CN201801516U - Ground automatic stubble-airing machine - Google Patents
Ground automatic stubble-airing machine Download PDFInfo
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- CN201801516U CN201801516U CN2010201704112U CN201020170411U CN201801516U CN 201801516 U CN201801516 U CN 201801516U CN 2010201704112 U CN2010201704112 U CN 2010201704112U CN 201020170411 U CN201020170411 U CN 201020170411U CN 201801516 U CN201801516 U CN 201801516U
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Abstract
本实用新型提供了一种地上自动晾茬机,包括机架,机架上安装第一侧板和第二侧板,机架上安装输送带,输送带的带体上设有数排通孔,输送带位于第一侧板和第二侧板之间;第一侧板和第二侧板之间安装搅拌器,搅拌器位于所述输送带的上方,搅拌器的搅拌器轴与电机连接;输送带的上下带体之间安装风箱,风箱与机架连接固定,风箱的上部开设出风口,风箱上安装风机;所述输送带的出料端的下方安装出料斗,出料斗与机架连接,出料斗的侧壁上安装出料管,出料斗内安装绞龙,绞龙的一端位于出料管内。它安装工程量小、安装方便快捷,工人的劳动强度小,并且,在使用过程中可及时回收茬料,节省原料,可解决现有技术存在的问题。
The utility model provides an automatic stubble drying machine on the ground, which comprises a frame on which a first side plate and a second side plate are installed, a conveyor belt is installed on the frame, and several rows of through holes are arranged on the belt body of the conveyor belt. The conveyor belt is located between the first side plate and the second side plate; an agitator is installed between the first side plate and the second side plate, the agitator is located above the conveyor belt, and the agitator shaft of the agitator is connected to the motor; A bellows is installed between the upper and lower belts of the conveyor belt, and the bellows is connected and fixed to the frame. The upper part of the bellows is provided with an air outlet, and a fan is installed on the bellows; a discharge hopper is installed below the discharge end of the conveyor belt, and the discharge hopper is connected to the frame. A discharge pipe is installed on the side wall of the discharge hopper, an auger is installed in the discharge hopper, and one end of the auger is located in the discharge pipe. The utility model has the advantages of small installation engineering quantity, convenient and fast installation, low labor intensity of workers, and can recover stubble in time during use, saves raw materials, and can solve the problems existing in the prior art.
Description
技术领域technical field
本实用新型涉及一种地上自动晾茬机。The utility model relates to an automatic stubble drying machine on the ground.
背景技术Background technique
目前,各酿酒企业的晾茬工艺,都由现有的安装于地下的晾茬设备完成的。现有的地下晾茬设备存在以下不足:安装时,需要挖地基、砌墙和安装排污管道等工作,安装的工程量大,工作时间长,工人的劳动强度大;使用时,漏于地下风道的茬料无法回收,既给设备的正常生产带来不便,又造成大量的浪费。At present, the stubble drying process of each brewing enterprise is completed by the existing stubble drying equipment installed underground. The existing underground stubble drying equipment has the following deficiencies: when installing, it is necessary to dig foundations, build walls and install sewage pipes, etc., the amount of installation is large, the working hours are long, and the labor intensity of workers is high; The stubble of the road cannot be recycled, which not only brings inconvenience to the normal production of the equipment, but also causes a lot of waste.
发明内容Contents of the invention
本实用新型的目的是提供一种地上自动晾茬机,它安装工程量小、安装方便快捷,工人的劳动强度小,并且,在使用过程中可及时回收茬料,节省原料,可解决现有技术存在的问题。The purpose of this utility model is to provide an automatic stubble drying machine on the ground, which has a small amount of installation work, is convenient and quick to install, and has low labor intensity for workers. Moreover, stubble materials can be recovered in time during use, and raw materials can be saved, which can solve the existing problems. Problems with technology.
