CN110129937B - Flash compact spinning elastic AB yarn and production method thereof - Google Patents
Flash compact spinning elastic AB yarn and production method thereof Download PDFInfo
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- CN110129937B CN110129937B CN201910424249.8A CN201910424249A CN110129937B CN 110129937 B CN110129937 B CN 110129937B CN 201910424249 A CN201910424249 A CN 201910424249A CN 110129937 B CN110129937 B CN 110129937B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
The invention relates to a glittering Tissian elastic AB yarn and a production method thereof, belonging to the field of spinning, and being characterized in that glittering fibers, main material fibers and terylene are used as raw materials of A roving, the raw material of the A roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the A roving, a single variety of fibers are used as raw materials of B roving, the raw material of the B roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the B roving, and meanwhile, A, B two kinds of roving are subjected to spinning and spooling processes in sequence to form yarn; the invention solves the technical problem of spinning with ultra-small blending ratio (less than 5 percent) and simultaneously solves the problem of poor flashing effect of spinning with flash fiber with ultra-small blending ratio.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a flash compact spinning elastic AB yarn and a production method thereof.
Background
The traditional AB yarn is spun yarn produced by drafting an A roving produced by one fiber and a B roving produced by another fiber, and generally, the fiber in the A roving and the fiber in the B roving have small difference in fiber component and blending proportion, because if the A, B roving has large component difference, uneven blending can be caused, and color grade can be generated. Along with the improvement of living standard of people, functional textiles are more and more popular with people, the market has higher and higher demand on small-proportion functional fiber blended fabrics, and especially the demand on special flashing functionality is higher. The traditional production technology can not meet the market requirements, especially can not meet the weaving requirements of the small-proportion functional fiber blended fabric, and meanwhile, the technical problem to be solved is also solved urgently how to improve the flashing effect of the small-proportion flashing fiber blended fabric.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, provides the glittering compact spinning elastic AB yarn and the production method thereof, solves the technical problem of spinning with an ultra-small blending ratio (less than 5 percent), and solves the problem of poor glittering effect of spinning with the ultra-small blending ratio of glittering fibers.
The technical scheme for solving the technical problems is as follows: the production method is characterized in that flash fibers, main material fibers and terylene are used as raw materials of A roving, the raw material of the A roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the A roving, single-variety fibers are used as raw materials of B roving, the raw materials of the B roving are subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the B roving, and meanwhile, A, B two kinds of roving are subjected to spinning and spooling processes in sequence to form yarn.
Further, the raw material of the A roving adopts R/T/T light with the blending ratio of 80/10/10, main material fiber/terylene/flash fiber, the raw material of the B roving adopts 100% R, wherein R is the main material fiber, T is the terylene fiber, T light is the flash fiber, the main material fiber adopts rayon (namely viscose fiber), modal or tencel, and the flash fiber adopts the terylene flash fiber. In the process of producing the A roving, a falling object sensor and a CCD (charge coupled device) visual photoreceptor are respectively installed in each falling object area of the blowing-carding unit, and intelligent identification and control are carried out on the flash fibers in the falling objects, so that the blending difference of the flash fibers in the raw material of the A roving is controlled within +/-1.0%.
Furthermore, the glittering fiber in the raw material of the A roving adopts coarse denier fiber, and the main material fiber and the terylene adopt fine denier fiber.
Furthermore, the flash fiber in the A roving raw material adopts 2.78-3.89dtex coarse denier fiber, preferably 3.3dtex coarse denier fiber, and the main material fiber and the terylene adopt 1.3-1.67dtex fine denier fiber, preferably 1.3dtex fine denier fiber. The thick denier fibers are distributed on the outer layer and the fine denier fibers are distributed on the inner layer by utilizing the motion rule of the fibers with different finenesses in the spinning process, so that the thick denier flash fibers in the scheme can be distributed on the outer layer of the yarn as far as possible; under the premise that the use ratio of the flash fibers is not changed, the flash effect is increased, namely, the use ratio of the flash fibers is reduced and the raw material cost is reduced on the premise that the flash effect is ensured.
Further, the indexes of the cotton sliver in the blowing-carding-drawing process are as follows: dry basis weight is 17.0 g/5 m to 20.0 g/5 m, and strip discharging speed is 130 m/min; in the drawing step, the total draft multiple is 6.32-6.58 times, the back zone draft multiple is 1.75, the drawing speed is 320 m/min, and the total number of the drawn yarns is 6; in the drawing two working procedures, the total draft ratio is 7.82-8.04 times, the back zone draft ratio is 1.35, the drawing speed is 320 m/min, the number of drawn yarns is 7, and the fiber straightness of the drawn yarns is more than 95%. The A roving adopts the process design of the oversized back draft multiple of the parameters in the first drawing procedure and the second drawing procedure, so that hooked fibers are eliminated, the fiber straightness is improved, and the glittering effect of the yarn is improved.
