Summary of the invention
The purpose of this invention is to provide that a kind of fatigue resistance is high, wear resistance is good, cost is low, the high-strength bearing liner base layer of environmental protection.
Technological scheme of the present invention is:
A kind of high-strength bearing liner base layer; It is characterized in that said bearing shell base layer is positioned at the top of steel back layer; Said base layer is the aluminum alloy top layer, and wherein the weight percent proportioning of each element is: any or any two kinds of combinations 0.1~5%, impurity≤0.5%, surpluses are aluminium in tin 3.5~9.0%, silicon 1.5~5.0%, copper 0.1~5.0%, nickel 0.1~3.0%, manganese 0.1~0.5%, vanadium 0.1~0.3%, rhenium or lanthanum or the cerium.
The weight percentage of each element specifically can be in the said aluminum alloy top layer:
In the said aluminum alloy top layer: 5.5% tin, 2.5% silicon, 1.0% copper, 1.0% nickel, 0.2% manganese, 0.15% vanadium, 4.0% rhenium, surplus is an aluminium.
In the said aluminum alloy top layer: 5.5% tin, 3.0% silicon, 0.9% copper, 1.1% nickel, 0.25% manganese, 0.18% vanadium, 4.0% lanthanum, surplus is an aluminium.
In the said aluminum alloy top layer: 6.5% tin, 1.5% silicon, 2.0% copper, 0.7% nickel, 0.25% manganese, 0.10% vanadium, 4.0% cerium, surplus is an aluminium.
In the said aluminum alloy top layer: 6.0% tin, 3.0% silicon, 0.7% copper, 2.0% nickel, 0.5% manganese, 0.5% vanadium, 2.0% cerium, 3.0% lanthanum, surplus is an aluminium.
The present invention also provides a kind of method of producing the high-strength bearing liner base layer, may further comprise the steps:
1) with aluminium, tin, silicon, copper, nickel, manganese, vanadium material in advance batching melt refining;
2) add in rhenium or lanthanum or the cerium any one or any two kinds of refinings after the degasification again, rolling through repeatedly, process aluminium ingot;
3) then aluminium ingot is compound on the steel plate, finally forms the high-strength bearing liner base layer.
Through experimental verification, each material that adds among the present invention have respectively following effect 1. tin be to be added into as producing the composition of soft constituent element and aluminium generation eutectic.Add tin, the surface property of alloy is improved, improve the corrosion resistance of alloy; If the content of tin is too high, with intensity that influences alloy and hardness.Experiment showed, that the content when tin surpasses after 13%, hardness of alloy descends more than 15%.When the content of tin is too low, be lower than at 3% o'clock, the corrosion resistance of alloy descends more than 50%.2. silicon is intensity, bearing capacity, wear resistance, corrosion resistance, recrystallization temperature and seizure resistance can be provided and reduce thermal expansion coefficient.To steel the time, the silicon in the alloy can also prevent the formation of crisp iron-aluminum compound, helps improving the adhesion strength of bearing interlayer with aluminum alloy rolled.Along with the rising of silicone content, separate out the silicon particle in the alloy, hardness of alloy significantly strengthens.When the content of silicon reaches 5%, under the fatigue strength of alloy more than 20%.When silicone content surpasses 5%, plasticity and machinability deterioration.3. nickel is the Young's modulus that can improve alloy, ability reinforced alloys, the heat-resisting quantity of raising alloy.If nickel content is too high, hardness of alloy significantly strengthens.When content 3%, hardness improves 10%; When content reached 5%, hardness improved more than 20%.The corrosion resistance of alloy significantly descends.Simultaneously, because hardness is high, the technology capability of material descends.The life-span of cutter descends more than 30%.4. vanadium, manganese can improve the Young's modulus of alloy; Reduce the influence of poisonous metals such as iron, improve the metallographic structure of alloy, thereby play the effect of reinforced alloys.If too high levels will cause the segregation of alloy.Through experiment, when the content of manganese vanadium surpassed 0.8%, the metallographic skewness was deposited a large amount of needle-like or leaf-like tissue in the alloy.5. copper can improve the Young's modulus of alloy, plays the effect of reinforced aluminium alloy, also can reduce the degree that alloy rigidity reduces under the high temperature.6. in aluminum alloy, add trace rare-earth element, can significantly improve the metallographic structure of aluminum alloy, crystal grain thinning; Remove gas and objectionable impurities in the aluminum alloy, reduce the formation of crack of aluminum alloy, thereby improve the intensity of aluminum alloy; Improve processibility, can also improve heat resistance, plasticity and the forgeability of aluminum alloy, improve hardness, gain in strength and toughness; But because the rare earth expensive, in order to reduce cost, can not excessive use.
This shows that beneficial effect of the present invention is: one, compare traditional aluminum alloy material and have fatigue resistance height, good corrosion resistance, advantage that bearing capacity is high; Two, compare copper base bearing shell material and have advantage cheaply; Three, material of the present invention is not leaded, meets environmental protection requirement.
Embodiment
High-strength bearing liner base layer of the present invention is made up of aluminum alloy, and the weight percent proportioning of each element is in this aluminum alloy: any or any two kinds of combinations 0.1~5%, impurity≤0.5%, surpluses are aluminium in tin 3.5~9.0%, silicon 1.5~5.0%, copper 0.1~5.0%, nickel 0.1~3.0%, manganese 0.1~0.5%, vanadium 0.1~0.3%, rhenium or lanthanum or the cerium.
Embodiment 1
The weight percent proportioning of said aluminum alloy: 5.5% tin, 2.5% silicon, 1.0% copper, 1.0% nickel, 0.2% manganese, 0.15% vanadium, 4.0% rhenium, surplus is an aluminium.
Embodiment 2
The weight percent proportioning of said aluminum alloy: 5.5% tin, 3.0% silicon, 0.9% copper, 1.1% nickel, 0.25% manganese, 0.18% vanadium, 4.0% lanthanum, surplus is an aluminium.
Embodiment 3
The weight percent proportioning of said aluminum alloy: 6.5% tin, 1.5% silicon, 2.0% copper, 0.7% nickel, 0.25% manganese, 0.10% vanadium, 4.0% cerium, surplus is an aluminium.
Embodiment 4
6.0% tin, 3.0% silicon, 0.7% copper, 2.0% nickel, 0.5% manganese, 0.5% vanadium, 2.0% cerium, 3.0% lanthanum, surplus is an aluminium.
Embodiment 5
A kind of production method of high-strength bearing liner base layer is aluminium, tin, silicon, copper, nickel, manganese, vanadium material to be prepared burden in advance melt refining; Add any or two kinds of refinings in rhenium or lanthanum or the cerium after the degasification again; Rolling through repeatedly; Process aluminium ingot, be compound to then on the steel plate, finally form the high tensile aluminium alloy sliding bearing.
As shown in Figure 1, the high-strength bearing liner base layer is made up of aluminium alloy layer 2, and aluminium alloy layer 2 is positioned on the steel back layer 1.
The performance comparison of the present invention and existing technology comparative example is as shown in table 1 below:
Table 1
Adopt the fatigue resistance of " sapphire fatigue test board " copper test alloy material in the table 1, when the fatigue resistance of material reaches 120MPa, fatigue does not take place meet the internal-combustion engine requirement.
Adopt the corrosion resistance of " salt spray test chamber " test material in the table 1, the corrosion resistance of material of the present invention all will be got well than tin aluminium in the comparative example and Gao Xi aluminium material.
In sum, the various performance performances of the present invention are excellent.