CN102524918B - Disc type sword bean sheller - Google Patents
Disc type sword bean sheller Download PDFInfo
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- CN102524918B CN102524918B CN201210005901.0A CN201210005901A CN102524918B CN 102524918 B CN102524918 B CN 102524918B CN 201210005901 A CN201210005901 A CN 201210005901A CN 102524918 B CN102524918 B CN 102524918B
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Abstract
The invention discloses a disc type sword bean sheller, which comprises a frame, a feed hopper, a vibrating bed, a vibrating motor, shock-absorbing springs, a conical disc shelling mechanism, a main drive mechanism, a vibration separating screen and a collection box. The disc type sword bean sheller can be used for batch shelling of sword bean pods of different varieties, shapes and sizes, one-time shelling rate is high, breakage rate of shelled kernels is low, and the disc type sword bean sheller is simple in structure, low in cost and high in market feasibility.
Description
Technical field
The present invention relates to food processing machinery field, particularly a kind of disc type sword bean sheller.
Background technology
Shelling is that sword bean carries out the important process technique before deep processing.Because the physical behavior feature of sword bean itself has determined sword bean shelling, can not carry out integration of operation together with the results of field, just can shell after can only dropping to a certain degree at the moisture content of sword bean pod.
Press the classification of material hulling method, existing agricultural product hulling method mainly contains shock method, grinds stranding method, shearing method and extrusion etc.Husking by impact, is obstructed suddenly during by material seed high-speed motion and is subject to impulsive force, shell is out of shape under the effect of impulsive force until break, and is applicable to the large and more crisp material of shell in benevolence shell gap; Shear shelling,, by the shear action of relative motion knife plate between immovable support and rotary drum, material shell is cut and torn, realize the separated of shell and seed benevolence, be applicable to the tougher and non-fragile material of shell; Extruding shelling, makes seed be subject to squeeze and shell by the top clearance that the cylindrical rolls of a pair of switched in opposite forms, and is suitable for that moisture content is higher, the little material of adhesion between benevolence shell.
Sword bean seed is long flat cydariform, seed skin is surrounded by sweater and oblique longitudinal arrangement in shell, between seed, there is certain interval, because the pod shell of sword bean is hard and more pliable and tougher, two pod shell adhesions are tighter, surface seed when being subject to external force squeezing action is difficult to be moved and struts pod shell, and the effect that therefore existing material hulling method is applied to sword bean is unsatisfactory, there is no ripe hulling device both at home and abroad and is applied to produce actual.
The at present shelling operation of sword bean is mainly by manually completing, but manual shelling mode is time-consuming, effort and efficiency low, can not meet the requirement that its batch production, commercialization are produced, hindered the development of sword bean industrialization.Because shell sizes, the shape of different cultivars sword bean exists different from material character, therefore develop the hulling device that versatility is good, production efficiency is high, walnut hulling rate is high, percentage of damage is low, for promoting increasing peasant income, growth of agricultural efficiency and sword bean deep-processing machine great significance.
Summary of the invention
The object of the invention is to overcome the shortcoming existing in prior art, the disc type sword bean sheller that a kind of versatility is good, walnut hulling rate is high, production efficiency is high is provided.
Object of the present invention is achieved through the following technical solutions:
A disc type sword bean sheller, comprises frame 1, feed hopper 2, vibration lathe bed 3, vibrating motor 4, shock-absorbing spring 5, shelling Cone Disc mechanism 6, main driving mechanism 7, shaker separator net 8 and the case 9 that connects material.Vibration lathe bed 3 is fixed in frame 1 by the shock-absorbing spring 5 of its below, two ends, and feed hopper 2 is fixed on the head end top of vibration lathe bed 3; Vibrating motor 4 is connected to the below of vibration lathe bed 3; Shelling Cone Disc mechanism 6 is arranged on the below of the tail end of vibration lathe bed 3; Main driving mechanism 7 is fixed in frame 1, and is connected with the shelling Cone Disc mechanism 6 that is positioned at top; Shaker separator net 8 is located at the below of shelling Cone Disc mechanism 6, and is connected with vibration lathe bed 3 by sliding-block linkage; The below of shaker separator net 8 is provided with the case 9 that connects material.
