CN102493087A - Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning - Google Patents
Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning Download PDFInfo
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- CN102493087A CN102493087A CN2011104089966A CN201110408996A CN102493087A CN 102493087 A CN102493087 A CN 102493087A CN 2011104089966 A CN2011104089966 A CN 2011104089966A CN 201110408996 A CN201110408996 A CN 201110408996A CN 102493087 A CN102493087 A CN 102493087A
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Abstract
The invention provides a production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning. The production method comprises the following sequential steps of: (1) spinning; (2) weaving; and (3) printing and dyeing, and finishing. According to the invention, the paster fiber and the combed cotton fiber are comprehensively spun by an AB spinning process, a tight spinning process and a nubby spinning process, thus the fabric, which has clear texture and obvious convexo-concave effect in yarn appearance, does not reduce the strong-force nubby spinning process and yield, can satisfy different dyeing requirements, can replace folded yarn, realizes novelty yarn with reduced cost and has rough snowflake effect, is obtained.
Description
Technical field
The present invention relates to the production technology of yarn and lining, particularly a kind ofly modified polyester fibre and combing cotton fibre are spun out the Fancy Yarns, the reasonable disposition fabric tissue that have shot effects through tight AB slub yarn device obtain rough snowflower effect manufacturing method of fabrics.
Background technology
Pai Site (PARSTER) fiber is a kind of polyester modified product, and it is born in terylene and is superior to terylene, and it has overcome shortcomings such as traditional dacron pilling; Combine the good wearability such as flexibility, skin-friendly of natural fabric, kept the good drapability of terylene simultaneously, have normal temperature, normal pressure can dye characteristic; And the fiber dye uptake reaches more than 97%, and bright color after being dyed, beautiful, the real colour of gloss are with itself and cotton blending; Can the two advantage is comprehensive, obtain the good effect of taking.
Novel snowflake fabric mainly be to use two kinds and above component fibre through behind the co-bathing dyeing because of fiber between the difference of absorbing dye amount embody the fabric that differential color spot obtains special snowflower effect.Existing novel snowflake fabric mainly is made into through plain weave and alternative construction thereof by the fancy strand on the market, because of fancy yarns changes than rule, mostly spends type small and dense; Visual effect is not obvious; Lack third dimension, can't demonstrate fully its rough style, can not satisfy customer requirement.Slub yarn is outstanding because of its thickness joint, and is thick with doubly through the adjustment slub space, and the cloth cover snowflower effect is strengthened.
Summary of the invention
To above deficiency; The object of the present invention is to provide a kind of novel Fancy Yarns and manufacturing method of fabrics thereof, it is that Pai Site fiber and combing cotton fibre are spun out extraordinary fancy yarn through tight AB slub yarn device and obtain the fabric of rough type snowflower effect.
Technical scheme of the present invention realizes in the following manner: the tight AB ring of Pai Site fiber and combing cotton fibre spins out the snowflake manufacturing method of fabrics, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing; It is characterized in that:
1), spinning:
(1), the preparation combing cotton fibre obtains rove A: select for use the one-level medium staple cotton through opening picking combination machine, comb and parallel cotton fibers prior to spinning, in advance also, silver lap, combing, end also, rove obtains rove A;
In the described opening and cleaning step, hired roughneck's blade of griping cotton machine stretches out the rib distance and is 1mm, and opener hired roughneck speed is 680rpm, and the comprehensive hired roughneck's speed of lapper is 860 rpm;
In the described carding step, 4 of the cylinder of carding machine and cover plates space and are respectively 0.23,0.22,0.22,0.21 mm, and the cylinder rotating speed is 420r/min, and the licker-in rotating speed is 858r/min, and cover plate speed is 120mm/min.
Described in advance also, in end and the operation, roller gauge is 7*8*12, back zone drafting multiple in advance and be 1.75, end and be 1.13.
In the described combing process, the noil scale of combing machine is 11, retreats to cotton.