Furthermore, the method for adjusting the dry basis weight of the A roving in the roving process achieves the required glittering blending ratio, and compared with the traditional method, the method has the advantages of convenience, simplicity, high efficiency and the like. Specifically, in the roving process, the dry weight of the A roving is 2.8 g/10 m-4.0 g/10 m, the dry weight of the B roving is 4.0 g/10 m, the twist factor is 79, and the glitter fiber can be controlled to be adjusted between 4% and 10%.
The blending ratio of the A roving is 80/10/10 in terms of R/T/T light, the B roving is 100% R, when the dry basis weight of A, B two rovings are completely equal, namely 4.0 g/10 m, the blending ratio of the outer fiber of the yarn is 90/5/5 in terms of R/T/T light; when the dry basis weight of the a roving is less than the dry basis weight of the B roving, as follows: the dry basis weight of the A roving is 2.8 g/10 m, the dry basis weight of the B roving is 4.0 g/10 m, the blending ratio R/T/T light of the coated fibers of the yarn is 92/4/4, and the glittering blending ratio is convenient to adjust by the method, so that the problems of large blending ratio difference and nonuniform glittering of the glittering fibers with ultra-small blending ratio (less than 5%) are solved.
Further, the spinning step includes: A. the two kinds of rough yarn of B are produced into 'Z' twisted yarn on the spinning frame which is provided with three devices of compact spinning, siro spinning and spandex elastic covering yarn, and simultaneously, the production methods of compact spinning, siro spinning and spandex elastic covering yarn are adopted, the A rough yarn and the B rough yarn which are separated by a preset distance are fed on the spinning frame, and are drafted and twisted, and the spandex is taken as core yarn, is fed from a front roller after being drafted, and is twisted into yarn together with the two kinds of rough yarn of A, B which are externally wrapped: the roving A penetrates through the right bell mouth, the roving B penetrates through the left bell mouth, the twist coefficient is 390, the spandex drafting multiple is 4.05, the twist direction Z of the yarn is "Z", and the blending ratio R/T/T light of the AB yarn is 90/5/5; the Z-shaped twisted yarn produced by the spinning process is subjected to defect cleaning by the spooling process, and finally the yarn is formed.
The invention adopts the mode of 'compact spinning' to produce in the spinning process, the compact spinning is that a set of negative pressure mechanism is added at the front part of a drafting device, the drafted fiber strands pass through a fiber negative pressure condensation area, the spinning 'triangular area' between a front roller and a twisting point is basically eliminated, each fiber is more parallel and straightened in the fiber forming process, the fibers are more compact, hairiness is eliminated, the smoothness of the yarn is improved, the strength of the yarn is increased, the pilling of the fabric is reduced, the wear resistance is increased, the dyeing effect is good, and the color fastness is increased. The invention adopts a compact spinning mode, so that the extension of the flash fiber is higher, the hairiness on the surface of the yarn is less, the light interference is small, and the flash effect is better.
The spinning process of the invention adopts 'siro spinning' mode for production, the siro spinning is also called AB yarn, two pieces of roving (A roving and B roving) with certain distance are fed on a spinning machine, and the roving is drafted and twisted into yarn similar to the double-strand style. The invention adopts a siro spinning mode, adopts A, B roving for feeding, can flexibly adjust the blending ratio of the flash fibers, breaks through the limit of the blending ratio, and has the advantages of uniform distribution of the flash fibers on the smooth surface of the yarn, good flash continuity and more uniform distribution of flash points.
The invention adopts the mode of 'spandex elastic core-spun yarn' in the spinning process, and spandex is taken as core yarn to be fed from a front roller after being drafted and is twisted with the outer covering fiber to form yarn. The spandex core-spun elastic yarn is a composite yarn with core yarn and outer fiber, and the spandex yarn with high elasticity of more than 4 times is a core and is distributed in the central position of the yarn, so that the yarn has certain elasticity, the fabric has good shape retention and good ventilation effect, and the moisture absorption is enhanced.
And a glitter compact spinning elastic AB yarn which is characterized by being prepared by the production method.
The invention has the beneficial effects that: the invention uses the compact siro technology to improve the glittering eye-nourishing effect, uses the spandex core-spun elastic yarn technology to achieve the glittering dynamic effect, and uses the fiber distribution rule to ensure that the glittering fibers are distributed on the outer layer of the yarn as much as possible; the processes of all the procedures and the raw material proportion are integrally matched, the manufacturing process of the flash yarn with ultra-small blending proportion (less than 5 percent) is realized, the effect required by a user can be achieved by using the flash fiber with small proportion, the price of the flash fiber is higher than that of the terylene and the main material fiber, the raw material cost of the yarn can be reduced by using the flash fiber with small proportion, the production cost is reduced, the flash is more continuous, uniform and dynamic, the yarn has good extensibility, contractibility and size stability, and the flash dynamic effect is super-strong, so that various requirements of people on the flash yarn are met, and the flash yarn is particularly suitable for clothes and home textile fabrics. The invention uses three types of fibers of main material fiber (R), terylene (T) and flash fiber (T light), wherein the main material fiber adopts rayon, modal or tencel, and different dyeing methods are adopted aiming at the three types of fibers: when the reactive dye is adopted for dyeing, the main material fiber is colored, and the polyester fiber and the flash fiber are not colored; when the basic dye is adopted for dyeing, the polyester fiber and the flash fiber are colored, and the main material fiber is not colored. The invention generally adopts reactive dye for dyeing, so that the rayon/modal/tencel of the main material is colored, the glittering fiber and the terylene are not colored, the problem of uniform distribution of a small proportion of glittering fiber in the yarn is solved, and the problems of color difference and color grade caused by uneven mixing of the raw materials are reduced. Therefore, the production process of the glittering compact spinning elastic AB yarn thoroughly solves the problems of small proportion, poor glittering effect, uneven dyeing, poor color fastness and the like.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of spinning of the spandex elastic core-spun yarn of the invention;
FIG. 3 is a schematic view of the flash spun stretch AB yarn structure of the present invention;
fig. 4 is a schematic cross-sectional structure of a glitter compact spun stretch AB yarn of the present invention.