本实用新型为实现上述目的,通过以下技术方案实现:地上自动晾茬机,包括机架,机架上安装第一侧板和第二侧板,机架上安装输送带,输送带的带体上设有数排通孔,输送带位于第一侧板和第二侧板之间;第一侧板和第二侧板之间安装搅拌器,搅拌器位于所述输送带的上方,搅拌器的搅拌器轴与电机连接;输送带的上下带体之间安装风箱,风箱与机架连接固定,风箱的上部开设出风口,风箱上安装风机;所述输送带的出料端的下方安装出料斗,出料斗与机架连接,出料斗的侧壁上安装出料管,出料斗内安装绞龙,绞龙的一端位于出料管内。In order to achieve the above object, the utility model is realized through the following technical solutions: the automatic stubble drying machine on the ground includes a frame, the first side plate and the second side plate are installed on the frame, the conveyor belt is installed on the frame, and the belt body of the conveyor belt There are several rows of through holes on the top, the conveyor belt is located between the first side plate and the second side plate; the agitator is installed between the first side plate and the second side plate, the agitator is located above the conveyor belt, and the agitator The agitator shaft is connected to the motor; a bellows is installed between the upper and lower belts of the conveyor belt, and the bellows is connected and fixed to the frame. The upper part of the bellows is provided with an air outlet, and a fan is installed on the bellows; a discharge hopper is installed below the discharge end of the conveyor belt. The discharge hopper is connected with the frame, a discharge pipe is installed on the side wall of the discharge hopper, an auger is installed in the discharge hopper, and one end of the auger is located in the discharge pipe.
为了进一步实现本实用新型的目的,还可以采用以下技术方案:所述的输送带由第一轴、第二轴、驱动链轮、从动链轮、多孔链板和驱动电机连接构成,机架上安装第二轴和第一轴,第一轴上安装两个驱动链轮,第二轴上安装两个从动链轮,同侧的驱动链轮和从动链轮之间安装链条,两根链条之间安装多孔链板,第一轴与驱动电机连接。风箱上安装能支撑多孔链板的加强筋,加强筋位于多孔链板与风箱之间。第一侧板的内壁上安装第一定位板,第二侧板的内壁上安装第二定位板,第一定位板和第二定位板上各开设有两个定位孔,第一定位板和第二定位板之间安装调节挡板,调节挡板的两端各开设一个定位槽,两个定位槽分别与第一定位板和第二定位板配合,调节挡板通过定位螺栓与第一定位板和第二定位板固定连接;调节挡板位于所述输送带的上料端的上方。机架上安装支架,支架上安装水箱,水箱位于所述输送带的上方,水箱上开设通气孔和注水口,水箱内安装加热管,加热管由内管和外管连接构成,内管位于外管内,内管与外管之间构成气腔,内管的侧壁上开设内气孔,外管的侧壁上开设外气孔;水箱上安装水管,水管上开设数个水孔,水箱上安装水阀。机架上安装大曲料斗,大曲料斗的出料口内安装布料辊,布料辊的表面均设有齿,布料辊与第一电动机连接;风箱内安装隔板,隔板将的风箱内腔隔成与风机相通的通风腔,和不与风机相通的无风腔,无风腔位于大曲料斗的正下方。出料斗内安装清理辊,清理辊位于输送带的下方。In order to further realize the purpose of the utility model, the following technical solutions can also be adopted: the conveyor belt is composed of a first shaft, a second shaft, a drive sprocket, a driven sprocket, a porous chain plate and a drive motor, and the frame The second shaft and the first shaft are installed on the top, two driving sprockets are installed on the first shaft, two driven sprockets are installed on the second shaft, and a chain is installed between the driving sprockets and driven sprockets on the same side. A perforated chain plate is installed between the root chains, and the first shaft is connected with the driving motor. A reinforcing rib capable of supporting the porous chain plate is installed on the bellows, and the reinforcing rib is located between the porous chain plate and the bellows. The first positioning plate is installed on the inner wall of the first side plate, and the second positioning plate is installed on the inner wall of the second side plate. The first positioning plate and the second positioning plate are each provided with two positioning holes, the first positioning plate and the second positioning plate. An adjustment baffle is installed between the two positioning plates, and a positioning groove is opened at both ends of the adjustment baffle, and the two positioning grooves are respectively matched with the first positioning plate and the second positioning plate, and the adjusting baffle is connected with the first positioning plate through the positioning bolts. It is fixedly connected with the second positioning plate; the adjusting baffle is located above the feeding end of the conveyor belt. A bracket is installed on the frame, and a water tank is installed on the bracket. The water tank is located above the conveyor belt. A vent hole and a water injection port are provided on the water tank. A heating tube is installed in the water tank. The heating tube is composed of an inner tube and an outer tube connected. Inside the tube, an air cavity is formed between the inner tube and the outer tube, the inner tube has an inner air hole on the side wall, and the outer tube has an outer air hole on the side wall; the water pipe is installed on the water tank, and several water holes are opened on the water pipe, and the water tank is installed with water. valve. The large curved hopper is installed on the frame, and the distribution roller is installed in the discharge port of the large curved hopper. The surface of the distribution roller is equipped with teeth, and the distribution roller is connected with the first motor; The ventilation cavity connected with the fan, and the non-wind cavity not connected with the fan, the non-wind cavity is located directly below the Daqu hopper. A cleaning roller is installed in the discharge hopper, and the cleaning roller is located under the conveyor belt.