Described vibration lathe bed 3 is provided with the feeding gathering sill that longitudinally parallel interval is arranged; The shape of cross section of feeding gathering sill is V-type, and its tail end is positioned at the top of shelling Cone Disc mechanism 6.
Described shelling Cone Disc mechanism 6 is included in upper Cone Disc 10 and the lower Cone Disc 11 arranging on same vertical direction, upper Cone Disc 10 is fixed in frame 1 by adjusting bolt and clamping screw, adjusting bolt is for changing the height of upper Cone Disc 10, and clamping screw is for fixing upper Cone Disc 10.Lower Cone Disc 11 adopts shell structure to reduce rotary inertia, and upper Cone Disc 10 and lower Cone Disc 11 are metal material, and in the center line installation altogether of same vertical direction.The inner surface of upper Cone Disc 10 is radially distributed with 8 conical surface raised lines, and the outer surface of lower Cone Disc 11 is radially distributed with 4 conical surface projections, shelling Cone Disc mechanism 6 is divided into the shelling passage 12 of 4 hollows.Shelling passage 12 is wedge structure wide at the top and narrow at the bottom along crest line, and the wide mouth in upper end is for charging, and lower end slot passes through for discharging the cracked shell in seed Renhe after shelling.
The inner surface of upper Cone Disc 10 of described shelling Cone Disc mechanism 6 is, the conical surface nub side surface of the conical surface raised line of the outer surface of lower Cone Disc 11, upper Cone Disc 10 surface and lower Cone Disc 11 all adopts annular knurl technique to improve skin-friction coefficient, be used for increasing friction, tear stripping active force, improve shell beans efficiency and success rate.The adjusting bolt of the upper Cone Disc 10 of rotation shelling Cone Disc mechanism 6 can be carried out the adjustment of upper Cone Disc 10, lower Cone Disc 11 axial spacings, and then changes the gap length of shelling passage 12, thereby adapts to the needs of the sword bean shelling processing of different cultivars, size.
Described main driving mechanism 7 comprises main motor 13, motor decelerating mechanism 14 and output shaft 15; One end of lower Cone Disc 11 and the output shaft 15 of motor decelerating mechanism 14 of shelling Cone Disc mechanism 6 are connected, and the other end is connected with frame 1 by bearing.
The described case 9 that connects material comprises left box body and right case, left box body be positioned at shaker separator net 8 under, right case is positioned at the lower right of shaker separator net 8.
Operation principle of the present invention: during work, vibrating motor 4, main motor 13 switch on power respectively, vibrating motor 4 drives vibration lathe bed 3 reciprocating, and main motor 13 drives the lower Cone Disc 11 of shelling Cone Disc mechanism 6 to carry out high speed rotating; Sword bean pod 16 enters vibration lathe bed 3 by feed hopper 2, make pod 16 fall into V-arrangement feeding gathering sill, and through being moved horizontally to the discharge end of vibration lathe bed 3, then under self gravitation effect, fall into vertically in shelling Cone Disc mechanism 6, from the upper end of shelling passage 12, enter in shelling passage 12.Shelling passage 12 is wedge structure wide at the top and narrow at the bottom along crest line, and pod 16 is jammed after falling into shelling passage 12.According to pushing feature easy to crack along sword bean incline direction, under the centrifugal force producing in lower Cone Disc 11 high speed rotating and the effect of pod 16 self gravitations, pod 16, along shelling passage 12 down slidings, makes pod 16 and upper Cone Disc 10, lower Cone Disc 11 produce the frictional force of opposite direction; Go up the conical surface raised line of Cone Disc 10, the conical surface projection of lower Cone Disc 11 is constantly sheared pod 16 shells simultaneously, under the acting in conjunction of extruding force, frictional force and shearing force, make shell produce breach until split completely, and depart from seed benevolence, reach the object of shelling.Seed Renhe pod shell after shelling drops into shaker separator net 8 together from the lower end slot of shelling passage 12, vibration lathe bed 3 drives shaker separator net 8 to vibrate, under the effect of vibration of shaker separator net 8, seed benevolence is along the mesh of shaker separator net 8 to falling in the left box body of the case 9 that connects material, pod shell is from shaker separator net 8 the right along skidding off, fall in the right case of the case 9 that connects material, complete the separation of shell benevolence.
