CN105019082B - A kind of bamboo fibre and acrylic fiber blending air vortex spinning product and its Weaving method - Google Patents

A kind of bamboo fibre and acrylic fiber blending air vortex spinning product and its Weaving method Download PDF

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CN105019082B
CN105019082B CN201410168123.6A CN201410168123A CN105019082B CN 105019082 B CN105019082 B CN 105019082B CN 201410168123 A CN201410168123 A CN 201410168123A CN 105019082 B CN105019082 B CN 105019082B
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acrylic fiber
bamboo fibre
speed
gauge
draft multiple
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CN105019082A (en
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范宪坤
贾少伟
杨家鲁
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Shandong Yanggu Shunda Textile Co Ltd
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Abstract

The present invention is to disclose a kind of bamboo fibre and acrylic fiber blending air vortex spinning product and its Weaving method, and spinning product bamboo fibre respectively accounts for 50% with acrylic fiber quality;Length 38mm, the fineness 1.33dtex of bamboo fibre;The fracture strength 2.12cn.dex 1 of bamboo fibre, extension at break 18.2%, regain 12.0%;The mm of acrylic fiber length 38, the dtex of fineness 1.67;The cn.dex 1 of acrylic fiber fracture strength 4.2, the % of extension at break 40, the % of regain 2.0;Bamboo fibre, acrylic fiber blending air vortex spinning product are 18.5tex;Weaving method, comprise the following steps:Sorting, opening and cleaning step, carding step, mixing in doubling step, vortex spinning process.The spinning product have prominent moisture absorption, perspiration functions;Higher anti-fluffing, balling-up and wrinkle resistance;Dimensional stability;Excellent wear-resisting, fast light, against weather;The preferably function such as dyeing, colour retention and environmental protection, degraded, antibacterial, deodorization.

Description

A kind of bamboo fibre and acrylic fiber blending air vortex spinning product and its Weaving method
Technical field
This product is related to a kind of spinning product and its production technology, specifically a kind of bamboo fibre and acrylic fiber blending whirlpool Flow spinning product and its Weaving method.
Background technology
As the improvement of people's living standards, the function of textile is no longer most basic warming, it is more to pursue Novel, comfortable, fashion, environmental protection etc. some it is modern, emerging the effect of.Pass through the further investigation to future market demand, prediction, tune Look into, with reference to the characteristics of existing new fiber materials and spinning method utilization, developed bamboo/nitrile 50/50 18.5tex it is vortexed textile product.
Vortex spinning is a kind of spinning method that latest developments are got up, and has unique yarn formation structure.The production developed Product have many merits than traditional spinning.We analyze its advantage and disadvantage from air vortex spinning principle., will simultaneously in air vortex spinning Ripe bar directly feeds drafting system after bar, and the fibre bundle after drawing-off exports from front roller nip, guidance cavity through nozzle and only Twist with the fingers chamber and enter minor air cell, fibre bundle front end enters hollow pipe in the case where only twisting with the fingers chamber effect(Hollow spindle)It is interior, fiber tail end due to from The effect of mental and physical efforts and air-flow, expansion is produced, form the fiber of free state(It can be described as tail end free end of fiber), free end fibre Tie up the eddy current effect backspin formed in peripheral jet hole ejection air-flow to transfer to twist resultant yarn, drawn by hollow pipe, be wound into bobbin Yarn, after fiber enters nozzle, nozzle box(Minor air cell)Interior space sudden enlargement, the outer layer fiber of fibre bundle are by radial effect and swollen Swollen expansion.The front end of fiber is still in yarn body, is only twisted with the fingers chamber and introduced in hollow pipe;, free end is formed, and with rotary pneumatic Stream, the surrounding of yarn body core fibre is separated from certain direction in fiber tail end(Swirling eddy direction)Winding, complete adding for yarn Twist with the fingers, its twist principle is as shown in the figure.An important function for only twisting with the fingers chamber is that guiding fiber head end enters in hollow pipe, fiber head end Into after hollow pipe, tail end expansion, and resultant yarn is twisted by air-flow, form bright and clean the tightly twisting of internal fiber parallel outer fiber parcel Yarn.The yarn being spun into through yarn clearer, after Yarn Defect is removed, is winding on bobbin again.