In the described rove operation, the twist factor of Speed frames is 112, and roller gauge is 7*22*30, and the Suessen reel cage adds and is pressed in " II ".
(2), preparation Pai Site fiber obtains rove B: with the Pai Site fiber through opening picking, comb and parallel cotton fibers prior to spinning, head also, the end also, rove obtains rove B;
In the described opening and cleaning step, hired roughneck's blade of griping cotton machine stretches out rib distance-1mm, and hired roughneck's speed of opening picking is 4800 rpm/ branches, and the comprehensive hired roughneck's speed of lapper is 800 r/min.
In the described carding step, 5 of the cylinder of carding machine and cover plates space be respectively 0.30,0.0.28,0.26,0.26,0.28 mm, the cylinder rotating speed is 330r/min, the licker-in rotating speed is 756r/min, cover plate speed is 89mm/min.
Described head and with end and operation in, head and roller gauge 13*23, back zone drafting multiple head and 1.75, end and 1.35.
In the described rove operation, the twist factor of Speed frames is 49, roller gauge is that 10*25*36, Suessen reel cage add and be pressed in maximum " I " position.
(3) spun yarn: with the draw zone of above-mentioned rove A and rove B feeding fine spining machine, select suitable rove spacing for use, adopt tight AB slub yarn technology to spin the yarn of strand structure;
Described fine spining machine draw zone is to install AB creel, horn mouth, compact yarn apparatus for collecting and intelligent slub yarn device above that additional; The compact yarn apparatus for collecting comprises special pipe, grid ring, rear roller, middle roller, front roller, control jaw and twisting point; Rear roller is connected with horn mouth and AB creel; Middle roller is between front roller and rear roller, and grid ring is enclosed within on the special pipe, and rove A and rove B are through roller, control jaw and twisting point back spun yarn; Special pipe has two narrow and small grooves, and the length of groove extends to the grid ring of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 2000Pa.
The ring specification of described intelligent slub yarn device: basic yarn 45
sIrregular; 80-190 times thick 1.8 of joint length 20-60, pitches; Joint shape 110.
Described feeding rove stripe pitch 2mm, gather district's tension draft multiple 1.06, yarn twist factor 340; Roller gauge 18*38, steel traveler C1uludr5/0;
(4) winder: use the splicer be specifically designed to the processing strand, making the groove drum rotating speed is 850m/min, and the temperature in tension force 190CN, workshop is controlled at 25 ± 5 ℃, humidity and is controlled at 65 ± 5% speed of a motor vehicle;
2), weave: warping → sizing → gait → air-jet weaving → arrangement;
3), finishing process in printing and dye-ing: handle with conventional method.
The present invention; Pai Site fiber and combing cotton fibre are through the comprehensive use to AB spinning process, compact spinning technique and three kinds of technologies of ring spinning process; Obtain the tangible yarn appearance of the clear convex-concave of a kind of lines, do not reduce powerful ring spinning process and output, can satisfy the coloured differently needs; Substitute strand, reach the fancy yarn that reduces cost and obtain the fabric of rough type snowflower effect.
Description of drawings
Fig. 1 is an AB creel compact yarn apparatus for collecting sketch map of the present invention.
The specific embodiment
The tight AB ring of Pai Site fiber and combing cotton fibre spins out the snowflake manufacturing method of fabrics, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing;
1, spinning:
1), the preparation combing cotton fibre obtains rove A: opening picking combination machine → comb and parallel cotton fibers prior to spinning → in advance also → silver lap → combing → end also → rove A.
