A kind of brewed spirit solid accumulation incubator
Technical field
The present invention relates to a kind of trick layer culture case, particularly a kind of brewed spirit solid accumulation incubator belongs to the brewed spirit technical field.
Background technology
Distilled spirit with sesame flavour is one of two big aromatic white spirits of autonomous innovation after the founding of the state, from the sixties in 20th century, by Shandong Jingzhi Winery development and propose sesame-flavor so far, the history in existing more than 40 year.The key of brewageing high-quality distilled spirit with sesame flavour is " four high one is long ", i.e. high nitrogen batching, high temperature accumulation, thermophilic fermentation, high-temperature stream wine, the permanent storage.But the level of automation that present distilled spirit with sesame flavour is brewageed is lower, mainly is to rely on manually to finish, and it is big to exist labour intensity, and the wretched insufficiency that production efficiency is low is difficult to satisfy urgent needs modernized, large-scale production.In addition, manually-operated individual difference is bigger, is difficult to realize unified, control exactly, causes the quality instability of liquor easily.
Summary of the invention
The objective of the invention is to, overcome problems of the prior art, a kind of brewed spirit solid accumulation incubator is provided, make high temperature accumulation, the zymotechnique of distilled spirit with sesame flavour realize automatization, solve brewed spirit industry manpower scarcity, labor cost height, processing parameter are difficult to the accurately problem of control.
For solving above technical problem, a kind of brewed spirit solid accumulation incubator provided by the present invention, comprise casing, described casing is rectangular parallelepiped and extends to discharge end from feed end, the bottom of described casing is provided with the web plate transfer mechanism, described web plate transfer mechanism comprises the preceding sprocket shaft that is positioned at feed end, be positioned at the back sprocket shaft of discharge end and the web plate of laying material, sprocket shaft is connected by chain gear with the back sprocket shaft before described, the left and right sides of each described web plate is separately fixed on the corresponding chain and the front and back web plate overlaps successively, and an end of described back sprocket shaft is connected with conveying motor and the deceleration device that drives the web plate running; The top center of described feed end is provided with opening for feed, the web plate of described opening for feed below is provided with material along the equally distributed feeding distribution mechanism of web plate fabric width direction, the rear of described feeding distribution mechanism is provided with the last plane that makes material and keeps smooth flat material mechanism, described casing is provided with material bed with upper part fermentation stage spaced apart from each other and cooling section successively along the material working direction, described fermentation stage is provided with heating system and the humidification system that material is carried out warming and humidifying, and the discharge end of described casing is provided with the discharging automatically-controlled door.
With respect to prior art, the present invention has obtained following beneficial effect: on material fell into web plate in the casing from opening for feed, web plate carried material and is advanced to discharge end by feed end lentamente under the driving of carrying motor and deceleration device; Meanwhile, under the effect of feeding distribution mechanism, the material that will be positioned at the middle part is carried to the fabric width direction of web plate, material arrives the flat mechanism place of expecting subsequently, expect under mechanism's effect flat, the last plane of material keeps smooth, makes that crossing the material of putting down material mechanism keeps identical ulking thickness at web plate, to guarantee the effect unanimity of fermentation; Can carry out warming and humidifying to material at fermentation stage, enter the cooling section cooling after fermentation is finished, cooled material is discharged from the discharging automatically-controlled door; Whole charging, sub-material, flatly expect, pile up, ferment, cool off and go out material process and all in this trick layer culture case, finish, greatly reduce workman's manipulation strength, improved production efficiency, be easy to realize modernized, large-scale production; Simultaneously, be beneficial to the processing parameter of control fermentation, keep the consistence of aroma.
As preferred version of the present invention, described feeding distribution mechanism comprises the sub-material main shaft and is connected sub-material drive-motor and the retarding mechanism thereof of sub-material main shaft one end, the axis of described sub-material main shaft is parallel to the fabric width direction of described web plate, be wound with screw-blade on the described sub-material main shaft, described screw-blade be divided into be symmetrical arranged and helical pitch is identical, rotation direction is opposite two sections, the handing-over position of two screw-blades is positioned under the described opening for feed, when the sub-material main axis rotation, two sections screw-blades are carried at the both sides to the web plate width material from the middle part.The material that falls from opening for feed drops on the joint portion of two sections screw-blades, along with the lasting rotation of two screw-blades, material by from the middle part both sides to the web plate width carry, adjust the rotating speed of screw-blade, can adjust to the transfer rate of web plate fabric width direction.