Analyzed from vortex spinning yarn formation structure, vortex spinning is to make the head end of fiber into yarn using the vortex of compressed air The heart is assembled, and the centre of yarn is formed the outer layer of yarn with other fiber spoolings into straight yarn untwisted state, the lower end of yarn. On the other hand, minimum fiber is blown away by compressed air, and advantage spinning fiber every is all twisted into the center of yarn body, fine by other The tail end covering of dimension.In the inside of yarn, fiber forms the solid construction without malleable, and outside forms and mutually tangles parcel Web.Therefore, Air Vortex Spun Yarn turns into the minimum yarn of filoplume.
Due to the special yarn formation structure of vortex spinning so that the fabric of the yarn, advantage protrude.First, few filoplume, makes The anti-fluffing of fabric, pilling tendency and wearability are particularly excellent, smooth appearance, solid yarn body construction in addition so that fabric chi Very little stability, skew of weft, coloring are protected color, washing fastness etc. advantage and protruded.Meanwhile the arrangement of the non-twist parallel fibers in yarn body center Form, constitute the hydraulic pipeline of yarn body, it is ensured that the excellent moisture absorption of fabric, wet guiding function, the easy dress developed, motion The sweat in the summer of sweltering heat is filled also to discharge rapidly, be not bound to, it is comfortable and easy to wear nice and cool.But feel is hardened under being One step air vortex spinning needs the blemish in an otherwise perfect thing overcome.Belonging to novel spinning situation additionally, due to it, existing market kind is extremely single, It is suitable only for spunbond glue fiber or low ratio terylene and viscose blended product.It is difficult various spinning to be present in other fibrous raw materials Degree.We analyze the existing fibrous raw material in market one by one with reference to the market demand.It is final to determine bamboo fibre and acrylic fiber Carry out blending, vortex spinning yarn of the exploitation with specific function.
Bamboo fibre is the novel green regenerated celulose fibre of China's self-developing development and industrialization production.The property of bamboo Matter and special green processing technology, create some special efficacies that bamboo fibre is different from other fibers.Such as:Natural The netted cross section of concrete dynamic modulus and irregular jagged edge structure, the shallower groove of longitudinal surface, are advantageous to lead wet and moisture absorption Permeability, in transient absorption and moisture can be evaporated, its moisture absorption, moisture releasing are occupied first of each fiber.Therefore, there is " the fibre that can be breathed The title of dimension ", this characteristic also cause bamboo fiber to have even dyeing, bright in colour, not viscous to take, not stagnant wet, to human body skin With the characteristic such as comfortable, dry and comfortable well;The crystallinity of bamboo fibre 40%, make it have good pilling resistance and crease-resistant Property, also cause fabric feeling and soft texture, it is bright and clean it is smooth, drapability is good, gas permeability is good, fine and smooth and be imbued with silk quality sensation, gives A kind of comfort level of zero pressure of people;Other bamboo fiber is almost nil to 200-400nm ultraviolet ray transmissivity;Bamboo fibre Can natural biology degraded and distinctive bacteria resistance itself cause bamboo fiber have excellent health care, antibacterial, deodorization, The function such as green, being detected through authoritative institution of the State Administration of Textile Industry proves:Bamboo fibre has natural antibacterial action(Same After bacterium dissipates 24 hours on different fiber cloths, bacterial death rate on bamboo fiber fabric is up to more than 70%).But bamboo is fine In place of dimension also has some shortcomings, such as:Strongly relatively low, wearability is slightly worse.
Acrylic fibers are polyacrylonitrile fibre, and it is by more than 85% acrylonitrile and the high score of second, third other monomer copolymerization The synthetic fibers of sub- polymer spinning.The property of acrylic fibers is similar to wool, so there is the title of " synthetic wool ".
