CN201947913U - Continuous straw fermentation feed preparation machine - Google Patents

Continuous straw fermentation feed preparation machine Download PDF

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Publication number
CN201947913U
CN201947913U CN2010205460899U CN201020546089U CN201947913U CN 201947913 U CN201947913 U CN 201947913U CN 2010205460899 U CN2010205460899 U CN 2010205460899U CN 201020546089 U CN201020546089 U CN 201020546089U CN 201947913 U CN201947913 U CN 201947913U
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China
Prior art keywords
fermentation
blade
plate
main shaft
gradient
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Expired - Fee Related
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CN2010205460899U
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Chinese (zh)
Inventor
朱明�
崔宗均
师建芳
赵玉强
刘清
邵广
谢奇珍
何晓鹏
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Chinese Academy of Agricultural Engineering CAAE
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Chinese Academy of Agricultural Engineering CAAE
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Priority to CN2010205460899U priority Critical patent/CN201947913U/en
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Abstract

The utility model provides a continuous straw fermentation feed preparation machine, belonging to the technology field of straw biology feed processing devices, the continuous straw fermentation feed preparation machine comprises end plates 1 at two sides, a material inlet 2, an upper cover plate 3, a U-shaped plate 4, a main shaft 5, a material outlet 6, an exhaust fan 7, a clear liquid opening 8, gradient separating plates 9, a thermal insulation plate 10, and a motor 11; the end plates 1 at the two sides, the U-shaped plate 4, the upper cover plate 3, and the main shaft 5 form a fermentation room A, the fermentation room is separated to a plurality of fermentation storehouses via the gradient separating plates 9; materials are stirred and moved forward under rotation of blades on the main shaft 5; fermentation time and degree of materials in each fermentation storehouse are different, forming a fermentation gradient. The continuous straw fermentation feed preparation machine is advantageous in that continuous fermentation, stirring, and conveying of straw filaments (segments) after sterilization are realized, heating, thermal insulation, or ventilation of materials in the machine can be performed according to technical requirement, and animal feed characterized by good palatability, high digestion rate, and improved nutrition can be prepared, the continuous straw fermentation feed preparation machine is suitable for use in peasant households, farms, and small-sized culturing farms.