本实用新型的优点在于:它的各部件都安装于地面以上,无需挖地基、砌墙等工作,工程量小、安装简便快捷,工人劳动强度小;它可向散热后的茬料内加入大曲,并可防止加大曲过程中,大曲被风机产生的气流吹散,既可节省原料又可防止粉尘污染;它装有茬料加湿装置,可对茬料进行加湿处理。它还具有结构简洁紧凑、制造成本低廉和使用安全方便的优点。The utility model has the advantages that all its components are installed above the ground, without digging foundations, building walls, etc., the engineering volume is small, the installation is simple and fast, and the labor intensity of workers is small; it can add Daqu , and prevent the large koji from being blown away by the airflow generated by the fan during the process of enlarging the koji, which can save raw materials and prevent dust pollution; it is equipped with a stubble humidifying device, which can humidify the stubble. It also has the advantages of simple and compact structure, low manufacturing cost and safe and convenient use.
图1是本实用新型的结构示意图;图2是图1的后视结构示意图;图3是图2的A向放大结构示意图;图4是图2的I局部放大结构示意图;图5是图2的D向放大结构示意图;图6是图2的C向放大结构示意图;图7是图2的B向放大结构示意图。Fig. 1 is the structural representation of the present utility model; Fig. 2 is the back view structural representation of Fig. 1; Fig. 3 is the A schematic diagram of Fig. 2 to enlarged structure; Fig. 4 is the partial enlarged structural representation of I of Fig. 2; Fig. 5 is Fig. 2 Figure 6 is a schematic diagram of the enlarged structure of the direction C of Figure 2; Figure 7 is a schematic diagram of the enlarged structure of the direction B of Figure 2.
附图标记:1机架 2第一侧板 3第二侧板 4驱动链轮 5从动链轮 6多孔链板7减速器 8驱动电机 9风箱 10进风口 11风机 12搅拌器 13电机 14清理辊15大曲料斗 16从动辊 18第一电动机 19清理门 20出料斗 21绞龙 22从动皮带轮 23驱动皮带轮 24第二电机 25调节挡板 26第一定位板 27第二定位板 28出料管 29定位孔 30定位螺栓 31定位槽 32水箱 33通气孔 34加热管 35外气孔36支架 37水管 38水孔 39水阀 40内管 41内气孔 42外管 43注水口 44隔板45第一轴 46第二轴 47气腔 48搅拌器轴 49搅拌爪 50加强筋。Reference signs: 1
具体实施方式Detailed ways
本实用新型所述的地上自动晾茬机,包括机架1,机架1上安装第一侧板2和第二侧板3,机架1上安装输送带,输送带的带体上设有数排通孔,输送带位于第一侧板2和第二侧板3之间,第一侧板2和第二侧板3可防止输送带上运载的茬料左右外溢;第一侧板2和第二侧板3之间安装搅拌器12,搅拌器12位于所述输送带的上方,搅拌器12的搅拌器轴48与电机13连接,电机13可与第二侧板3或机架1连接固定;如图2所示,输送带的上下带体之间安装风箱9,风箱9与机架1连接固定,风箱9的上部开设出风口,风箱9上安装风机11;所述输送带的出料端的下方安装出料斗20,出料斗20与机架1连接,出料斗20的侧壁上安装出料管28,出料斗20内安装绞龙21,绞龙21的一端位于出料管28内。如图5所示,所述的搅拌器12可由搅拌器轴48和搅拌爪49连接构成,搅拌爪49的上端的两侧设置向外凸出的凸块,可有效地提高搅拌茬料的效果。为了进一步增加搅拌的效果,使茬料内的热量尽快散失,如图1和图2所示,可在第一侧板2和第二侧板3之间安装二个、四个、五个或更多个搅拌器12,搅拌器12的数量根据所述输送带的长度而定,输送带越长,通常需安装的搅拌器12也越多。绞龙21的驱动装置可由第二电机24、驱动皮带轮23和从动皮带轮22连接构成,第二电机24的输出轴上安装驱动皮带轮23,从动皮带轮22与绞龙21的轴连接,从动皮带轮22与驱动皮带轮23之间安装传动带。风箱9位于输送带的上下两带体之间可缩小风箱9的体积、节省加工的材料,并可降低安装的难度。The automatic stubble drying machine on the ground described in the utility model comprises a