Acrylic fiber is with conspicuous characteristics, is mainly manifested in the following aspects:Higher intensity, its fracture strength are higher than wool 1-2.5 times, wet strong also reach does strong 85-95%;Less fibre density, it is lighter than wool, because acrylic fiber is light, volume It is fluffy, large quantity of air can be accommodated, thus, heat insulating ability is preferable;In addition, heat resistance is also preferable, continue 32 under 125 DEG C of hot-airs My god, intensity can keep constant, and it softens sticking temperature and is also up to 200 DEG C;Optimal light resistance and against weather, in various weavings In fiber, the light resistance and against weather of acrylic fibers are best, if only declining 20% in 1 year its intensity of atmospheric exposure;Higher change Stability is learned, it is extremely stable in acid, oxidant or organic solvent and not mouldy, it is not afraid of and damages by worms;Acrylic fibers hygroscopicity is poor, mark Quasi- regain is only 2.0%, and therefore, it has indeformable advantage after not afraid of water and lower water, can remain hairy, continuously Washing smooth can still not wrinkled;In addition.Acrylic fibers are due to being used made from copolymerization method, therefore dyeability is preferable.In summary so that Acrylic fabric has wool type outward appearance, and fabric is merrily and lightheartedly soft, and dyeability is good, good heat preservation performance, and sun-resistant and weather-resistant property is good, rich Flexible, washing shrinkage is low, is unlikely to deform, the advantages that easily being done after washing.But easily fluffing, balling-up are that the unavoidable of acrylic fibers lacks Point.
The product that we are developed has many advantages, such as:Prominent moisture absorption, perspiration functions;Higher anti-fluffing, balling-up and Wrinkle resistance;Dimensional stability;Excellent wear-resisting, fast light, against weather;Preferably dyeing, colour retention and environmental protection, degraded, antibacterial, The functions such as deodorization.Future market growth requirement is catered to again, and we take the lead in have developed the 18.5tex vortex spinnings of bamboo/nitrile 50/50 Series of products, in prior art, manufactured this spinning product, skill of the present invention are not improved as to the progressive of the technical program Art achieves prominent substantive distinguishing features and significant technological progress.
The content of the invention
The technical problem to be solved in the present invention is:The strength of bamboo fibre is relatively low, wears no resistance and the anti-fluffing of acrylic fibers, balling-up Poor and partially hard air vortex spinning feel technical problem.Separately in yarn in carding process, the skill being caught can often occur in acrylic fiber Art problem, and in spinning drawing-out process, in order to ensure acrylic fiber and the accurate technical problem of viscose fiber blending ratio.
In order to solve the above technical problems, the present invention uses following technical proposals:
A kind of bamboo fibre, acrylic fiber blending air vortex spinning product, bamboo fibre respectively account for 50% with acrylic fiber quality.
Improved as to the progressive of the technical program, bamboo fibre, acrylic fiber blending air vortex spinning product are 18.5tex.
Improve, comprise the following steps as to the progressive of the technical program:Sorting, opening and cleaning step, carding step, drafting Process, vortex spinning process.
Improved as to the progressive of the technical program, the mm of sorting acrylic fiber length 38, the dtex of fineness 1.67.
Improved as to the progressive of the technical program, the cn.dex-1 of sorting acrylic fiber fracture strength 4.2, fracture Extend 40 %, the % of regain 2.0.
Improved as to the progressive of the technical program, the mm of length 38, the fineness 1.33dtex of the sorting bamboo fibre.
Improved as to the progressive of the technical program, the fracture strength 2.12cn.dex-1 of the sorting bamboo fibre, fracture Elongation 18.2%, regain 12.0%.
Improved as to the progressive of the technical program, the opening and cleaning step, opening picking is individually coiled, drafting mixes, FA002 type griping cotton machine Beater Speed 600r/min, FA106 kirschner beater speed 450r/min, A076F type lapper card wires are beaten Hand speed 800r/min.
Improved as to the progressive of the technical program, the carding step acrylic fiber index:Dry Weight per Unit 14g/5m, always lead 106 times of multiple, cylinder and licker-in speed are stretched than 2.2, doffer speed 16r/min, cover plate speed 138mm, licker-in and cylinder gauge 0.18mm, cylinder and doffer's gauge 0.13mm, licker-in and feed plate gauge 0.23mm, cover plate and cylinder gauge 0.23mm, 0.20mm, 0.18mm, 0.18mm, 0.20mm ,/gram of sliver impurity 1, carded sliver bar do 4.1cv%, carded sliver regain 1.9%.