Combed cotton; Select Xinjiang one-level medium staple cotton for use; Its relevant device flow process: A002D type griping cotton machine one A035 type is driven cotton blender machine one FA025 type multi-mixer one FA106 type opener one FA161 type vibration cotton feeder one A076F type single beater scutcher one FA224 type carding machine one FA311F type pre-drawing machine one E32 type draw frame and lap machine combined one E65 type combing machine one HR1000 type drawing frame one FA458 type Speed frames; Main technologic parameters is following: opening picking; Griping cotton machine A002D type hired roughneck blade stretches out rib apart from 1mm, FA106 type opener hired roughneck speed 680rpm, comprehensive hired roughneck's speed 860 rpm of A076F type lapper; Comb and parallel cotton fibers prior to spinning, 4 of cylinder and cover plates are spaced and are respectively 0.23,0.22,0.22,0.21 mm, and the cylinder rotating speed is 420r/min, and the licker-in rotating speed is 858r/min, and cover plate speed is 120mm/min; Drafting, roller gauge 7*8*12, back zone drafting multiple in advance and 1.75, end and 1.13; Combing, noil scale 11 is retreated to cotton; Rove, twist factor 112, roller gauge 7*22*30, Suessen reel cage add and are pressed in " II ".
2), preparation Pai Site fiber obtains rove B: opening picking → comb and parallel cotton fibers prior to spinning → head also → end also → rove B.
The Pai Site fiber spinnability is good; Need not preliminary treatment; Its relevant device flow process: A002D type griping cotton machine one FA025 type multi-mixer one FA106 type opener one FA161 type vibration cotton feeder one A076F type single beater scutcher-A186 type carding machine one FA303 type drawing frame * 2 one FA458 type Speed frames; Main technologic parameters is following: opening picking; Griping cotton machine A002D type hired roughneck blade stretches out rib distance-1mm, FA106 type opener hired roughneck speed 480rpm, comprehensive hired roughneck's speed 800 rpm of A076F type lapper; Comb and parallel cotton fibers prior to spinning, 5 of cylinder and cover plates are spaced and are respectively 0.30,0.28,0.26,0.26,0.28 mm, and the cylinder rotating speed is 330r/min, and the licker-in rotating speed is 756r/min, and cover plate speed is 89mm/min; Drafting, roller gauge 13*23, back zone drafting multiple head and 1.75, end and 1.35; Rove, twist factor 49, roller gauge 10*25*36, Suessen reel cage add and are pressed in " I " (maximum).
3), spun yarn: know by Fig. 1,, select suitable rove spacing 2mm for use, adopt tight AB slub yarn technology to spin the yarn of strand structure with the draw zone of above-mentioned rove A and rove B feeding fine spining machine; On the fine spining machine draw zone, install AB creel 1 and horn mouth 2 additional, install compact yarn apparatus for collecting, intelligent slub yarn controller additional; Apparatus for collecting comprises that special pipe 6, grid ring 7, middle roller 4 are between front roller 5 and rear roller 3; Linear velocity through intelligent slub yarn controller control rear roller 3; Grid ring 7 is enclosed within on the special pipe 6, and rove A and rove B are through roller, control jaw 8 and twisting point 9 back spun yarns; Special pipe 6 has two narrow and small grooves, and the length of groove extends to the grid ring 7 of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 21Pa.The parameter that influences yarn property mainly contains: Special-shaped suction pipe air negative pressure (2000Pa), gather district tension draft multiple (1.06), yarn twist factor (340).All the other main technologic parameters: roller gauge 18*38, steel traveler C1uludr5/0.
4) winder: use the splicer that is specifically designed to the processing strand, reduce the groove drum rotating speed, the control workshop moisture temperature rationally is provided with the clear parameter of electricity.Main technologic parameters: speed of a motor vehicle 850m/min, tension force 190CN, 25 ± 5 ℃ of workshop temperature, humidity 65 ± 5%.
2, weave:
1) warping: tension pulley transfers to 6 grades by 4 grades, and tension force adds 2g.Relative humidity has 64% to transfer to 72%. tension pulleies and change the chromium plating dish by zinc-plated iron pan, has improved the equipment ABRASION RESISTANCE.
2) sizing:
1. Pai Site/cotton AB closely spins ring 45
SYarn, total through 8372.Select for use high-performance starch to replace PVA; Prescription concentration of slurry 12 lattice, viscosity 7 seconds (bucket of 4 seconds of water speed).The rate of sizing: regain 12% ± 1: percentage elongation≤1 4%.