The present invention compared with prior art tool has the following advantages and effect:
(1) highly versatile of the present invention: shelling Cone Disc mechanism upper Cone Disc, lower Cone Disc axial spacing is adjustable, can adapt to the shelling processing of different cultivars, shape and physical dimension pod, break away from the gap of the most of hulling methods location under shelling state, charging rate, shelling working region for pod, the requirement restriction of the size of shelling power, the classification of pod size etc.
(2) walnut hulling rate of the present invention is high: for the physical characteristic of sword bean shelling, the mode that adopts extruding, stone roller to rub and shear combination with the hands shells, and during shelling, can fully be broken, and the plasticity that can keep seed benevolence, walnut hulling rate is high, and the seed benevolence percentage of damage after shelling is low, loses little.
(3) production efficiency of the present invention is high: the shelling passage of shelling Cone Disc mechanism has adopted the size design of the wide conical surface, increased the pod quantity of time processing, the design of wedge structure has changed the dependence of conventional extruded formula hulling method for pod shelling pre-determined bit, can realize fast mass shelling processing.
(4) of the present invention simple in structure, with low cost, efficiency is high and easy to maintenance, is easy to realize industrialization shelling and produces, industrial application prospect is wide.
Accompanying drawing explanation
Fig. 1 is the structural representation of disc type sword bean sheller of the present invention.
Fig. 2 is the top view of disc type sword bean sheller of the present invention.
Fig. 3 is the sectional view that vibrates lathe bed in the present invention.
Fig. 4 a is the upper millstone top view of Cone Disc mechanism of shelling in the present invention.
Fig. 4 b is the upper millstone top view A-A sectional view of Cone Disc mechanism of shelling in the present invention.
Fig. 4 c is the upper millstone graphics of Cone Disc mechanism of shelling in the present invention.
Fig. 5 a is the lower millstone front view of Cone Disc mechanism of shelling in the present invention.
Fig. 5 b is the lower millstone top view of Cone Disc mechanism of shelling in the present invention.
Fig. 5 c is the lower millstone top view B-B sectional view of Cone Disc mechanism of shelling in the present invention.
Fig. 5 d is the lower millstone graphics of Cone Disc mechanism of shelling in the present invention.
Fig. 6 is the longitdinal cross-section diagram of passage of shelling in the present invention.
Fig. 7 is the view in transverse section of passage of shelling in the present invention.
Fig. 8 is the structural representation of main driving mechanism in the present invention.
The specific embodiment
Below in conjunction with embodiment, the present invention is done to further detailed description, but embodiments of the present invention are not limited to this.
Embodiment 1
As shown in Figure 1, disc type sword bean sheller, comprises frame 1, feed hopper 2, vibration lathe bed 3, vibrating motor 4, shock-absorbing spring 5, shelling Cone Disc mechanism 6, main driving mechanism 7, shaker separator net 8 and the case 9 that connects material.
Feed hopper 2 is fixed on the head end top of vibration lathe bed 3; Vibrating motor 4 is connected to the below of vibration lathe bed 3.