In the figure: 101, A yarn, 102, B yarn, 1, a spandex filament tube, 2, a spandex filament feeding roller, 3, spandex filaments, 4, a yarn guide wheel, 5, outer-coated staple roving, 51, A roving, 52, B roving, 6, a rear roller, 7, a middle roller, 8, a front roller, 9, a compact spinning device (negative pressure device), 10, a yarn guide hook and 11, cop.
Detailed Description
Example 1
According to the production method of the glittering Tight match spinning elastic AB yarn, the raw material of the A roving adopts R/T/T light with the blending ratio of 80/10/10, the raw material of the A roving sequentially passes through blowing-carding-drawing-first, drawing-second and roving processes to produce the A roving, the raw material of the B roving adopts 100% R, the raw material of the B roving sequentially passes through blowing-carding-drawing-first, drawing-second and roving processes to produce the B roving, and the A, B two kinds of roving sequentially pass through spinning and spooling processes to form the yarn. The performance indexes of the used raw materials and the parameters of each process are as follows:
index of raw material performance
Item | Unit of | Rayon (R) | Terylene (T) | Flash fiber (T light) |
Length of | Millimeter | 38 | 38 | 38 |
Fineness of fineness | dtex | 1.3 | 1.3 | 3.3 |
Breaking strength | cN*dtex-1 | 2.51 | 6.3 | 6.32 |
Elongation at break | % | 20.4 | 22.9 | 23.6 |
Official moisture regain | % | 13.0 | 0.4 | 0.4 |
The blowing-carding process is mainly used for increasing the cotton mixing effect, reducing the fiber damage and reducing the noil. The process method comprises the following steps: freely holding, beating instead of combing, properly enlarging the spacing between combing pieces in the carding area and reducing the relative speed between the combing pieces, and the main process configuration is as follows:
the drawing process adopts a method of 'tight-spacing, heavy-pressurization and optimized drafting process', raw materials form cotton slivers through a blowing-carding process, the fibers in the raw slivers are not in an ideal straightening state and are usually provided with front-end hooks (also called front hooks) and rear-end hooks (also called rear hooks), and the elimination of the fiber hooks is mainly eliminated by adopting reasonable process configuration in the drawing process. The drafting multiple of the drawing-back area is within 1.35, the drafting multiple of the drawing-back area is 1.75 times and is overlarge, the speed difference between the front fiber and the back fiber is larger in the drawing-back drafting area, the front hook of the back fiber can be eliminated in the relative movement process of the front fiber and the back fiber, and the back hook of the front fiber can be eliminated. Because the production process is continuous, the back fiber is changed into the front fiber in the fiber advancing process, so that the front and back hooks of the fiber in the sliver are eliminated, and the fiber straightness is over 95 percent. The method has the advantages that the fiber straightness is improved, the tight spacing and the heavy pressure are favorable for controlling the floating fibers, the evenness is improved, and the main process configuration is as follows:
drawing one (first drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | Rice/5 m | 19.0 | 19.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
6 | 6 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 6.32 | 6.32 |
7 | Draft multiple in the rear zone | Multiple times | 1.75 | 1.75 |
8 | Strip for strip | cv% | 4.2 | 4.0 |
9 | Moisture regain | % | 10.48 | 13 |
Drawing two (final drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/5 m | 17.0 | 17.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
7 | 7 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 7.82 | 7.82 |
7 | Draft multiple in the rear zone | Multiple times | 1.35 | 1.35 |
8 | Strip for strip | cv% | 3.3 | 3.0 |
9 | Moisture regain | % | 10.48 | 13 |
The key point of the roving process is to increase the tightness of the roving and improve the smoothness of the roving. The method specifically comprises the following steps of optimizing a drafting process, selecting a proper condenser, properly increasing the twist coefficient of the roving, and mastering the moisture regain of the roving at a higher level, wherein the main process configuration is as follows: the dry weight of the A roving is 4.0 g/10 m, the dry weight of the B roving is 4.0 g/10 m, the twist factor is 79, and the surface linear speed of a front roller is 25.5 m/min-26.8 m/min.
