CN102493087B - Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning - Google Patents
Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning Download PDFInfo
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- CN102493087B CN102493087B CN201110408996.6A CN201110408996A CN102493087B CN 102493087 B CN102493087 B CN 102493087B CN 201110408996 A CN201110408996 A CN 201110408996A CN 102493087 B CN102493087 B CN 102493087B
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Abstract
The invention provides a production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning. The production method comprises the following sequential steps of: (1) spinning; (2) weaving; and (3) printing and dyeing, and finishing. According to the invention, the paster fiber and the combed cotton fiber are comprehensively spun by an AB spinning process, a tight spinning process and a nubby spinning process, thus the fabric, which has clear texture and obvious convexo-concave effect in yarn appearance, does not reduce the strong-force nubby spinning process and yield, can satisfy different dyeing requirements, can replace folded yarn, realizes novelty yarn with reduced cost and has rough snowflake effect, is obtained.
Description
Technical field
The present invention relates to the production technology of yarn and fabric, particularly a kind of modified polyester fibre and combing cotton fibre are spun out the Fancy Yarns with shot effects, the production method that the reasonable disposition fabric tissue obtains rough snowflower effect fabric by tight AB slub yarn device.
Background technology
Pai Site (PARSTER) fiber is a kind of polyester modified product, it is born in terylene and is better than terylene, it has overcome the shortcomings such as traditional dacron pilling, combine the good wearability such as flexibility, skin-friendly of natural fabric, kept simultaneously the good drapability of terylene, have normal temperature, normal pressure can dye characteristic, and the fiber dye uptake reaches more than 97%, bright color after being dyed, gloss are beautiful, real colour, with itself and cotton blending, can the two advantage is comprehensive, obtain the good effect of taking.
The Novel snow loom figured mainly be use two kinds and above component fibre through behind the co-bathing dyeing because of fiber between the difference of absorbing dye amount embody the fabric that differential color spot obtains special snowflower effect.Existing Novel snow loom figured mainly is made into through plain weave and alternative construction thereof by the fancy strand on the market, because fancy yarns changes than rule, mostly spends type small and dense, visual effect is not obvious, lack third dimension, can't demonstrate fully its rough style, can not satisfy customer requirement.Slub yarn is outstanding because of its thickness joint, by adjusting slub space and doubly thick, the cloth cover snowflower effect is strengthened.
Summary of the invention
For above deficiency, the object of the present invention is to provide the production method of a kind of Novel fancy yarn and fabric thereof, it is the fabric that Pai Site fiber and combing cotton fibre is spun out extraordinary fancy yarn by tight AB slub yarn device and obtain rough type snowflower effect.
Technical scheme of the present invention is achieved in the following ways: the tight AB ring of Pai Site fiber and combing cotton fibre spins out the production method of snowflake fabric, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing; It is characterized in that:
1), spinning:
(1), the preparation combing cotton fibre obtains rove A: select the one-level medium staple cotton by Blowing-carding Unit, comb and parallel cotton fibers prior to spinning, in advance also, silver lap, combing, end also, rove obtains rove A;
In the described opening and cleaning step, hired roughneck's blade of griping cotton machine stretches out the rib distance and is 1mm, and the opener Beater Speed is 680rpm, and the comprehensive Beater Speed of lapper is 860rpm;
In the described carding step, 4 of the cylinder of carding machine and cover plates space be respectively 0.23,0.22,0.22,0.21mm, the cylinder rotating speed is 420r/min, the licker-in rotating speed is 858r/min, cover plate speed is 120mm/min.
Described in advance also, in end and the operation, roller gauge is 7*8*12, back zone drafting multiple is pre-and be 1.75, end and be 1.13.
In the described combing process, the noil scale of combing machine is 11, retreats to cotton.
In the described Roving Frames, the twist factor of Speed frames is 112, and roller gauge is 7*22*30, and the Suessen Pendulum Weighting Arm System is in " II ".