晾茬时,将茬料放置于图2所示右边的上料端,茬料在输送带的带动下向左端的出料端移动,移动过程中搅拌器12转动,将茬料搅拌打散;同时风机11向风箱9内鼓风,风由风箱9上部的出风口经所述输送带带体上的通孔吹到茬料上,使茬料散热降温;当茬料运至输送带的出料端时,茬料会落入出料斗20内,由绞龙21将茬料搅均,并从出料管28输出。When drying stubble, the stubble is placed on the feeding end on the right side shown in Figure 2, and the stubble moves to the discharge end at the left end under the drive of the conveyor belt. During the movement, the agitator 12 rotates to stir and disperse the stubble; Simultaneously fan 11 blasts air in bellows 9, and wind is blown on the stubble by the air outlet of bellows 9 tops through the through hole on the belt body of described conveyer belt, makes the stubble heat radiation cooling; At the material end, the stubble material will fall into the
如图2所示,所述的输送带可由第一轴45、第二轴46、驱动链轮4、从动链轮5、多孔链板6和驱动电机8连接构成,机架1上安装第二轴46和第一轴45,第一轴45上安装两个驱动链轮4,第二轴46上安装两个从动链轮5,同侧的驱动链轮4和从动链轮5之间安装一条链条,两根链条之间安装多孔链板6,多孔链板6上开设数排通孔,各排通孔相互平行,第一轴45与驱动电机8连接。为调整驱动电机8的转速,驱动电机8可通过减速器7与第一轴45连接。所述的输送带还可以是现有其他输送带,但其带体上必须开设通孔,以便风机11的风可透过带体作用于茬料上,以便为茬料降温。多孔链板6即相当于所述输送带的带体。As shown in Figure 2, the conveyor belt can be composed of a first shaft 45, a second shaft 46, a drive sprocket 4, a driven sprocket 5, a porous chain plate 6 and a
如图2所示,为防止多孔链板6的中间部位因装载茬料而下坠,影响输送带的正常输送,风箱9上可安装能够支撑多孔链板6的加强筋50,加强筋50位于多孔链板6与风箱9之间。加强筋50可对装载茬料的上层多孔链板6起技撑作用。安装时,加强筋50也可与机架1连接。As shown in Figure 2, in order to prevent the middle part of the porous chain plate 6 from falling due to the loading of stubble, which will affect the normal conveying of the conveyor belt, a reinforcing rib 50 capable of supporting the porous chain plate 6 can be installed on the bellows 9, and the reinforcing rib 50 is located in the porous chain. Between the chain plate 6 and the bellows 9. Reinforcing rib 50 can play technical supporting effect to the upper floor porous chain plate 6 of loading stubble. During installation, the reinforcing rib 50 can also be connected with the
为了将投放到所述输送带上的茬料摊平整,以便增大茬料的表面积,促使茬料快速散热,如图2和图3所示,第一侧板2的内壁上安装第一定位板26,第二侧板3的内壁上安装第二定位板27,第一定位板26和第二定位板27上各开设有两个定位孔29,同侧的两个定位孔29上下排列,第一定位板26和第二定位板27之间安装调节挡板25,调节挡板25的两端各开设一个定位槽31,两个定位槽31分别与第一定位板26和第二定位板27配合,调节挡板25通过定位螺栓30与第一定位板26和第二定位板27固定连接;通过调整定位螺栓30与不同定位孔29的安装关系,可以调节调节挡板25相对于输送带带体的高度;调节挡板25位于所述输送带的上料端的上方,调节挡板25与输送带的带体之间应留有足够的间隙,以使茬料能顺利通过。In order to spread the stubble put on the conveyor belt evenly, so as to increase the surface area of the stubble and promote the rapid heat dissipation of the stubble, as shown in Figures 2 and 3, a first positioning device is installed on the inner wall of the