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/10 m | 4.0 | 4.0 |
2 | Speed of strip discharge | Per minute of rice | 26.8 | 25.5 |
3 | Roller gauge | Millimeter | 8/25/40 | 8/25/40 |
4 | Pressure of the roller | Newton | 150/250/200/200 | 150/250/200/200 |
5 | Total draft multiple | Multiple times | 8.51 | 8.51 |
6 | Draft multiple in the rear zone | Multiple times | 1.23 | 1.23 |
7 | Twist factor | / | 79 | 79 |
8 | Roving frame | cv% | 4.0 | 3.8 |
9 | Moisture regain | % | 10.48 | 13 |
The spinning process is simultaneously provided with a compact spinning device, a siro spinning device and a spandex core-spun yarn device, and aims to increase the tightness of a sliver, reduce hairiness and the smoothness of the sliver, increase the strength and improve the flashing effect. As shown in fig. 2, a spandex filament bobbin 1 is placed on a spandex filament feeding roller 2, and a spandex filament 3 is drawn into a core filament after being drafted between the spandex filament feeding roller 2 and a front roller 8, and is fed from the front roller 8 through a godet 4. The A roving 51 penetrates through the right bell mouth, the B roving 52 penetrates through the left bell mouth, the A roving 51 and the B roving 52 are fed from the rear roller 6, pass through the middle roller 7 and are converged with the spandex filament 3 at the front roller 8, the spandex filament 3 is at the center of the yarn, the fibers of the A roving 51 and the B roving 52 are wrapped around, pass through the compact spinning device 9 and pass through the yarn guide hook 10 in the twisting process, and are wound into a cop 11. The invention is a composite yarn, the spandex silk with high elasticity of more than 4 times is the 'core' and is distributed in the central position of the yarn, the outer covering fiber is distributed around the yarn, therefore, the composite yarn has elasticity, and the prepared fabric not only has very good extensibility, contractibility, size stability, good ventilation effect and good hygroscopicity, but also has super-strong glittering dynamic feeling. The yarn twist direction "Z", the blend ratio R/T/T light, 90/5/5. The main process configuration is as follows:
serial number | Item | Unit of | 40S+40D | 32+40D |
1 | Dry basis weight | G/100 m | 13.1 | 16.4 |
2 | Front roller rotation speed | Rotating/dividing | 180 | 188 |
3 | Roller gauge | Millimeter | 18/43 | 18/43 |
4 | Pressure of the roller | Newton | 200/180/160 | 200/180/160 |
5 | Total draft multiple | Multiple times | 56.1 | 48.5 |
6 | Draft multiple in the rear zone | Multiple times | 1.15 | 1.15 |
7 | Twist factor | / | 390 | 390 |
8 | Draft multiple of spandex | Multiple times | 4.05 | 4.05 |
9 | Breaking strength | cN*dtex-1 | 14.8 | 14.5 |
10 | Uneven strength | cv% | 8.7 | 8.0 |
11 | Strip for strip | cv% | 10.5 | 10.3 |
12 | Cotton knots | +200% | 15 | 12 |
13 | Details of kilometers | -50% | 0 | 0 |
14 | Kilometer nubs | +50% | 5 | 5 |
15 | Hairiness value | H | 3.6 | 3.4 |
Example 2
According to the production method of the glittering Tight match spinning elastic AB yarn, the raw material of the A roving adopts R/T/T light with the blending ratio of 92/4/4, the raw material of the A roving sequentially passes through blowing-carding-drawing-first, drawing-second and roving processes to produce the A roving, the raw material of the B roving adopts 100% rayon, the raw material of the B roving sequentially passes through blowing-carding-drawing-first, drawing-second and roving processes to produce the B roving, and the A, B two kinds of roving sequentially pass through spinning and spooling processes to form the yarn. The performance indexes of the used raw materials and the parameters of each process are as follows:
index of raw material performance
Item | Unit of | Rayon (R) | Terylene (T) | Flash fiber (T light) |
Length of | Millimeter | 38 | 38 | 38 |
Fineness of fineness | dtex | 1.67 | 1.67 | 3.89 |
Breaking strength | cN*dtex-1 | 2.45 | 6.1 | 6.12 |
Elongation at break | % | 20.3 | 22.8 | 23.5 |
Official moisture regain | % | 13.0 | 0.4 | 0.4 |
The blowing-carding process is mainly used for increasing the cotton mixing effect, reducing the fiber damage and reducing the noil. The process method comprises the following steps: freely holding, beating instead of combing, properly enlarging the spacing between combing pieces in the carding area and reducing the relative speed between the combing pieces, and the main process configuration is as follows:
the drawing process adopts a method of 'tight-spacing, heavy-pressurization and optimized drafting process', raw materials form cotton slivers through a blowing-carding process, the fibers in the raw slivers are not in an ideal straightening state and are usually provided with front-end hooks (also called front hooks) and rear-end hooks (also called rear hooks), and the elimination of the fiber hooks is mainly eliminated by adopting reasonable process configuration in the drawing process. The drafting multiple of the drawing-back area is within 1.35, the drafting multiple of the drawing-back area is 1.75 times and is overlarge, the speed difference between the front fiber and the back fiber is larger in the drawing-back drafting area, the front hook of the back fiber can be eliminated in the relative movement process of the front fiber and the back fiber, and the back hook of the front fiber can be eliminated. Because the production process is continuous, the back fiber is changed into the front fiber in the fiber advancing process, so that the front and back hooks of the fiber in the sliver are eliminated, and the fiber straightness is over 95 percent. The method has the advantages that the fiber straightness is improved, the tight spacing and the heavy pressure are favorable for controlling the floating fibers, the evenness is improved, and the main process configuration is as follows:
drawing one (first drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | Rice/5 m | 15.5 | 19.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
6 | 6 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 6.58 | 6.32 |
7 | Draft multiple in the rear zone | Multiple times | 1.75 | 1.75 |
8 | Strip for strip | cv% | 4.3 | 4.1 |
9 | Moisture regain | % | 10.48 | 13 |
Drawing two (final drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/5 m | 13.5 | 17.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
7 | 7 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 8.04 | 7.82 |
7 | Draft multiple in the rear zone | Multiple times | 1.35 | 1.35 |
8 | Strip for strip | cv% | 3.4 | 3.1 |
9 | Moisture regain | % | 10.48 | 13 |
The key point of the roving process is to increase the tightness of the roving and improve the smoothness of the roving. The method specifically comprises the following steps of optimizing a drafting process, selecting a proper condenser, properly increasing the twist coefficient of the roving, and mastering the moisture regain of the roving at a higher level, wherein the main process configuration is as follows: the dry weight of the A roving is 2.8 g/10 m, the dry weight of the B roving is 4.0 g/10 m, the twist factor is 79, and the surface linear speed of a front roller is 24.5 m/min-25.5 m/min.
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/10 m | 2.8 | 4.0 |
2 | Speed of strip discharge | Per minute of rice | 24.5 | 25.5 |
3 | Roller gauge | Millimeter | 8/25/40 | 8/25/40 |
4 | Pressure of the roller | Newton | 150/250/200/200 | 150/250/200/200 |
5 | Total draft multiple | Multiple times | 9.64 | 8.51 |
6 | Draft multiple in the rear zone | Multiple times | 1.23 | 1.23 |
7 | Twist factor | / | 79 | 79 |
8 | Roving frame | cv% | 4.2 | 3.9 |
9 | Moisture regain | % | 12.3 | 13 |
The spinning process is simultaneously provided with a compact spinning device, a siro spinning device and a spandex core-spun yarn device, and aims to increase the tightness of a sliver, reduce hairiness and the smoothness of the sliver, increase the strength and improve the flashing effect. As shown in fig. 2, a spandex filament bobbin 1 is placed on a spandex filament feeding roller 2, and a spandex filament 3 is drawn into a core filament after being drafted between the spandex filament feeding roller 2 and a front roller 8, and is fed from the front roller 8 through a godet 4. The A roving 51 penetrates through the right bell mouth, the B roving 52 penetrates through the left bell mouth, the A roving 51 and the B roving 52 are fed from the rear roller 6, pass through the middle roller 7 and are converged with the spandex filament 3 at the front roller 8, the spandex filament 3 is at the center of the yarn, the fibers of the A roving 51 and the B roving 52 are wrapped around, pass through the compact spinning device 9 and pass through the yarn guide hook 10 in the twisting process, and are wound into a cop 11. The invention is a composite yarn, the spandex silk with high elasticity of more than 4 times is the 'core' and is distributed in the central position of the yarn, the outer covering fiber is distributed around the yarn, therefore, the composite yarn has elasticity, and the prepared fabric not only has very good extensibility, contractibility, size stability, good ventilation effect and good hygroscopicity, but also has super-strong glittering dynamic feeling. The yarn twist direction "Z", the blend ratio R/T/T light, 92/4/4. The main process configuration is as follows:
serial number | Item | Unit of | 40S+40D | 32+ |
1 | Dry basis weight | G/100 m | 13.1 | 16.4 |
2 | Front roller rotation speed | Rotating/dividing | 180 | 188 |
3 | Roller gauge | Millimeter | 18/43 | 18/43 |
4 | Pressure of the roller | Newton | 200/180/160 | 200/180/160 |
5 | Total draft multiple | Multiple times | 51.9 | 41.5 |
6 | Draft multiple in the rear zone | Multiple times | 1.15 | 1.15 |
7 | Twist factor | / | 390 | 390 |
8 | Draft multiple of spandex | Multiple times | 4.05 | 4.05 |
9 | Breaking strength | cN*dtex-1 | 14.8 | 14.5 |
10 | Uneven strength | cv% | 8.7 | 8.0 |
11 | Strip for strip | cv% | 10.6 | 10.4 |
12 | Cotton knots | +200% | 14 | 12 |
13 | Details of kilometers | -50% | 0 | 0 |
14 | Kilometer nubs | +50% | 5 | 5 |
15 | Hairiness value | H | 3.7 | 3.5 |
Example 3
According to the production method of the glittering Tissian spinning elastic AB yarn, the raw material of the A roving is R/T/T light with the blending ratio of 80/10/10, the raw material of the A roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the A roving, the raw material of the B roving is 100% modal, the raw material of the B roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the B roving, and the A, B two types of rovings are subjected to spinning and spooling processes in sequence to form the yarn. The performance indexes of the used raw materials and the parameters of each process are as follows:
index of raw material performance
Item | Unit of | Modal (R) | Terylene (T) | Flash fiber (T light) |
Length of | Millimeter | 38 | 38 | 38 |
Fineness of fineness | dtex | 1.5 | 1.5 | 3.3 |
Breaking strength | cN*dtex-1 | 2.52 | 6.2 | 6.32 |
Elongation at break | % | 20.3 | 22.8 | 23.6 |
Official moisture regain | % | 13.0 | 0.4 | 0.4 |
The blowing-carding process is mainly used for increasing the cotton mixing effect, reducing the fiber damage and reducing the noil. The process method comprises the following steps: freely holding, beating instead of combing, properly enlarging the spacing between combing pieces in the carding area and reducing the relative speed between the combing pieces, and the main process configuration is as follows:
the drawing process adopts a method of 'tight-spacing, heavy-pressurization and optimized drafting process', raw materials form cotton slivers through a blowing-carding process, the fibers in the raw slivers are not in an ideal straightening state and are usually provided with front-end hooks (also called front hooks) and rear-end hooks (also called rear hooks), and the elimination of the fiber hooks is mainly eliminated by adopting reasonable process configuration in the drawing process. The drafting multiple of the drawing-back area is within 1.35, the drafting multiple of the drawing-back area is 1.75 times and is overlarge, the speed difference between the front fiber and the back fiber is larger in the drawing-back drafting area, the front hook of the back fiber can be eliminated in the relative movement process of the front fiber and the back fiber, and the back hook of the front fiber can be eliminated. Because the production process is continuous, the back fiber is changed into the front fiber in the fiber advancing process, so that the front and back hooks of the fiber in the sliver are eliminated, and the fiber straightness is over 95 percent. The method has the advantages that the fiber straightness is improved, the tight spacing and the heavy pressure are favorable for controlling the floating fibers, the evenness is improved, and the main process configuration is as follows:
drawing one (first drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | Rice/5 m | 19.0 | 19.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
6 | 6 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 6.32 | 6.32 |
7 | Draft multiple in the rear zone | Multiple times | 1.75 | 1.75 |
8 | Strip for strip | cv% | 4.1 | 4.0 |
9 | Moisture regain | % | 10.48 | 13 |
Drawing two (final drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/5 m | 17.0 | 17.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
7 | 7 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 7.82 | 7.82 |
7 | Draft multiple in the rear zone | Multiple times | 1.35 | 1.35 |
8 | Strip for strip | cv% | 3.4 | 3.1 |
9 | Moisture regain | % | 10.48 | 13 |
The key point of the roving process is to increase the tightness of the roving and improve the smoothness of the roving. The method specifically comprises the following steps of optimizing a drafting process, selecting a proper condenser, properly increasing the twist coefficient of the roving, and mastering the moisture regain of the roving at a higher level, wherein the main process configuration is as follows: the dry weight of the A roving is 4.0 g/10 m, the dry weight of the B roving is 4.0 g/10 m, the twist factor is 79, and the surface linear speed of a front roller is 25.5 m/min-26.8 m/min.
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/10 m | 4.0 | 4.0 |
2 | Speed of strip discharge | Per minute of rice | 26.8 | 25.5 |
3 | Roller gauge | Millimeter | 8/25/40 | 8/25/40 |
4 | Pressure of the roller | Newton | 150/250/200/200 | 150/250/200/200 |
5 | Total draft multiple | Multiple times | 8.51 | 8.51 |
6 | Draft multiple in the rear zone | Multiple times | 1.23 | 1.23 |
7 | Twist factor | / | 79 | 79 |
8 | Roving frame | cv% | 4.1 | 3.8 |
9 | Moisture regain | % | 10.48 | 13 |
The spinning process is simultaneously provided with a compact spinning device, a siro spinning device and a spandex core-spun yarn device, and aims to increase the tightness of a sliver, reduce hairiness and the smoothness of the sliver, increase the strength and improve the flashing effect. As shown in fig. 2, a spandex filament bobbin 1 is placed on a spandex filament feeding roller 2, and a spandex filament 3 is drawn into a core filament after being drafted between the spandex filament feeding roller 2 and a front roller 8, and is fed from the front roller 8 through a godet 4. The A roving 51 penetrates through the right bell mouth, the B roving 52 penetrates through the left bell mouth, the A roving 51 and the B roving 52 are fed from the rear roller 6, pass through the middle roller 7 and are converged with the spandex filament 3 at the front roller 8, the spandex filament 3 is at the center of the yarn, the fibers of the A roving 51 and the B roving 52 are wrapped around, pass through the compact spinning device 9 and pass through the yarn guide hook 10 in the twisting process, and are wound into a cop 11. The invention is a composite yarn, the spandex silk with high elasticity of more than 4 times is the 'core' and is distributed in the central position of the yarn, the outer covering fiber is distributed around the yarn, therefore, the composite yarn has elasticity, and the prepared fabric not only has very good extensibility, contractibility, size stability, good ventilation effect and good hygroscopicity, but also has super-strong glittering dynamic feeling. The yarn twist direction "Z", the blend ratio R/T/T light, 90/5/5. The main process configuration is as follows:
serial number | Item | Unit of | 40S+40D | 32+ |
1 | Dry basis weight | G/100 m | 13.1 | 16.4 |
2 | Front roller rotation speed | Rotating/dividing | 180 | 188 |
3 | Roller gauge | Millimeter | 18/43 | 18/43 |
4 | Pressure of the roller | Newton | 200/180/160 | 200/180/160 |
5 | Total draft multiple | Multiple times | 56.1 | 48.5 |
6 | Draft multiple in the rear zone | Multiple times | 1.15 | 1.15 |
7 | Twist factor | / | 390 | 390 |
8 | Draft multiple of spandex | Multiple times | 4.05 | 4.05 |
9 | Breaking strength | cN*dtex-1 | 14.8 | 14.5 |
10 | Uneven strength | cv% | 8.7 | 8.0 |
11 | Strip for strip | cv% | 10.6 | 10.4 |
12 | Cotton knots | +200% | 15 | 12 |
13 | Details of kilometers | -50% | 0 | 0 |
14 | Kilometer nubs | +50% | 5 | 5 |
15 | Hairiness value | H | 3.6 | 3.5 |
Example 4
According to the production method of the glittering Tissian spinning elastic AB yarn, the raw material of the A roving is R/T/T light with the blending ratio of 80/10/10, the raw material of the A roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the A roving, the raw material of the B roving is 100% tencel, the raw material of the B roving is subjected to blowing-carding-drawing-first, drawing-second and roving processes in sequence to produce the B roving, and the A, B two types of rovings are subjected to spinning and spooling processes in sequence to form the yarn. The performance indexes of the used raw materials and the parameters of each process are as follows:
index of raw material performance
Item | Unit of | Tencel (R) | Terylene (T) | Flash fiber (T light) |
Length of | Millimeter | 38 | 38 | 38 |
Fineness of fineness | dtex | 1.3 | 1.3 | 2.78 |
Breaking strength | cN*dtex-1 | 2.53 | 6.3 | 6.32 |
Elongation at break | % | 20.4 | 22.9 | 23.6 |
Official moisture regain | % | 13.0 | 0.4 | 0.4 |
The blowing-carding process is mainly used for increasing the cotton mixing effect, reducing the fiber damage and reducing the noil. The process method comprises the following steps: freely holding, beating instead of combing, properly enlarging the spacing between combing pieces in the carding area and reducing the relative speed between the combing pieces, and the main process configuration is as follows:
the drawing process adopts a method of 'tight-spacing, heavy-pressurization and optimized drafting process', raw materials form cotton slivers through a blowing-carding process, the fibers in the raw slivers are not in an ideal straightening state and are usually provided with front-end hooks (also called front hooks) and rear-end hooks (also called rear hooks), and the elimination of the fiber hooks is mainly eliminated by adopting reasonable process configuration in the drawing process. The drafting multiple of the drawing-back area is within 1.35, the drafting multiple of the drawing-back area is 1.75 times and is overlarge, the speed difference between the front fiber and the back fiber is larger in the drawing-back drafting area, the front hook of the back fiber can be eliminated in the relative movement process of the front fiber and the back fiber, and the back hook of the front fiber can be eliminated. Because the production process is continuous, the back fiber is changed into the front fiber in the fiber advancing process, so that the front and back hooks of the fiber in the sliver are eliminated, and the fiber straightness is over 95 percent. The method has the advantages that the fiber straightness is improved, the tight spacing and the heavy pressure are favorable for controlling the floating fibers, the evenness is improved, and the main process configuration is as follows:
drawing one (first drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | Rice/5 m | 19.0 | 19.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
6 | 6 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 6.32 | 6.32 |
7 | Draft multiple in the rear zone | Multiple times | 1.75 | 1.75 |
8 | Strip for strip | cv% | 4.0 | 3.9 |
9 | Moisture regain | % | 10.48 | 13 |
Drawing two (final drawing) main technological parameters
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/5 m | 17.0 | 17.0 |
2 | Speed of strip discharge | Per minute of rice | 320 | 320 |
3 | Number of union | Root of |
7 | 7 |
4 | Roller gauge | Millimeter | 12*9*17 | 12*9*17 |
5 | Pressure of the roller | Newton | 294/294/98/392/392 | 294/294/98/392/392 |
6 | Total draft multiple | Multiple times | 7.82 | 7.82 |
7 | Draft multiple in the rear zone | Multiple times | 1.35 | 1.35 |
8 | Strip for strip | cv% | 3.2 | 2.9 |
9 | Moisture regain | % | 10.48 | 13 |
The key point of the roving process is to increase the tightness of the roving and improve the smoothness of the roving. The method specifically comprises the following steps of optimizing a drafting process, selecting a proper condenser, properly increasing the twist coefficient of the roving, and mastering the moisture regain of the roving at a higher level, wherein the main process configuration is as follows: the dry weight of the A roving is 4.0 g/10 m, the dry weight of the B roving is 4.0 g/10 m, the twist factor is 79, and the surface linear speed of a front roller is 25.5 m/min-26.8 m/min.