Improved as to the progressive of the technical program, the carding step doffer to the tension draft between pressure roller selects 1.47 Times.
Improved as to the progressive of the technical program, the carding step bamboo fibre index:Dry Weight per Unit 18.6g/5m, always lead 106 times of multiple, cylinder and licker-in speed are stretched than 2.1, doffer speed 20r/min, cover plate speed 138mm, licker-in and cylinder gauge 0.18mm, cylinder and doffer's gauge 0.13mm, licker-in and feed plate gauge 0.30mm, cover plate and cylinder gauge 0.2mm, 0.18mm, 0.16mm, 0.16mm, 0.18mm ,/gram of sliver impurity 0, carded sliver bar do 4.5cv%, carded sliver regain 10.8%.
Improved as to the progressive of the technical program, the mixing in doubling step, including in advance simultaneously, amalgamation, mixed two, mixed three.
Improved as to the progressive of the technical program, the mixing in doubling step, acrylic fiber is using pre- and process, index parameter For:Dry Weight per Unit 14g/5m, 8 acrylic fibers of number of doubling, 2.13 times of first break draft multiple, 8.2 times of total draft multiple, gauge 10* 20mm, speed 200(M/min turns/min).
Improved as to the progressive of the technical program, amalgamation in the mixing in doubling step, index parameter is:Dry Weight per Unit 19g/ 5m, 4 acrylic fibers pre-drawings of number of doubling and 3 bamboo fibre carded slivers and close, 1.7 times of first break draft multiple, 6.02 times of total draft multiple, every Away from 10*20mm, speed 260.
Improved as to the progressive of the technical program, two are mixed in the mixing in doubling step, index parameter is:Dry Weight per Unit 20g/ 5m, number of doubling using 8 and close, 1.4 times of first break draft multiple, 8.2 times of total draft multiple, gauge 10*20mm, speed 260.
Improved as to the progressive of the technical program, three are mixed in the mixing in doubling step, index parameter is:Dry Weight per Unit 20g/ 5m, number of doubling using 6 and close, 1.2 times of first break draft multiple, 6.15 times of total draft multiple, gauge 8*17mm, speed 500.
Improved as to the progressive of the technical program, the mixing in doubling step, below the CV% of drafting value 2.2, weight unevenness Less than 0.4.
Improved as to the progressive of the technical program, the vortex spinning process, feed ripe bar Dry Weight per Unit 20g/5m, index ginseng Number is:Spinning speed 400m/min, 216 times of total draft multiple, 32 times of dominant draft multiple, 2.3 times of intermediate draft multiple, back zone are led Stretch 3.0 times of multiple, BR initials rate 80%, feeding than 0.98, batch than 1.000, friction roller torsion 120CN, batch 15 ° of angle, Condensers 4mm, nozzle model Orient, spindle model M, spindle to front roller distance 20mm, apron spring pressure 3kg, preceding skin 78 ° of roller hardness, front leather roller spring pressure 16kg, roller gauge 43*45.
Improved as to the progressive of the technical program, the opening and cleaning step acrylic fiber Lapping Quality index:It is coiled fixed Measure 300g/m, coiled length 29.4m, extend 0.5-1.5%, weight unevenness in rolls below 1.2%.
Improved as to the progressive of the technical program, the opening and cleaning step bamboo fibre Lapping Quality index:It is coiled quantitative 400g/m, coiled length 30.6m, 1.0-2.0%, weight unevenness are extended in rolls below 1.2%.
Improved as to the progressive of the technical program, be into husky index:Bar do 12.4 cv%, km details 3-50%/ Individual, km slubbing 10+50%/, the cv% of weight 1.5, km cotton section 10+200%/, the H of feather value 3.9, ultimate strength 148 cn, 5.0 cv% of strength.
Embodiment
Below by specific embodiment, to technical scheme further instruction.