(2), preparation Pai Site fiber obtains rove B: with the Pai Site fiber by opening picking, comb and parallel cotton fibers prior to spinning, head also, the end also, rove obtains rove B;
In the described opening and cleaning step, hired roughneck's blade of griping cotton machine stretches out rib distance-1mm, and the Beater Speed of opening picking is that 4800rpm/ divides, and the comprehensive Beater Speed of lapper is 800r/min.
In the described carding step, 5 of the cylinder of carding machine and cover plates space be respectively 0.30,0.0.28,0.26,0.26,0.28mm, the cylinder rotating speed is 330r/min, the licker-in rotating speed is 756r/min, cover plate speed is 89mm/min.
Described head and and end and operation in, head and roller gauge 13*23, back zone drafting multiple head and 1.75, end and 1.35.
In the described Roving Frames, the twist factor of Speed frames is 49, roller gauge is 10*25*36, the Suessen Pendulum Weighting Arm System is in maximum " I " position.
(3) spun yarn: with the draw zone of above-mentioned rove A and rove B feeding fine spining machine, select suitable strand spacing, adopt tight AB slub yarn technique to spin the yarn of ply yarn structure;
Described fine spining machine draw zone is to install AB creel, horn mouth, compact yarn apparatus for collecting and intelligent ring yarn feeding device thereon additional, the compact yarn apparatus for collecting comprises special pipe, grid ring, rear roller, middle roller, front roller, control jaw and twisting point, rear roller is connected with horn mouth and AB creel, middle roller is between front roller and rear roller, grid ring is enclosed within on the special pipe, and rove A and rove B are by roller, control jaw and the rear spun yarn of twisting point; Special pipe has two narrow and small grooves, and the length of groove extends to the grid ring of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 2000Pa.
The ring specification of described intelligent ring yarn feeding device: basic yarn 45
sIrregular; Save long 20-60, pitch 80-190 doubly thick 1.8; Joint shape 110.
Described feeding rove stripe pitch 2mm, gather district's tension draft multiple 1.06, yarn twist factor 340; Roller gauge 18*38, steel traveler C1uludr5/0;
(4) winder: use the splicer be specifically designed to the processing strand, making the groove drum rotating speed is 850m/min, and the temperature in tension force 190CN, workshop is controlled at 25 ± 5 ℃, humidity and is controlled at 65 ± 5% speed of a motor vehicle;
2), weave: warping → sizing → gait → air-jet weaving → arrangement;
3), finishing process in printing and dye-ing: process with conventional method.
The present invention, Pai Site fiber and combing cotton fibre are by the Integrated using to AB spinning process, compact spinning technique and three kinds of techniques of ring spinning process, obtain the obvious yarn appearance of the clear convex-concave of a kind of lines, do not reduce powerful ring spinning process and output, can satisfy the coloured differently needs, substitute strand, reach the fancy yarn that reduces cost and the fabric that obtains rough type snowflower effect.
Description of drawings
Fig. 1 is AB creel compact yarn apparatus for collecting schematic diagram of the present invention.
The specific embodiment
The tight AB ring of Pai Site fiber and combing cotton fibre spins out the production method of snowflake fabric, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing;
1, spinning:
1), the preparation combing cotton fibre obtains rove A: Blowing-carding Unit → comb and parallel cotton fibers prior to spinning → in advance also → silver lap → combing → end also → rove A.
Combed cotton, select Xinjiang one-level medium staple cotton, its relevant device flow process: A002D type griping cotton machine one A035 type is driven cotton blender machine one FA025 type multi-mixer one FA106 type opener one FA161 type vibration cotton feeder one A076F type single beater scutcher one FA224 type carding machine one FA311F type pre-drawing machine one E32 type draw frame and lap machine combined one E65 type combing machine one HR1000 type drawing frame one FA458 type Speed frames, main technologic parameters is as follows: opening picking, griping cotton machine A002D type hired roughneck blade stretches out rib apart from 1mm, FA106 type opener Beater Speed 680rpm, the comprehensive Beater Speed 860rpm of A076F type lapper; Comb and parallel cotton fibers prior to spinning, 4 of cylinder and cover plates space be respectively 0.23,0.22,0.22,0.21mm, the cylinder rotating speed is 420r/min, the licker-in rotating speed is 858r/min, cover plate speed is 120mm/min; Drafting, roller gauge 7*8*12, back zone drafting multiple pre-and 1.75, end and 1.13; Combing, noil scale 11 retreats to cotton; Rove, twist factor 112, roller gauge 7*22*30, the Suessen Pendulum Weighting Arm System is in " II ".