Description

A kind of continous way straw fermented feed draft machine
Affiliated technical field
The utility model relates to a kind of continous way stalk fermentation forage grass draft machine, particularly a kind of will add decomposer to staple crops stalk silk (section) after, carry out the feed draft machine that the continous way gradient is fermented and possessed stirring and conveying function, belong to the biological feedstuff production technical field.
Background technology
China's stalk resource is very abundant, and Wheat Straw, straw and cornstalk are three big staple crops stalks.According to statistics, about 700,000,000 tons of agricultural crop straws are produced in the whole nation per year, and its quantity is equivalent to more than 50 times of the northern grassland amount of beating the grass, and China's straw utilization rate is about 33% at present, and wherein major part does not add processing.
The staple crops stalk is the animal feed resource of potential maximum, it is rich in non-starch based macromolecular substances such as cellulose, lignin, hemicellulose, extremely low as the roughage nutritive value, be difficult to be digested and assimilated, can utilize that nutrient is few, palatability is poor by animal, must process processing to it.Processing method has physics method, chemical method and microbe fermentation method.Through the stalk of physics method and chemical Treatment, its palatability and nutritive value are moreover improved, but still can not be utilized by nonruminant.Stalk only undergoes microbial fermentation, the degradation of the specific enzymes that produces by microbial metabolism, macromolecular substances such as its cellulose, lignin, hemicellulose are decomposed into low molecular monose or compound sugar, could improve nutritive value, increase operation rate, grazing rate, grazing speed, strengthen mouthfeel and feed intake.
Lack at present both at home and abroad and stalk carried out continous way is decomposed, the straw feed draft machine of fermentation, conventional straw feed machine mainly contains: 1. ensilage processing equipment, and only process the fresh corn bar, utilize and be limited in scope; 2. compressed feed processing machinery, i.e. stalk block making machine, pelleter, as [02280610.5] pellet feeds from stalks bulking machine, [200720103094.0] a kind of bi-motor double pressing roller type stalk block making machine, nutritive value and palatability are improved limited.
Summary of the invention
The utility model aims to provide a kind of continous way stalk fermentation forage grass draft machine, can be to adding the stalk silk (section) of an amount of decomposer, realize continous way (intermittent continuous) fermentation, stir, carry, and can heat, be incubated or ventilate material in the machine according to technological requirement.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of continous way stalk fermentation forage grass draft machine is made of end plate 1, feeding mouth 2, upper cover plate 3, U template 4, main shaft 5, discharging opening 6, exhaust fan 7, clear liquid mouth 8, gradient dividing plate 9, warming plate 10 and the motor 11 of both sides; The end plate 1 of both sides, U template 4, upper cover plate 3 and main shaft 5 constitute a fermenting cellar A, by 2~4 gradient dividing plates 9 fermenting cellar is divided into 3~5 fermentation cabin B, finish the fermentation of material in fermentation cabin B, therefore the material attenuation degree difference in each fermentation cabin forms the fermentation gradient.
Being equipped with on the described main shaft 5 by four kinds of different blades of structure of spiral arrangement, is respectively rod-type blade 5-1, vane type blade 5-2, bended plate type blade 5-3 and folded plate type blade 5-4; In fermentation cabin, should be folded plate type blade 5-4 along last piece blade on the material moving direction, its bending section is close to gradient dividing plate 9 and wrap direction is that blade horizontally rotates when making progress certainly, and bending section is upwards.Main shaft 5 drives blade along direction of rotation C rotation, and material stirs under the rotation of blade, advances, and is delivered to another fermentation cabin from a fermentation cabin.
Described discharging opening 6 is arranged on U template 4 ends, material discharging direction obliquely tangent position place, and dress is adjusted the discharging opening aperture with the control load by plate on its sidewall; The discharging opening lower plate forms a less discharging scope D a little less than the alignment of shafts, guarantees material discharging tangentially.
Described gradient dividing plate 9 is generally 2~4, and every dividing plate is made up of two parts, and top is the movable plate of adjusting, and the bottom is a fixed head; Adjust top movable and adjust the material stock amount that to adjust each fermentation cabin up and down of plate.
According to zymotechnique the demand of oxygen is provided with several exhaust fans 7 on the described side plate 1, adjusts the amount of oxygen in the fermenting cellar A, carry out the fermentation of anaerobism or oxygen consumption.
But described warming plate 10 is the electric boiling plate of temperature adjustment, is bonded at U template 4 outsides, guarantees the temperature in the fermenting cellar A.Motor 11 connects with main shaft 5 by drive disk assembly, is buncher, makes stirring, transporting velocity in the fermentation cabin adjustable.
The invention has the beneficial effects as follows:
1, the stalk silk (section) that will add an amount of decomposer by fermentation, stirring, the conveying of uniform temperature, certain hour, is made the animal feed of good palatability, digestibility height and nutrition improvement from the feeding mouth feeding.
2, this equipment has been realized the decomposition of hemicellulose in straw anaerobic, oxygen process, can realize the continous way of stalk silk (section) behind the bacterium or intermittent continuous automated job, the production efficiency height, operate simple and easy, cost is low, be particularly suitable for the abundant township enterprise of stalk resource, individual, large, medium and small plant, farm and use.