Spinning technological process:
Table 1:Material performance index
1st, technological process
1. acrylic fiber:FA002 types griping cotton machine → A006B types cotton blender machine → FA106 types opener → A092AST types are to cotton Machine → A076F types lapper → FA201B types carding machine → FA306A type drawing frames(Acrylic fiber pre-drawing)
2. bamboo fibre:FA002 types griping cotton machine → A006B types cotton blender machine → FA106 types opener → A092AST type cotton feeders → A076F types lapper → FA201B type carding machines
2. 1. → FA306A type drawing frames(Two)→ TD8 autoleveller draw frames → Vortex870 vortex flow spinners
2nd, main yarning process parameter and production technology measures
Acrylic fiber gets damp again small, fiber fluffy, easily winds in spinning process, and fibre cohesion is poor, and coiled viscous volume is serious, I Using optimization speed, sandwich anti-sticking rove, the measure such as increase pressurization overcomes one by one.
3.1 opening and cleaning step
It is individually coiled using opening picking to ensure the blending rate of two kinds of fibers, the mode of drafting mixing, configuration technique ginseng Number follow " comb, beat less more, it is thin hello, fall less, low speed " principle.
FA002 type griping cotton machine Beater Speed 600r/min, running efficiency reach more than 85%;FA106 kirschner beater speed 450r/min, the closing of dirt rod;A076F type lapper kirschner beater speed 800r/min, good pure bamboo fibre rove is spun in advance, is used for Sandwich in volume, prevent viscous volume.Lap is wrapped up with specialized package cloth after coiled, not only ensure that coiled use quality but also just Transported in next procedure.
Table 2:Lapping Quality norm controlling standard is as follows:
3.2 carding step
Acrylic fiber is from the technological principle of " low velocity, high ratio is light quantitative, big gauge, hightension, pressurizes ", road again Husband selects 1.47 times to the tension draft between pressure roller, to solve problem of being caught.Large pressuring roller is transformed, and increases pressure, improves circle Bar shapes, and bamboo fibre is close with cotton, and from cotton technique is spun, concrete configuration is as follows:
Table 3:Carding process allocation list
3.3 mixing in doubling step
In order to ensure that acrylic fiber and viscose fiber blending ratio are accurate, blending composition is uniform, and acrylic fiber is using pre- and work Skill, solve the not uniform deviation of weight of acrylic fibers carded slivers weight, improve the stretching of fiber, the depth of parallelism, ensure even dyeing.And strip adoption The technological principle of " big gauge, slow train speed, optical channel, pressurize again ", amalgamation use 4 acrylic fibers pre-drawings and 3 bamboo fibre carded slivers And close, it is alternately arranged, acrylic fibers pre-drawing outside, ensures that two kinds of fibers fully mix, and mixed two use 8 and close, and mix three and use 6 And close.It is pre- and and amalgamation use larger back zone drafting multiple, mixed three AUTOs that using it are carried parallel beneficial to stretching for fiber DRAFT functions, optimal back zone drafting multiple is selected automatically.Ensure optimal bar evenness.
Table 4:Mixing in doubling step specific process parameter:
3.4 vortex spinning processes
Ripe bar Dry Weight per Unit 20g/5m is fed, technological parameter is as follows:
Table 5:Vortex spinning procedure technology parameter(Vide infra)
The yarn quality index of table 6 is:

Claims (3)

1. a kind of bamboo fibre, acrylic fiber blending air vortex spinning product, it is characterised in that:Bamboo fibre respectively accounts for acrylic fiber quality 50%;Length 38mm, the fineness 1.33dtex of bamboo fibre;The fracture strength 2.12cn.dex-1 of bamboo fibre, extension at break 18.2%, Regain 12.0%;The mm of acrylic fiber length 38, the dtex of fineness 1.67;The cn.dex-1 of acrylic fiber fracture strength 4.2, break Split 40 % of elongation, the % of regain 2.0;Bamboo fibre, acrylic fiber blending air vortex spinning product are 18.5tex.