2), preparation Pai Site fiber obtains rove B: opening picking → comb and parallel cotton fibers prior to spinning → head also → end also → rove B.
The Pai Site fiber spinnability is good, need not preliminary treatment, its relevant device flow process: A002D type griping cotton machine one FA025 type multi-mixer one FA106 type opener one FA161 type vibration cotton feeder one A076F type single beater scutcher-A186 type carding machine one FA303 type drawing frame * 2 one FA458 type Speed frames, main technologic parameters is as follows: opening picking, griping cotton machine A002D type hired roughneck blade stretches out rib distance-1mm, FA106 type opener Beater Speed 480rpm, the comprehensive Beater Speed 800rpm of A076F type lapper; Comb and parallel cotton fibers prior to spinning, 5 of cylinder and cover plates space be respectively 0.30,0.28,0.26,0.26,0.28mm, the cylinder rotating speed is 330r/min, the licker-in rotating speed is 756r/min, cover plate speed is 89mm/min; Drafting, roller gauge 13*23, back zone drafting multiple head and 1.75, end and 1.35; Rove, twist factor 49, roller gauge 10*25*36, the Suessen Pendulum Weighting Arm System is in " I " (maximum).
3), spun yarn: known by Fig. 1, with the draw zone of above-mentioned rove A and rove B feeding fine spining machine, select suitable strand spacing 2mm, adopt tight AB slub yarn technique to spin the yarn of ply yarn structure; Install AB creel 1 and horn mouth 2 additional at the fine spining machine draw zone, install compact yarn apparatus for collecting, intelligent slub yarn controller additional; Apparatus for collecting comprises that special pipe 6, grid ring 7, middle roller 4 are between front roller 5 and rear roller 3, linear velocity by intelligent slub yarn controller control rear roller 3, grid ring 7 is enclosed within on the special pipe 6, and rove A and rove B are by roller, control jaw 8 and twisting point 9 rear spun yarns; Special pipe 6 has two narrow and small grooves, and the length of groove extends to the grid ring 7 of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 21Pa.The parameter that affects yarn property mainly contains: Special-shaped suction pipe air negative pressure (2000Pa), gather district tension draft multiple (1.06), yarn twist factor (340).All the other main technologic parameters: roller gauge 18*38, steel traveler C1uludr5/0.
4) winder: use the splicer that is specifically designed to the processing strand, reduce the groove drum rotating speed, the control workshop moisture temperature rationally arranges electronic yarn clearer parameter.Main technologic parameters: speed of a motor vehicle 850m/min, tension force 190CN, 25 ± 5 ℃ of workshop temperature, humidity 65 ± 5%.
2, weave:
1) warping: tension pulley transfers to 6 grades by 4 grades, and tension force adds 2g.Relative humidity has 64% to transfer to 72%. tension pulleies and change the chromium plating dish by zinc-plated iron pan, has improved the equipment ABRASION RESISTANCE.
2) sizing:
1. Pai Site/cotton AB compact spinning ring 45
SYarn is always through 8372.Select high-performance starch to replace PVA; Prescription concentration of slurry 12 lattice, viscosity 7 seconds (bucket of 4 seconds of water speed).The rate of sizing: 12% ± 1, regain: 4%, percentage elongation≤1.