Shelling Cone Disc mechanism 6 is arranged on the below of the tail end of vibration lathe bed 3, as shown in Figure 4 and Figure 5, be included in the upper Cone Disc 10 and the lower Cone Disc 11 that on same vertical direction, arrange, upper Cone Disc 10 is fixed in frame 1 by adjusting bolt and clamping screw, adjusting bolt is for changing the height of upper Cone Disc 10, and clamping screw is for fixing upper Cone Disc 10.Lower Cone Disc 11 adopts shell structure to reduce rotary inertia, and upper Cone Disc 10 and lower Cone Disc 11 are metal material, and in the center line installation altogether of same vertical direction.The inner surface of upper Cone Disc 10 is radially distributed with 8 conical surface raised lines, and the outer surface of lower Cone Disc 11 is radially distributed with 4 conical surface projections, shelling Cone Disc mechanism 6 is divided into the shelling passage 12 of 4 hollows.As shown in Figure 6 and Figure 7, shelling passage 12 is wedge structure wide at the top and narrow at the bottom along crest line, and the wide mouth in upper end is for charging, and lower end slot passes through for discharging the cracked shell in seed Renhe after shelling.And, the shelling inner surface of upper Cone Disc 10 of Cone Disc mechanism 6 is, the conical surface nub side surface of the conical surface raised line of the outer surface of lower Cone Disc 11, upper Cone Disc 10 surface and lower Cone Disc 11 all adopts annular knurl technique to improve skin-friction coefficient, be used for increasing friction, tear stripping active force, improve shell beans efficiency and success rate.The adjusting bolt of the upper Cone Disc 10 of rotation shelling Cone Disc mechanism 6 can be carried out the adjustment of upper Cone Disc 10, lower Cone Disc 11 axial spacings, and then changes the gap length of shelling passage 12, thereby adapts to the needs of the sword bean shelling processing of different cultivars, size.
Main driving mechanism 7 is fixed in frame 1, and is connected with the shelling Cone Disc mechanism 6 that is positioned at top.As shown in Figure 8, main driving mechanism 7 comprises main motor 13, motor decelerating mechanism 14 and output shaft 15; One end of lower Cone Disc 11 and the output shaft 15 of motor decelerating mechanism 14 of shelling Cone Disc mechanism 6 are connected, and the other end is connected with frame 1 by bearing.
Shaker separator net 8 is located at the below of shelling Cone Disc mechanism 6, and is connected with vibration lathe bed 3 by sliding-block linkage; The below of shaker separator net 8 is provided with the case 9 that connects material.
The case 9 that connects material comprises left box body and right case, left box body be positioned at shaker separator net 8 under, right case is positioned at the lower right of shaker separator net 8.
When work, vibrating motor 4, main motor 13 switch on power respectively, and vibrating motor 4 drives vibration lathe bed 3 reciprocating, and main motor 13 drives the lower Cone Disc 11 of shelling Cone Disc mechanism 6 to carry out high speed rotating; Sword bean pod 16 enters vibration lathe bed 3 by feed hopper 2, make pod 16 fall into V-arrangement feeding gathering sill, and through being moved horizontally to the discharge end of vibration lathe bed 3, then under self gravitation effect, fall into vertically in shelling Cone Disc mechanism 6, from the upper end of shelling passage 12, enter in shelling passage 12.Shelling passage 12 is wedge structure wide at the top and narrow at the bottom along crest line, and pod 16 is jammed after falling into shelling passage 12.According to pushing feature easy to crack along sword bean incline direction, under the centrifugal force producing in lower Cone Disc 11 high speed rotating and the effect of pod 16 self gravitations, pod 16, along shelling passage 12 down slidings, makes pod 16 and upper Cone Disc 10, lower Cone Disc 11 produce the frictional force of opposite direction; Go up the conical surface raised line of Cone Disc 10, the conical surface projection of lower Cone Disc 11 is constantly sheared pod 16 shells simultaneously, under the acting in conjunction of extruding force, frictional force and shearing force, make shell produce breach until split completely, and depart from seed benevolence, reach the object of shelling.Seed Renhe pod shell after shelling drops into shaker separator net 8 together from the lower end slot of shelling passage 12, vibration lathe bed 3 drives shaker separator net 8 to vibrate, under the effect of vibration of shaker separator net 8, seed benevolence is along the mesh of shaker separator net 8 to falling in the left box body of the case 9 that connects material, pod shell is from shaker separator net 8 the right along skidding off, fall in the right case of the case 9 that connects material, complete the separation of shell benevolence.