3, can promote the efficient utilization of stalk resource, turn waste into wealth, increase social benefit and economic benefit of enterprises.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is that the I of accompanying drawing 1 is to structural representation.
Fig. 3 is the structural representation of the utility model gradient dividing plate 9.
Fig. 4 is the structural representation of various blades on the utility model main shaft 5.
Among Fig. 1 to Fig. 3,1. end plate; 2. feeding mouth; 3. upper cover plate; 4.U template; 5. main shaft; 6. discharging opening; 7. exhaust fan; 8. clear liquid mouth; 9. gradient dividing plate; 10. warming plate; 11. motor.
A. fermenting cellar; B. fermentation cabin; C. direction of rotation; D. discharging scope.
Among Fig. 4,5-1. rod-type blade; 5-2. vane type blade; 5-3. bended plate type blade; 5-4. folded plate type blade.
The specific embodiment
As shown in Figure 1 and Figure 2, the utility model embodiment is made of end plate 1, upper cover plate 3, U template 4, main shaft 5, discharging opening 6, exhaust fan 7, clear liquid mouth 8, gradient dividing plate 9, warming plate 10 and the motor 11 of feeding mouth 2, both sides; The end plate 1 of both sides, U template 4, upper cover plate 3 and main shaft 5 constitute a fermenting cellar A, by 2~4 gradient dividing plates 9 fermenting cellar are divided into 3~5 fermentation cabin B.
Described feeding mouth 2 is a flange arrangement, can be connected with pre-processing device, guarantees the continuity of producing.4 sealings of upper cover plate 3 and U template and employing bolt or startup expansion link are connected, and can raise.
Described discharging opening 6 is arranged on U template 4 ends, rotates on the tangential direction of top discharge at material, on its sidewall plate is housed, and adjusts the discharging opening aperture with the control load; The discharging opening lower plate forms a less discharging scope D a little less than the alignment of shafts, guarantees material discharging tangentially.
Described exhaust fan 7 is installed on the end plate 1 of exhaust end, determines its ventilation and quantity according to the zymotechnique oxygen demand; Its installation site should be higher than blade outward flange rotation radian, with the material contact-making surface screen cloth is housed and is inhaled in the exhaust fan in stirring to prevent stalk.
But described warming plate 10 is the electric boiling plate of temperature adjustment, can be bonded in U template 4 outer surfaces by high-temperature plastic, contacts tight but non-dismountable; Also can be by being bolted to U template 4 outer surfaces, be easy to remove and repair but contact not tight.
Motor 11 adopts buncher, connects with main shaft 5 by drive disk assembly, adjusts stirring, conveying, the discharge velocity of material in fermentation cabin A.
As Fig. 1, shown in Figure 3, described gradient dividing plate 9 is made up of two parts, and top is the movable plate of adjusting, and the bottom is a fixed head.These two parts connect by bolt, and the bolt hole on the portable plate is the height that slotted hole can be adjusted gradient dividing plate 9; The liquid in the equipment leaves the gap between dividing plate bottom and the U template 4, so that can flow to 8 clear liquid mouths.Clear liquid mouth 8 is located at the center, below of fermenting cellar afterbody end plate.
As Fig. 1, shown in Figure 4, described rod-type blade 5-1 is blade straight-bar or bending bar, bended plate type blade 5-3 connects down the blade sheet of bending for the blade bar, and folded plate type blade 5-4 connects the blade sheet of left and right sides bending for the blade bar, can be according to the different mining of material with different bending positions and bending angle; Vane type blade 5-2 connects platelet for the blade bar, stirs size wheat stalk filament, straw, cornstalk silk uniformly, and the length and width size of platelet can be less; Stir the corn section, the length and width size of platelet can be bigger.
Four kinds of blades are installed on the main shaft 5 by spiral arrangement; In each fermentation cabin B, should be folded plate type blade 5-4 along last piece blade on the material moving direction, its bending section is close to gradient dividing plate 9 and wrap direction is that blade horizontally rotates when making progress certainly, and bending section is upwards.
Material stirs and carries material under rod-type blade 5-1, vane type blade 5-2 and bended plate type blade 5-3 rotation, and folded plate type blade 5-4 delivers to next fermentation cabin with material from a fermentation cabin.
During use: in first fermentation cabin B of stalk material in feeding mouth 2 enters into U template 4, through stirring, the conveying of blade, enter second fermentation cabin B, the 3rd fermentation cabin B successively, the rest may be inferred.By setting the temperature of electric boiling plate, can adjust the temperature of charge in the fermenting cellar A according to environment temperature and zymotechnique requirement; Behind the fermentation certain hour, open exhaust fan 7 ventilations, make material both can carry out the oxygen consumption fermentation, can carry out anaerobic fermentation again.Open 8 leakage fluid drams, the moisture of deposition in the device for transferring makes material after the fermentation be unlikely to that moisture is too high to drip in good time.Adjust the fermentation time of material in equipment by the rotating speed of adjusting motor 11, and can realize intermittently working continuously.
When working continuously: material is from feeding mouth 2 continuous feeds, ferments in fermenting cellar in the stirring of main shaft 5 with under carrying, and finally discharges from discharging opening 6.
When intermittently working continuously: material is from feeding mouth 2 intermittent feedings, enters next fermentation cabin in the stirring of main shaft 5 with under carrying, and the material fermentation time difference in each fermentation cabin forms certain fermentation gradient, finally from discharging opening 6 discharges; The opening and closing of plate on fast, the slow and discharging opening 6 are carried out the fermentation of discharging or gradient by the rotating speed of adjusting motor 11.
This equipment feeding mouth 2 can connect the stalk of specialty and bacterium equipment, forms specialized production operation.