2. the Weaving method of bamboo fibre according to claim 1, acrylic fiber blending air vortex spinning product, including following step Suddenly:Sorting, opening and cleaning step, carding step, mixing in doubling step, vortex spinning process, it is characterised in that:The opening and cleaning step, is opened Scutching cotton is individually coiled, drafting mixes, FA002 type griping cotton machine Beater Speed 600r/min, FA106 kirschner beater speed 450r/ Min, A076F type lapper kirschner beater speed 800r/min;
The carding step acrylic fiber index:Dry Weight per Unit 14g/5m, 106 times of total draft multiple, cylinder and licker-in speed than 2.2, Doffer speed 16r/min, cover plate speed 138mm, licker-in and cylinder gauge 0.18mm, cylinder and doffer's gauge 0.13mm, licker-in With feed plate gauge 0.23mm, cover plate and cylinder gauge 0.23mm, 0.20mm, 0.18mm, 0.18mm, 0.20mm, sliver impurity 1 / gram, carded sliver bar do 4.1cv%, carded sliver regain 1.9%;
The carding step bamboo fibre index:Dry Weight per Unit 18.6g/5m, 106 times of total draft multiple, cylinder and licker-in speed than 2.1, Doffer speed 20r/min, cover plate speed 138mm, licker-in and cylinder gauge 0.18mm, cylinder and doffer's gauge 0.13mm, licker-in With feed plate gauge 0.30mm, cover plate and cylinder gauge 0.2mm, 0.18mm, 0.16mm, 0.16mm, 0.18mm, sliver impurity 0 / gram, carded sliver bar do 4.5cv%, carded sliver regain 10.8%;
The mixing in doubling step, including in advance simultaneously, amalgamation, mixed two, mixed three;
The mixing in doubling step, acrylic fiber are using pre- and process, index parameter:8 Dry Weight per Unit 14g/5m, number of doubling acrylic fibers fibres Dimension, 2.13 times of first break draft multiple, 8.2 times of total draft multiple, gauge 10*20mm, speed 200r/min;
Amalgamation in the mixing in doubling step, index parameter are:Dry Weight per Unit 19g/5m, 4 acrylic fibers pre-drawings of number of doubling and 3 bamboo fibres The carded sliver simultaneously closes, 1.7 times of first break draft multiple, 6.02 times of total draft multiple, gauge 10*20mm, speed 260r/min);
Two are mixed in the mixing in doubling step, index parameter is:Dry Weight per Unit 20g/5m, number of doubling using 8 and close, first break draft multiple 1.4 times, 8.2 times of total draft multiple, gauge 10*20mm, speed 260r/min;
Three are mixed in the mixing in doubling step, index parameter is:Dry Weight per Unit 20g/5m, number of doubling using 6 and close, first break draft multiple 1.2 times, 6.15 times of total draft multiple, gauge 8*17mm, speed 500r/min.
3. the Weaving method of bamboo fibre according to claim 2, acrylic fiber blending air vortex spinning product, it is characterised in that: The vortex spinning process, feeds ripe bar Dry Weight per Unit 20g/5m, and index parameter is:Spinning speed 400m/min, total draft multiple 216 Times, 32 times of dominant draft multiple, 2.3 times of intermediate draft multiple, 3.0 times of back zone drafting multiple, BR initials rate 80%, feeding than 0.98, Batch than 1.000, friction roller torsion 120CN, batch 15 ° of angle, condensers 4mm, nozzle model Orient, spindle model M, Spindle to front roller distance 20mm, apron spring pressure 3kg, 78 ° of front leather roller hardness, front leather roller spring pressure 16kg, roller every Away from 43*45.
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CN105544034A (en) * 2015-12-28 2016-05-04 苏州东胜化纤纺织有限公司 Nanometer stainless polyacrylonitrile fibers
CN105544036A (en) * 2016-01-26 2016-05-04 安徽省无为天成纺织有限公司 Composite copper-ion-modified acrylic fiber blended yarn
CN105926096A (en) * 2016-06-08 2016-09-07 山东阳谷顺达纺织有限公司 Cuqing fiber and bamboo fiber blended yarn product and spinning method thereof
CN107419390A (en) * 2017-06-09 2017-12-01 浙江双盾纺织科技有限公司 A kind of production technology of cation terylene and cotton blending yarn
CN110670193A (en) * 2019-08-27 2020-01-10 浙江恒祥棉纺织造有限公司 Anti-pilling high-quality bamboo fiber yarn and preparation method thereof

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