Concrete prescription is: PR-SU:50Kg, LH-65:37.5Kg, KT:6; Wax disk(-sc): 2, antistatic additive: 3Kg
2. the ancestral restrains slashing technique with reference to seeing chart for details:
3) gait: select the 85# reed, 3 of per tooths.
4) air-jet weaving: the JAT710 of Toyota air-jet weaving, select 32 ° of large openings; Little warp tension: 220Kg; Combine high: combine/144mm, 3.4 comprehensive/138mm for 1.2; The back rest, through frame :-2; Opening time: 290 °; Weave the speed of a motor vehicle: 600rpm; Weaving efficiency: 95%.
3, finishing process in printing and dye-ing: for preventing stopping up the special fiber micropore of pass, forbidding contains the softener of silicone oil.
The present invention, the AB spinning process is transformed and is fed draw zones by two kinds of different rove conventional spinning frame directly to spin a kind of spinning method that is similar to the ply yarn structure yarn; Compact spinning technique, be by effectively dwindle yarn be shaped the district the fiber strip width, dwindle or eliminate twist triangle zone, thereby further improve yarn texture, increase substantially the spinning method of yarn quality; The ring spinning process is a kind of spinning method that obtains various regular slubbing appearance of detail by changing the drawing rollers rotating speed.The present invention is with AB spinning process, compact spinning technique and three kinds of process modification Integrated usings of ring spinning process, differs to obtain a kind of lines thickness, concavo-convex obvious yarn appearance, does not reduce powerful ring spinning process and output, can satisfy client's needs.
Claims (13)
1. the tight AB ring of Pai Site fiber and combing cotton fibre spins out the production method of snowflake fabric, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing; It is characterized in that:
1), spinning:
(1), the preparation combing cotton fibre obtains rove A: select the one-level medium staple cotton by opening picking, comb and parallel cotton fibers prior to spinning, in advance also, silver lap, combing, end also, rove obtains rove A;
(2), preparation Pai Site fiber obtains rove B: with the Pai Site fiber by opening picking, comb and parallel cotton fibers prior to spinning, head also, the end also, rove obtains rove B;
(3) spun yarn: with the draw zone of above-mentioned rove A and rove B feeding fine spining machine, select suitable strand spacing, adopt tight AB slub yarn technique to spin the yarn of ply yarn structure;
(4) winder: use the splicer be specifically designed to the processing strand, making the groove drum rotating speed is 850m/min, and the temperature in tension force 190CN, workshop is controlled at 25 ± 5 ℃, humidity and is controlled at 65 ± 5% speed of a motor vehicle;
2), weave: warping → sizing → gait → air-jet weaving → arrangement;
3), finishing process in printing and dye-ing: process with conventional method.
2. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the opening and cleaning step in described step 1), the operation (1), hired roughneck's blade of griping cotton machine stretches out the rib distance and is 1mm, the opener Beater Speed is 680rpm, and the comprehensive Beater Speed of lapper is 860 rpm.
3. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the comb and parallel cotton fibers prior to spinning of described step 1), operation (1), 4 of the cylinder of carding machine and cover plates space and are respectively 0.23,0.22,0.22,0.21 mm, the cylinder rotating speed is 420r/min, the licker-in rotating speed is 858r/min, and cover plate speed is 120mm/min.
4. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: described step 1), operation (1) in advance also, the end and in, roller gauge is 7*8*12 mm, back zone drafting multiple is pre-and be 1.75, end and be 1.13.
5. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the combing of described step 1), operation (1), the noil scale of combing machine is 11 mm, retreats to cotton.
6. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the rove of described step 1), operation (1), the twist factor of Speed frames is 112, roller gauge is 7*22*30 mm, and the Pendulum Weighting Arm System that Suessen company produces is in " II ".
7. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the opening picking of described step 1), operation (2), hired roughneck's blade of griping cotton machine stretches out rib distance-1mm, the Beater Speed of opening picking is 4800 rpm, and the comprehensive Beater Speed of lapper is 800 rpm.
8. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the comb and parallel cotton fibers prior to spinning of described step 1), operation (2), 5 of the cylinder of carding machine and cover plates space and are respectively 0.30,0.28,0.26,0.26,0.28 mm, the cylinder rotating speed is 330r/min, the licker-in rotating speed is 756r/min, and cover plate speed is 89mm/min.
9. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: described step 1), operation (2) the head and and the end and in, head roller gauge 13*23 mm also, back zone drafting multiple head and 1.75, end and 1.35.
10. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: in the rove of described step 1), operation (2), the Pendulum Weighting Arm System that the twist factor of Speed frames is 49, roller gauge is 10*25*36 mm, Suessen company produces is in " I ".
11. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: described step 1), in the spun yarn of operation (3), to install the AB creel additional at the fine spining machine draw zone, horn mouth, compact yarn apparatus for collecting and intelligent ring yarn feeding device, the compact yarn apparatus for collecting comprises special pipe, grid ring, rear roller, middle roller, front roller, control jaw and twisting point, rear roller is connected with horn mouth and AB creel, middle roller is between front roller and rear roller, grid ring is enclosed within on the special pipe, and rove A and rove B pass through roller, spun yarn behind control jaw and the twisting point; Special pipe has two narrow and small grooves, and the length of groove extends to the grid ring of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 2000Pa.
12. the tight AB ring of Pai Site fiber according to claim 11 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: the ring specification of described intelligent ring yarn feeding device: basic yarn 45
sIrregular; Long 20,40,60,20,40,40,60,20,40,60 mm of joint; Pitch 80,100,130,150,190,130,190,130,80,100 mm; Doubly thick 1.8; Joint shape 110 mm.
13. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the production method of snowflake fabric, it is characterized in that: the strand spacing of described step 1), operation (3) is 2mm, gathers and distinguish tension draft multiple 1.05, yarn twist factor 340; Roller gauge 18*38 mm, steel traveler C1uludr5/0.
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| CN102965783A (en) * | 2012-12-10 | 2013-03-13 | 丹阳市丹盛纺织有限公司 | Method for blending kendyr fiber and nano silver fiber to prepare radiation-proof and antihypertension AB compact yarn |
| CN103061001B (en) * | 2013-01-30 | 2014-08-13 | 江苏聚杰微纤纺织科技集团有限公司 | Bamboo grain faux suede and processing technology thereof |
| CN103469404B (en) * | 2013-09-11 | 2016-03-02 | 广东溢达纺织有限公司 | A kind of slub yarn and production method thereof |
| CN105274669A (en) * | 2014-06-20 | 2016-01-27 | 湖北孝棉实业集团有限责任公司 | Spinning method combining embedding spinning with compact siro spinning |
| CN105862209A (en) * | 2016-06-06 | 2016-08-17 | 寿光市嘉信生态科技有限公司 | Preparing method of slub AB yarn |
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| CN109487391A (en) * | 2019-01-14 | 2019-03-19 | 南通通州江华纺织有限公司 | Half slub of double-contracting core colorful color-changeable and its Weaving method |
| CN110129937B (en) * | 2019-05-21 | 2020-12-08 | 山东天虹纺织有限公司 | Flash compact spinning elastic AB yarn and production method thereof |
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| US3079746A (en) * | 1961-10-23 | 1963-03-05 | Du Pont | Fasciated yarn, process and apparatus for producing the same |
| CN2767465Y (en) * | 2005-01-27 | 2006-03-29 | 潍坊四棉纺织有限公司 | Improved spinning machine |
| CN101191269A (en) * | 2006-11-29 | 2008-06-04 | 天津天纺投资控股有限公司 | Sheng-bast fiber and tencel blended bamboo node fabric and manufacturing technique thereof |
| CN101956267B (en) * | 2010-08-27 | 2012-01-18 | 江阴市茂达棉纺厂有限公司 | Production process of discontinuous dyed yarns |
| CN102242424A (en) * | 2011-06-21 | 2011-11-16 | 大连神州纺织有限公司 | Method for preparing compact spun slub high count yarns |
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