Claims (5)

1. continous way straw fermented feed draft machine, end plate (1), feeding mouth (2), upper cover plate (3), U template (4), main shaft (5), discharging opening (6), exhaust fan (7), clear liquid mouth (8), gradient dividing plate (9), warming plate (10) and motor (11) by both sides constitute, it is characterized in that: both sides end plate (1), U template (4), upper cover plate (3) and main shaft (5) constitute a fermenting cellar (A), by 2~4 gradient dividing plates (9) fermenting cellar are divided into 3~5 fermentation cabin (B).
2. continous way straw fermented feed draft machine according to claim 1, it is characterized in that: four kinds of variform blades by spiral arrangement are installed on the described main shaft (5), are respectively rod-type blade (5-1), vane type blade (5-2), bended plate type blade (5-3) and folded plate type blade (5-4); Wherein, rod-type blade (5-1) is blade straight-bar or bending bar; Vane type blade (5-2) connects platelet for the blade bar; Bended plate type blade (5-3) connects down the blade sheet of bending for the blade bar; Feeding long slab (5-4) connects the blade sheet of left and right sides bending for the blade bar.
3. continous way straw fermented feed draft machine according to claim 1 is characterized in that: described fermenting cellar (A) has 3~5 fermentation cabin (B), between separate by gradient dividing plate (9); In each fermentation cabin, be folded plate type blade (5-4) along last piece blade on the material moving direction, its bending section is close to gradient dividing plate (9) and wrap direction is that this blade horizontally rotates when making progress certainly, and bending section upwards.
4. continous way straw fermented feed draft machine according to claim 1 is characterized in that: described gradient dividing plate (9) top is equipped with a movable part of adjusting plate as dividing plate, can adjust the height of dividing plate according to technological requirement.
5. continous way straw fermented feed draft machine according to claim 1 is characterized in that: described exhaust fan (7) is installed on the end plate (1) of exhaust end, and the position should be higher than blade outward flange rotation radian, with the material contact-making surface screen cloth is housed.
CN2010205460899U 2010-09-29 2010-09-29 Continuous straw fermentation feed preparation machine Expired - Fee Related CN201947913U (en)

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CN2010205460899U CN201947913U (en) 2010-09-29 2010-09-29 Continuous straw fermentation feed preparation machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102649924A (en) * 2012-05-23 2012-08-29 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102845819A (en) * 2012-08-31 2013-01-02 成都海科机械设备制造有限公司 Continuous fermentation machine
CN103340472A (en) * 2013-06-13 2013-10-09 惠州市智农生物科技有限公司 Bean pulp fermentation mixing machine
CN106045584A (en) * 2016-07-01 2016-10-26 深圳市智屏微科技有限公司 Fermentation cask and outdoor environment-friendly toilet
CN114031436A (en) * 2021-12-28 2022-02-11 湖南百威生物科技股份有限公司 Fertilizer multistage fermentation continuous production device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102649924A (en) * 2012-05-23 2012-08-29 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102649924B (en) * 2012-05-23 2013-09-25 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102845819A (en) * 2012-08-31 2013-01-02 成都海科机械设备制造有限公司 Continuous fermentation machine
CN103340472A (en) * 2013-06-13 2013-10-09 惠州市智农生物科技有限公司 Bean pulp fermentation mixing machine
CN106045584A (en) * 2016-07-01 2016-10-26 深圳市智屏微科技有限公司 Fermentation cask and outdoor environment-friendly toilet
CN114031436A (en) * 2021-12-28 2022-02-11 湖南百威生物科技股份有限公司 Fertilizer multistage fermentation continuous production device

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110831

Termination date: 20120929