As preferred version of the present invention, described flat material mechanism comprises flat material rocking arm, the rotating shaft of flat material and flat material scraper plate, the lower end width of described flat material scraper plate and the fabric width of described web plate are suitable, fixedly connected with described flat material rotating shaft respectively in the both sides, upper end of described flat material scraper plate, the axis of two described flat material rotating shafts is positioned on the straight line and is parallel to the plane of expecting scraper plate, fixedly connected with the lower end of described flat material rocking arm respectively in the termination, the outside of two described flat material rotating shafts, the upper end of described flat material rocking arm interconnects by union lever, and the middle part of described union lever is hinged with flat material scraper plate drive unit.When material during through flat material mechanism, the lower edge of flat material scraper plate was scraped from the material top, can make that the plane keeps smooth on the material; When needing to adjust bed thickness, start flat material scraper plate drive unit, promote flat material rocking arm and rotate around the rotating shaft of flat material, flat material scraper plate is swung thereupon, and the lower edge of flat material scraper plate and the distance between the web plate obtain adjusting, and the thickness of the bed of material changes thereupon.
As preferred version of the present invention, described heating system comprises steam heater and heating blower, described steam heater is installed in the top of fermentation stage casing and extends along the web plate working direction, described heating blower is installed in the outside of casing, the aspiration channel entrance of described heating blower is connected the top of fermentation stage casing, the air outlet tube outlet of described heating blower is connected the below of fermentation stage web plate, and the top of described fermentation stage casing is provided with able to turn on or off benefit wind automatically-controlled door.In steam heater, feed the steam of high temperature to carrying out indirect heating in the casing, hot blast is inhaled into aspiration channel, delivered to the below of fermentation stage web plate by heating blower, hot blast passes material bed from bottom to top, material is heated, take away the moisture of material, the warm air that arrives the casing top is heated by steam the device heating again, sucked the aspiration channel of heating blower then again, heating circulates; Open benefit wind automatically-controlled door and can regulate the resh air requirement that enters in the casing, the portion of hot wet air of also can draining.
As preferred version of the present invention, described fermentation stage is provided with three Room along the web plate working direction, and every chamber is separately installed with described steam heater and described heating blower.Material can fully be fermented through three proving rooms.
As preferred version of the present invention, described humidification system comprises pneumatic line, water lines and a plurality of atomizing nozzle, insert described atomizing nozzle through the pressurized air after purifying by described pneumatic line, purifying waste water also enters described atomizing nozzle by described water lines, and described atomizing nozzle is evenly arranged in the top of described fermentation stage web plate.When material need keep the skin wet, can open atomizing nozzle, material is carried out even humidification.
As preferred version of the present invention, the casing of described cooling section is equipped with cooling blower outward, and the blast inlet of described cooling blower communicates with atmosphere, and the air outlet of described cooling blower communicates with the below of cooling section web plate.Open cooling blower, natural wind is sent to the web plate below, passes material bedly equably, can force cooling to material, reduces material temperature rapidly.
As preferred version of the present invention, web plate top between described cooling section end and the described discharging automatically-controlled door is provided with discharging and breaks up mechanism, described discharging is broken up mechanism and is comprised that discharging breaks up main shaft, the axis that main shaft is broken up in described discharging is parallel to the fabric width direction of web plate, the periphery that main shaft is broken up in described discharging is evenly distributed with discharging and breaks up rake teeth, and the end that main shaft is broken up in described discharging is broken up drive unit with discharging and is connected.Start discharging and break up drive unit, main axis rotation is broken up in discharging, is distributed in discharging and breaks up discharging on the main shaft and break up rake teeth material is impacted, and the material that can make the knot arch is loose opening again.
As preferred version of the present invention, described discharging automatically-controlled door rear is provided with hopper, in the described hopper discharge is installed and breaks up mechanism, described discharge is broken up mechanism and is comprised that discharge breaks up main shaft, the axis that described discharge is broken up main shaft is parallel to the fabric width direction of web plate, the periphery that described discharge is broken up main shaft is evenly distributed with discharge and breaks up rake teeth, and the end that described discharge is broken up main shaft is broken up drive unit with discharge and is connected.Discharge is broken up mechanism and can be carried out secondary to material and impact, and makes material thoroughly loose.