为了方便向茬料上加水,以增加茬料的湿度,如图2和图7所示,机架1上安装支架36,支架36上安装水箱32,水箱32位于所述输送带的上方,水箱32上开设通气孔33和注水口43,通气孔33使水箱32内腔与大气相通,以确保可将水由注水口43注入水箱32内;水箱32内安装加热管34,加热管34由内管40和外管42连接构成,内管40位于外管42内,内管40与外管42之间构成封闭的气腔47,内管40的侧壁上开设数个内气孔41,外管42的侧壁上开设数个外气孔35;水箱32上安装水管37,水管37上开设数个水孔38,水孔38均位于输送带的上方,水箱32上安装水阀39。加热管34也可由现有的电加热器替代,但是电加热器的加热效率低于蒸汽的加热效率。安装时,将支架36安装于第一侧板2和第二侧板3的两侧,使水箱32位于调节挡板25的前方。使用时,将内管40与蒸汽源连接,将水箱32内注满水;蒸汽进入内管40,经内气孔41、气腔47、外气孔35与水混合,将水加热升温;水加热到设定温度后,开启水阀39,热水流入减速器7内并由水孔38滴到茬料上,增加茬料的湿度。Add water on the stubble for convenience, to increase the humidity of stubble, as shown in Figure 2 and Figure 7,
为了向散热后的茬料内加入大曲,如图2和图4所示,机架1上安装大曲料斗15,大曲料斗15最好应位于输送带出料端的上方,大曲料斗15的出料口内安装布料辊16,布料辊16的表面均设有齿,布料辊16与第一电动机18连接;风箱9内安装隔板44,隔板44将的风箱9内腔隔成与风机11相通的通风腔,和不与风机11相通的无风腔,无风腔位于大曲料斗15的正下方。令无风腔与大曲料斗15上下对应,是为了防止风机11产生的风将大曲料斗15投下的大曲吹散,既可节省原料,又可保护工作环境。使用时,大曲由大曲料斗15进入布料辊16的两齿之间的齿槽内储存,布料辊16转动,当储存有大曲的齿槽外露于大曲料斗15外后可将大曲投放到输送带上。大曲与茬料一起进入出料斗20,绞龙21将大曲和茬料充分混合搅拌后由出料管28排出。风箱9上可安装数个风机11,风箱9内也可相应安装数块隔板44,隔板44可将风箱9的内腔分隔成数个相互独立的风腔,每个风腔与一台风机11对应相通,多个风腔分别向输送带送风,可使风机11向茬料吹风更加均匀,有利于使茬料散热降温。为方便清理风箱9,风箱9的侧壁上可安装一扇或两扇清理门19,清理时将清理门19打开清理便可。In order to add Daqu to the stubble after heat dissipation, as shown in Figure 2 and Figure 4, a Daqu
为了清理输送带带体上粘住的茬料,防止茬料粘附于输送带的带体上,堵塞带体上的通孔,影响向茬料送风,如图2所示,出料斗20内安装清理辊14,清理辊14位于输送带的下方。在输送带运行的过程中,清理辊14可将输送带带体上粘附的茬料刷下,刷下的茬料直接落入出料斗20内,最终排出。清理辊14也称作毛刷辊。In order to clean up the sticky stubble on the belt body of the conveyor belt, prevent the stubble from adhering to the belt body of the conveyor belt, block the through hole on the belt body, and affect the air supply to the stubble material. As shown in Figure 2, the
本实用新型未详尽描述的技术内容均为公知技术。The technical contents not described in detail in the utility model are all known technologies.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102649924A (en) * | 2012-05-23 | 2012-08-29 | 江苏牧羊集团有限公司 | Stacking culturing tank for material for brewing white spirit |
| CN104877854A (en) * | 2015-05-13 | 2015-09-02 | 贵州珍酒酿酒有限公司 | Vinasse brewing machine |
| CN105314291A (en) * | 2014-07-24 | 2016-02-10 | 溆浦县金枣果业开发有限公司 | Dual-purpose automation device for efficient date storing and fermenting |
-
2010
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102649924A (en) * | 2012-05-23 | 2012-08-29 | 江苏牧羊集团有限公司 | Stacking culturing tank for material for brewing white spirit |
| CN105314291A (en) * | 2014-07-24 | 2016-02-10 | 溆浦县金枣果业开发有限公司 | Dual-purpose automation device for efficient date storing and fermenting |
| CN105314291B (en) * | 2014-07-24 | 2018-06-29 | 溆浦县金枣果业开发有限公司 | Chinese date efficiently stores and the dual-purpose automation equipment of alcoholization |
| CN104877854A (en) * | 2015-05-13 | 2015-09-02 | 贵州珍酒酿酒有限公司 | Vinasse brewing machine |
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