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (5)
1. a disc type sword bean sheller, comprise frame, feed hopper, vibration lathe bed, vibrating motor, shock-absorbing spring, main driving mechanism, shaker separator net, vibration lathe bed is fixed in frame by the shock-absorbing spring of its below, two ends, and vibrating motor is connected to the below of vibration lathe bed; Main driving mechanism is fixed in frame, it is characterized in that: also comprise shelling Cone Disc mechanism and the case that connects material; Feed hopper is fixed on the head end top of vibration lathe bed; Shelling Cone Disc mechanism is arranged on the below of the tail end of vibration lathe bed, shelling Cone Disc mechanism is included in upper Cone Disc and the lower Cone Disc arranging on same vertical direction, upper Cone Disc is fixed in frame by adjusting bolt and clamping screw, the inner surface of upper Cone Disc is radially distributed with 8 conical surface raised lines, the outer surface of lower Cone Disc is radially distributed with 4 conical surface projections, the shelling passage that shelling Cone Disc mechanism is divided into 4 hollows, shelling passage is wedge structure wide at the top and narrow at the bottom along crest line; Main driving mechanism is connected with the shelling Cone Disc mechanism that is positioned at top; Shaker separator net is located at the below of shelling Cone Disc mechanism, and is connected with vibration lathe bed by sliding-block linkage; The below of shaker separator net is provided with the case that connects material.
2. disc type sword bean sheller according to claim 1, is characterized in that: described vibration lathe bed is provided with the feeding gathering sill that longitudinally parallel interval is arranged; The shape of cross section of feeding gathering sill is V-type, and its tail end is positioned at the top of shelling Cone Disc mechanism.
3. disc type sword bean sheller according to claim 1, is characterized in that: the inner surface of upper Cone Disc of described shelling Cone Disc mechanism is, the conical surface raised line surface of the outer surface of lower Cone Disc, upper Cone Disc and the conical surface nub side surface of lower Cone Disc all adopt annular knurl technique.
4. disc type sword bean sheller according to claim 1, is characterized in that: described main driving mechanism comprises main motor, motor decelerating mechanism and output shaft; One end of lower Cone Disc and the output shaft of motor decelerating mechanism of shelling Cone Disc mechanism are connected, and the other end is connected with frame by bearing.
5. disc type sword bean sheller according to claim 1, is characterized in that: described in the case that connects material comprise left box body and right case, left box body be positioned at shaker separator net under, right case is positioned at the lower right of shaker separator net.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210005901.0A CN102524918B (en) | 2012-01-10 | 2012-01-10 | Disc type sword bean sheller |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210005901.0A CN102524918B (en) | 2012-01-10 | 2012-01-10 | Disc type sword bean sheller |
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| CN102524918A CN102524918A (en) | 2012-07-04 |
| CN102524918B true CN102524918B (en) | 2014-02-26 |
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| CN201210005901.0A Active CN102524918B (en) | 2012-01-10 | 2012-01-10 | Disc type sword bean sheller |
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| CN107397234B (en) * | 2017-09-26 | 2021-02-26 | 贵州纯品油脂有限公司 | Multifunctional combined tea fruit decorticator |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1775114A (en) * | 2005-12-12 | 2006-05-24 | 浙江大学 | Chinese torreya hulling machine |
| CN201108024Y (en) * | 2007-09-06 | 2008-09-03 | 张永瑞 | Pinenut kernels hulling separating device |
| CN201571482U (en) * | 2009-11-23 | 2010-09-08 | 熊荣耀 | Combined type bean peeling machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3992626B2 (en) * | 2003-01-23 | 2007-10-17 | 有限会社プラントサポートサービス | Bean pod peeling device |
| US7493852B2 (en) * | 2005-06-17 | 2009-02-24 | George Taylor | Sheller and method of use thereof |
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- 2012-01-10 CN CN201210005901.0A patent/CN102524918B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1775114A (en) * | 2005-12-12 | 2006-05-24 | 浙江大学 | Chinese torreya hulling machine |
| CN201108024Y (en) * | 2007-09-06 | 2008-09-03 | 张永瑞 | Pinenut kernels hulling separating device |
| CN201571482U (en) * | 2009-11-23 | 2010-09-08 | 熊荣耀 | Combined type bean peeling machine |
Non-Patent Citations (1)
| Title |
|---|
| JP特开2004-222591A 2004.08.12 |
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