventilating fermentation according to claim 1, drying dual-purpose pond, it is characterized in that, skylight (15) is provided with in the middle of the top of described fermentation, drying shed (16), the sidewall of fermentation, drying shed (16) is separately installed with 4 symmetrical manual ventilators (24) and a ventilator linked with electric fan (28), ferments, another sidewall of drying shed (16) is provided with work inlet/outlet (31).
CN201610001466.2A 2016-01-05 2016-01-05 Combined mechanical ventilation fermenting and drying dual-purpose tank Pending CN105462813A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108330066A (en) * 2018-04-11 2018-07-27 江苏辉强新能源科技有限公司 A kind of integrated intelligent temperature control steaming aerated koji making machine
CN114085746A (en) * 2021-11-11 2022-02-25 海南大学 Automatic fermentation system of trichoderma

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CN104531521A (en) * 2014-12-12 2015-04-22 福建农大科技开发总公司 Shallow dish type solid fermenting equipment
CN204824889U (en) * 2015-07-17 2015-12-02 四川蜀南远航生物科技有限公司 Water bath formula ventilation fermentation bed
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108330066A (en) * 2018-04-11 2018-07-27 江苏辉强新能源科技有限公司 A kind of integrated intelligent temperature control steaming aerated koji making machine
CN114085746A (en) * 2021-11-11 2022-02-25 海南大学 Automatic fermentation system of trichoderma

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Application publication date: 20160406