As preferred version of the present invention, described web plate and chain are connected by pin and nut assembling, and the overall cross-sectional shape of each web plate is inverted U-shaped, and wherein a side is provided with flanging perpendicular to the U-shaped sidewall, and described flanging is inserted in the below of the straight wall of adjacent web plate U-shaped.Such structure can be avoided bleed web plate below of material.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments, and accompanying drawing only provides reference and explanation usefulness, and is non-in order to limit the present invention.
Fig. 1 is the stereographic map of brewed spirit of the present invention with the solid accumulation incubator.
Fig. 2 removes stereographic map behind the case for brewed spirit of the present invention with the solid accumulation incubator.
Fig. 3 is the front view of brewed spirit of the present invention with web plate transfer mechanism in the solid accumulation incubator.
Fig. 4 is along the sectional view of E-E among Fig. 3.
Fig. 5 is the enlarged view at F position among Fig. 4.
Fig. 6 is the front view of brewed spirit of the present invention with feeding distribution mechanism in the solid accumulation incubator.
Fig. 7 is brewed spirit of the present invention flat stereographic map of expecting mechanism in the solid accumulation incubator.
Fig. 8 is the front view of brewed spirit of the present invention with heating system in the solid accumulation incubator.
Fig. 9 is the vertical view of Fig. 8.
Figure 10 is the synoptic diagram of brewed spirit of the present invention with solid accumulation incubator circulation wind path.
Figure 11 is the synoptic diagram of brewed spirit of the present invention with humidification system in the solid accumulation incubator.
Figure 12 breaks up the stereographic map of mechanism for brewed spirit of the present invention with discharging in the solid accumulation incubator.
Among the figure: 1. casing; 101. opening for feed; 102. mend the wind automatically-controlled door; 102a. mend wind automatically-controlled door motor; 102b. mend wind automatically-controlled door main shaft; 103. discharging automatically-controlled door; 103a. discharging automatically-controlled door motor; 103b. the discharging automatically-controlled door is opened arm; 2. feeding distribution mechanism; 201. sub-material drive-motor; 202. sub-material main shaft; 203. screw-blade; 3. put down material mechanism; 301. flat material scraper plate; 302. flat material rotating shaft; 303. flat material rocking arm; 304. union lever; 305. flat material electric pushrod; 4. web plate transfer mechanism; 401. carry motor and deceleration device; 402. back sprocket shaft; 403. preceding sprocket shaft; 404. web plate; 5. heating system; 501. steam distributor; 502. steam-pipe; 503. steam heater; 504. stopping valve; 505. tensimeter; 506.Y type filter; 507. reducing valve; 508. pneumatic ball valve; 509. drain valve; 510. heating blower; 510a. aspiration channel; 6. mechanism is broken up in discharging, and drive unit is broken up in 601. dischargings; 602. main shaft is broken up in discharging; 603. rake teeth is broken up in discharging; 7. cooling blower; 8. discharge is broken up mechanism; 9. humidification system; 901. pneumatic line; 902. water lines; 903. atomizing nozzle.
Embodiment
As shown in Figures 1 and 2, brewed spirit of the present invention solid accumulation incubator, casing 1 are rectangular parallelepiped and extend to discharge end from feed end, along web plate working direction casing be divided into A, B, four districts of C, D, A, B, C is fermentation stage, D is cooling section, and the end of cooling section is discharge end.Between each fermentation stage and cooling section is material bed is spaced from each other with the upper part.
The bottom of casing is provided with web plate transfer mechanism 4, web plate transfer mechanism 4 comprises the preceding sprocket shaft 403 that is positioned at feed end, the back sprocket shaft 402 that is positioned at discharge end and lays the web plate 404 of material, before sprocket shaft 403 and back sprocket shaft 402 be connected by chain gear, the left and right sides of each web plate is separately fixed on the corresponding chain and the front and back web plate overlaps successively, and an end of back sprocket shaft is connected with conveying motor and the deceleration device 401 that drives the web plate running.
As Fig. 3, Fig. 4 and shown in Figure 5, web plate and chain are connected by pin and nut assembling, and the overall cross-sectional shape of each web plate is inverted U-shaped, and wherein a side is provided with flanging perpendicular to the U-shaped sidewall, flanging is inserted in the below of the straight wall of adjacent web plate U-shaped, can avoid bleed web plate below of material like this.