Concrete prescription is: PR-SU:50 Kg, LH-65:37.5 Kg, KT:6; Wax disk(-sc): 2, antistatic additive: 3 Kg
2. the ancestral restrains slashing technique with reference to seeing chart for details:
3) gait: select the 85# reed for use, 3 of per tooths.
4) air-jet weaving: the JAT710 of Toyota air-jet weaving, select 32 ° of big openings for use; Little warp tension: 220Kg; Combine high: 1.2 comprehensive/144mm, 3.4 comprehensive/138mm; The back rest, through frame :-2; Opening time: 290 °; Weave the speed of a motor vehicle: 600rpm; Weaving efficiency: 95%.
3, finishing process in printing and dye-ing: for preventing to stop up the special fiber micropore of pass, forbidding contains the softener of silicone oil.
The present invention, the AB spinning process is conventional spinning frame to be transformed and fed draw zones by two kinds of different rove directly spin a kind of spinning method that is similar to strand structure yarn; Compact spinning technique, be through effectively dwindle yarn be shaped the district the fiber strip width, dwindle or eliminate twist triangle zone, thereby further improve yarn texture, increase substantially the spinning method of yarn quality; The ring spinning process is through changing a kind of spinning method that the drawing rollers rotating speed obtains various regular slubbing appearance of detail.The present invention comprehensively uses AB spinning process, compact spinning technique and three kinds of process modification of ring spinning process, differs to obtain a kind of lines thickness, concavo-convex tangible yarn appearance, does not reduce powerful ring spinning process and output, can satisfy client's needs.
Claims (13)
1. the tight AB ring of Pai Site fiber and combing cotton fibre spins out the snowflake manufacturing method of fabrics, may further comprise the steps successively: 1) spinning, 2) weave, 3) finishing process in printing and dye-ing; It is characterized in that:
1), spinning:
(1), the preparation combing cotton fibre obtains rove A: select for use the one-level medium staple cotton through opening picking, comb and parallel cotton fibers prior to spinning, in advance also, silver lap, combing, end also, rove obtains rove A;
(2), preparation Pai Site fiber obtains rove B: with the Pai Site fiber through opening picking, comb and parallel cotton fibers prior to spinning, head also, the end also, rove obtains rove B;
(3) spun yarn: with the draw zone of above-mentioned rove A and rove B feeding fine spining machine, select suitable rove spacing for use, adopt tight AB slub yarn technology to spin the yarn of strand structure;
(4) winder: use the splicer be specifically designed to the processing strand, making the groove drum rotating speed is 850m/min, and the temperature in tension force 190CN, workshop is controlled at 25 ± 5 ℃, humidity and is controlled at 65 ± 5% speed of a motor vehicle;
2), weave: warping → sizing → gait → air-jet weaving → arrangement;
3), finishing process in printing and dye-ing: handle with conventional method.
2. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the opening and cleaning step in described step 1), the operation (1); Hired roughneck's blade of griping cotton machine stretches out the rib distance and is 1mm; Opener hired roughneck speed is 680rpm, and the comprehensive hired roughneck's speed of lapper is 860 rpm.
3. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the comb and parallel cotton fibers prior to spinning of described step 1), operation (1); 4 of the cylinder of carding machine and cover plates space and are respectively 0.23,0.22,0.22,0.21 mm; The cylinder rotating speed is 420r/min, and the licker-in rotating speed is 858r/min, and cover plate speed is 120mm/min.
4. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: described step 1), operation (1) in advance also, the end and in; Roller gauge is 7*8*12, back zone drafting multiple in advance and be 1.75, end and be 1.13.
5. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics, it is characterized in that: in the combing of described step 1), operation (1), the noil scale of combing machine is 11, retreats to cotton.
6. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the rove of described step 1), operation (1); The twist factor of Speed frames is 112; Roller gauge is 7*22*30, and the Suessen reel cage adds and is pressed in " II ".
7. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the opening picking of described step 1), operation (2); Hired roughneck's blade of griping cotton machine stretches out rib distance-1mm; Hired roughneck's speed of opening picking is 4800 rpm/ branches, and the comprehensive hired roughneck's speed of lapper is 800 rpm/ branches.
8. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the comb and parallel cotton fibers prior to spinning of described step 1), operation (2); 5 of the cylinder of carding machine and cover plates space be respectively 0.30,0.0.28,0.26,0.26,0.28 mm; The cylinder rotating speed is 330r/min, and the licker-in rotating speed is 756r/min, and cover plate speed is 89mm/min.
9. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: described step 1), operation (2) the head and with the end and in; Head roller gauge 13*23 also, back zone drafting multiple head and 1.75, end and 1.35.
10. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the rove of described step 1), operation (2), the twist factor of Speed frames is 49, roller gauge is that 10*25*36, Suessen reel cage add and be pressed in maximum " I " position.
11. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics; It is characterized in that: in the spun yarn of described step 1), operation (3); Be to install AB creel, horn mouth, compact yarn apparatus for collecting and intelligent slub yarn device additional at the fine spining machine draw zone; The compact yarn apparatus for collecting comprises special pipe, grid ring, rear roller, middle roller, front roller, control jaw and twisting point, and rear roller is connected with horn mouth and AB creel, and middle roller is between front roller and rear roller; Grid ring is enclosed within on the special pipe, and rove A and rove B are through roller, control jaw and twisting point back spun yarn; Special pipe has two narrow and small grooves, and the length of groove extends to the grid ring of interpolation by front roller nip always and exports on the jaw line of roller, and the Special-shaped suction pipe air negative pressure is 2000Pa.
12. the tight AB ring of Pai Site fiber according to claim 11 and combing cotton fibre spins out the snowflake manufacturing method of fabrics, it is characterized in that: the ring specification of described intelligent slub yarn device: basic yarn 45
sIrregular; Joint long 20,40,60,20,40,40,60,20,40,60; Pitch 80,100,130,150,190,130,190,130,80,100; Doubly thick 1.8; Joint shape 110.
13. the tight AB ring of Pai Site fiber according to claim 1 and combing cotton fibre spins out the snowflake manufacturing method of fabrics, it is characterized in that: the rove spacing of described step 1), operation (3) is 2mm, gathers and distinguish tension draft multiple 1.05, yarn twist factor 340; Roller gauge 18*38, steel traveler C1uludr5/0.
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| CN103061001A (en) * | 2013-01-30 | 2013-04-24 | 江苏聚杰微纤纺织科技集团有限公司 | Bamboo grain faux suede and processing technology thereof |
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| CN106048855A (en) * | 2016-08-08 | 2016-10-26 | 丹阳市丹盛纺织有限公司 | Production method of coconut carbon blended fabric |
| CN106245190A (en) * | 2016-08-08 | 2016-12-21 | 丹阳市丹盛纺织有限公司 | Snowflake silk is handed over spun yarn and the production method of fabric |
| CN106968038A (en) * | 2017-05-10 | 2017-07-21 | 山东联润新材料科技有限公司 | One kind match big difference AB slub Yarn spinning methods of network compact spinning |
| CN109487391A (en) * | 2019-01-14 | 2019-03-19 | 南通通州江华纺织有限公司 | Half slub of double-contracting core colorful color-changeable and its Weaving method |
| CN110129937A (en) * | 2019-05-21 | 2019-08-16 | 山东天虹纺织有限公司 | A kind of tight match of flash of light spins elastic force AB yarn and its production method |
| CN110129937B (en) * | 2019-05-21 | 2020-12-08 | 山东天虹纺织有限公司 | Flash compact spinning elastic AB yarn and production method thereof |
| CN114395849A (en) * | 2021-11-29 | 2022-04-26 | 宁波大千纺织品有限公司 | Color-segment bamboo joint three-dimensional concave-convex fabric and preparation method thereof |
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