The top center of feed end is provided with opening for feed 101, the web plate of opening for feed 101 belows is provided with material along the equally distributed feeding distribution mechanism 2 of web plate fabric width direction, the rear of feeding distribution mechanism 2 is provided with the last plane that makes material and keeps smooth flat material mechanism 3, fermentation stage A, B, C district are provided with heating system 5 and the humidification system 9 that material is carried out warming and humidifying respectively, and the discharge end of casing is provided with discharging automatically-controlled door 103.The upper edge of discharging automatically-controlled door 103 is hinged on the casing by hinge, and the middle part, outer face of discharging automatically-controlled door 103 is provided with hanger, is hinged with the discharging automatically-controlled door on the hanger and opens arm 103b, and the discharging automatically-controlled door is opened arm 103b and driven by discharging automatically-controlled door motor 103a.
As shown in Figure 6, feeding distribution mechanism 2 comprises the sub-material main shaft and is connected sub-material drive-motor 201 and the retarding mechanism thereof of sub-material main shaft 202 1 ends, the axis of sub-material main shaft is parallel to the fabric width direction of web plate, be wound with screw-blade 203 on the sub-material main shaft, screw-blade be divided into be symmetrical arranged and helical pitch is identical, rotation direction is opposite two sections, the handing-over position of two screw-blades is positioned under the opening for feed, and when the sub-material main axis rotation, two sections screw-blades are carried at the both sides to the web plate width material from the middle part.
As shown in Figure 7, put down material mechanism 3 and comprise flat material rocking arm 303, flat material rotating shaft 302 and flat material scraper plate 301, the lower end width of flat material scraper plate 301 and the fabric width of web plate are suitable, fixedly connected with the rotating shaft 302 of flat material respectively in the both sides, upper end of flat material scraper plate 301, the axis of two flat material rotating shafts is positioned on the straight line and is parallel to the plane of expecting scraper plate, fixedly connected with the lower end of flat material rocking arm 303 respectively in the termination, the outside of two flat material rotating shafts, the upper end of flat material rocking arm 303 interconnects by union lever 304, the middle part of union lever 304 is hinged with flat material electric pushrod 305, and flat material electric pushrod 305 also can be substituted by other flat material scraper plate drive unit.
As Fig. 2, Fig. 8, Fig. 9 and shown in Figure 10, heating system 5 comprises steam heater 503 and heating blower 510, steam heater 503 is installed in the top of fermentation stage casing and extends along the web plate working direction, steam enters steam-pipe 502 from steam distributor 501, be provided with stopping valve 504 on the steam-pipe 502 successively, tensimeter 505, y-type filter 506 and reducing valve 507, steam enters each steam heater 503 by valving then, valving comprises pneumatic ball valve 508 and bypass cutoff valve, regulates the quantity of steam that enters corresponding steam heater 503 by the aperture of regulating pneumatic ball valve 508.Y-type filter 506 and drain valve group are installed on the drain water piping of steam heater 503 successively, and the drain valve group comprises drain valve 509 and bypass cutoff valve.
Heating blower 510 is installed in the outside of casing, the aspiration channel 510a entrance of heating blower 510 is connected the top of fermentation stage casing, the air outlet tube outlet of heating blower is connected the below of fermentation stage web plate, and the top of fermentation stage casing is provided with able to turn on or off benefit wind automatically-controlled door 102.Adjust when mending wind automatically-controlled door 102 apertures, start and mend wind automatically-controlled door motor 102a, mend wind automatically-controlled door motor 102a driving and mend wind automatically-controlled door main shaft 102b rotation, be installed in the sprocket wheel of mending on the wind automatically-controlled door main shaft 102b and drive chain movement, thereby open or turn down benefit wind automatically-controlled door 102.
As shown in figure 11, humidification system 9 comprises pneumatic line 901, water lines 902 and a plurality of atomizing nozzle 903, insert atomizing nozzle 903 through the pressurized air after purifying by pneumatic line, purifying waste water also enters atomizing nozzle by water lines, and atomizing nozzle is evenly arranged in the top of fermentation stage web plate.
As shown in Figure 1 and Figure 2, the casing of cooling section is equipped with cooling blower 7 outward, and the blast inlet of cooling blower 7 communicates with atmosphere, and the air outlet of cooling blower communicates with the below of cooling section web plate.
As Fig. 2 and shown in Figure 12, web plate top between cooling section end and the discharging automatically-controlled door is provided with discharging and breaks up mechanism 6, discharging is broken up mechanism 6 and is comprised that discharging breaks up main shaft 602, the axis that main shaft 602 is broken up in discharging is parallel to the fabric width direction of web plate, the periphery that main shaft 602 is broken up in discharging is evenly distributed with discharging and breaks up rake teeth 603, and the end that main shaft is broken up in discharging is broken up drive unit 601 with discharging and is connected.
As shown in Figure 2, discharging automatically-controlled door rear is provided with hopper, discharge is installed in the hopper breaks up mechanism 8, discharge is broken up mechanism 8 and is comprised that discharge breaks up main shaft, the axis that discharge is broken up main shaft is parallel to the fabric width direction of web plate, the periphery that discharge is broken up main shaft is evenly distributed with discharge and breaks up rake teeth, and the end that discharge is broken up main shaft is broken up drive unit with discharge and is connected.
In the work, material drops on the joint portion of 2 two sections screw-blades of feeding distribution mechanism from opening for feed 101, along with the lasting rotation of two screw-blades, material by from the middle part both sides to the web plate width carry, adjust the rotating speed of screw-blade, can adjust to the transfer rate of web plate fabric width direction.Meanwhile, web plate carries material and is advanced to discharge end by feed end lentamente under the driving of carrying motor and deceleration device 401; When material during through flat material mechanism 3, the lower edge of flat material scraper plate 301 was scraped from the material top, can make that the plane keeps smooth on the material, and the material of namely crossing flat material mechanism keeps identical ulking thickness at web plate, to guarantee the effect unanimity of fermentation; When needing to adjust bed thickness, start flat material electric pushrod 305, promote flat material rocking arm 303 and rotate around flat material rotating shaft 302, flat material scraper plate 301 is swung thereupon, and the lower edge of flat material scraper plate 301 and the distance between the web plate obtain adjusting, and the thickness of the bed of material changes thereupon.
Can heat material at fermentation stage, steam enters steam-pipe 502 from steam distributor 501, and steam enters each steam heater 503 by valving then, by the steam flow of pneumatic ball valve 508 steam regulation well heaters 503.Air in 503 pairs of casings of steam heater carries out indirect heating, becomes water of condensation after the steam heat release, discharges by the drain valve 509 on the drain water piping.Hot blast is inhaled into aspiration channel 510a, delivered to the below of fermentation stage web plate by the air outlet tube of heating blower 510, hot blast passes material bed from bottom to top, material is heated, take away the moisture of material, the warm air that arrives the casing top is heated by steam the device heating again, is sucked the aspiration channel of heating blower then again, and heating circulates; Open benefit wind automatically-controlled door and can regulate the resh air requirement that enters in the casing, the portion of hot wet air of also can draining.When material need keep the skin wet, can open atomizing nozzle, material is carried out even humidification.Can control under different temperature, humidity in fermentation stage A, B, C district.
Fully after the fermentation, open cooling blower 7 before the discharging, material progresses into the cooling section cooling, and natural wind is sent to the web plate below, passes material bedly equably, can force cooling to material, reduces material temperature rapidly.Cooled material is broken up mechanism 6 through discharging, main shaft 602 rotations are broken up in discharging, being distributed in discharging breaks up discharging on the main shaft and breaks up 603 pairs of materials of rake teeth and impact, the material that makes knot arch is loose opening again, start discharging automatically-controlled door motor 103a then, discharging automatically-controlled door motor 103a upwards mentions the discharging automatically-controlled door and opens arm 103b, ear seat on the lower end traction discharging automatically-controlled door 103 of discharging automatically-controlled door unlatching arm 103b, thereby discharging automatically-controlled door 103 is rotated around upper hinge to be opened, material is discharged from discharging automatically-controlled door 103, in hopper, material is broken up mechanism's 8 secondaries by discharge and is impacted, thereby thoroughly loose.
A, B, the C district is provided with material bed temperature transmitter, and the control temperature of charge changes; The feed end in A district is provided with level gage, when material is higher than the level gage desired level, can produces semaphore request automatically and stop blanking; A, B two districts also are provided with humidity transmitter and oxygen detection device, realize cultivating real-time grasp and the control of temperature, humidity data and the oxygen content of air in the casing.
The above only is the present invention's preferable possible embodiments, and is non-so limit to scope of patent protection of the present invention.In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of requirement of the present invention.