Serial number | Item | Unit of | A roving | B roving |
1 | Dry basis weight | G/10 m | 4.0 | 4.0 |
2 | Speed of strip discharge | Per minute of rice | 26.8 | 25.5 |
3 | Roller gauge | Millimeter | 8/25/40 | 8/25/40 |
4 | Pressure of the roller | Newton | 150/250/200/200 | 150/250/200/200 |
5 | Total draft multiple | Multiple times | 8.51 | 8.51 |
6 | Draft multiple in the rear zone | Multiple times | 1.23 | 1.23 |
7 | Twist factor | / | 79 | 79 |
8 | Roving frame | cv% | 3.9 | 3.8 |
9 | Moisture regain | % | 10.48 | 13 |
The spinning process is simultaneously provided with a compact spinning device, a siro spinning device and a spandex core-spun yarn device, and aims to increase the tightness of a sliver, reduce hairiness and the smoothness of the sliver, increase the strength and improve the flashing effect. As shown in fig. 2, a spandex filament bobbin 1 is placed on a spandex filament feeding roller 2, and a spandex filament 3 is drawn into a core filament after being drafted between the spandex filament feeding roller 2 and a front roller 8, and is fed from the front roller 8 through a godet 4. The A roving 51 penetrates through the right bell mouth, the B roving 52 penetrates through the left bell mouth, the A roving 51 and the B roving 52 are fed from the rear roller 6, pass through the middle roller 7 and are converged with the spandex filament 3 at the front roller 8, the spandex filament 3 is at the center of the yarn, the fibers of the A roving 51 and the B roving 52 are wrapped around, pass through the compact spinning device 9 and pass through the yarn guide hook 10 in the twisting process, and are wound into a cop 11. The invention is a composite yarn, the spandex silk with high elasticity of more than 4 times is the 'core' and is distributed in the central position of the yarn, the outer covering fiber is distributed around the yarn, therefore, the composite yarn has elasticity, and the prepared fabric not only has very good extensibility, contractibility, size stability, good ventilation effect and good hygroscopicity, but also has super-strong glittering dynamic feeling. The yarn twist direction "Z", the blend ratio R/T/T light, 90/5/5. The main process configuration is as follows:
serial number | Item | Unit of | 40S+40D | 32+ |
1 | Dry basis weight | G/100 m | 13.1 | 16.4 |
2 | Front roller rotation speed | Rotating/dividing | 180 | 188 |
3 | Roller gauge | Millimeter | 18/43 | 18/43 |
4 | Pressure of the roller | Newton | 200/180/160 | 200/180/160 |
5 | Total draft multiple | Multiple times | 56.1 | 48.5 |
6 | Draft multiple in the rear zone | Multiple times | 1.15 | 1.15 |
7 | Twist factor | / | 390 | 390 |
8 | Draft multiple of spandex | Multiple times | 4.05 | 4.05 |
9 | Breaking strength | cN*dtex-1 | 14.8 | 14.5 |
10 | Uneven strength | cv% | 8.7 | 8.0 |
11 | Strip for strip | cv% | 10.3 | 10.1 |
12 | Cotton knots | +200% | 15 | 12 |
13 | Details of kilometers | -50% | 0 | 0 |
14 | Kilometer nubs | +50% | 5 | 5 |
15 | Hairiness value | H | 3.6 | 3.4 |
Claims (7)
1.A method for producing elastic AB yarns by flash Tissian spinning is characterized in that flash fibers, main material fibers and terylene are used as raw materials of roving A, the raw material of the roving A is subjected to blowing-carding, drawing-first, drawing-second and roving processes in sequence to produce roving A, a single variety of fibers are used as raw materials of roving B, the raw material of the roving B is subjected to blowing-carding, drawing-first, drawing-second and roving processes in sequence to produce roving B, A, B two kinds of rovings are subjected to spinning and spooling processes in sequence to form yarns, the raw material of the roving A adopts main material fibers/terylene/flash fibers with a blending ratio of 80/10/10, the raw material of the roving B adopts 100% of main materials of fibers, the main material fibers adopt rayon, modal or tencel, the flash fibers adopt the terylene flash fibers, the flash fibers in the raw material of the roving A adopt the coarse fibers with the coarse denier fibers of 2.78-3.89dtex, the main material fiber and the terylene adopt fine denier fiber of 1.3 to 1.67 dtex.
2. The method of producing glitter, grip-spun elastic AB yarns according to claim 1, wherein the difference in the glitter fiber blend in the A roving source is controlled to within + 1.0%.
3. The method for producing the glittering compact spinning elastic AB yarn according to claim 1, wherein the glittering fibers in the raw material of the A roving are 3.3dtex coarse denier fibers, and the main material fibers and the terylene are 1.3dtex fine denier fibers.
4. The method for producing glitter compact spun stretch AB yarn according to claim 1, wherein the cotton sliver index in the blowing-carding-drawing process is: the dry weight is 17.0 g/5 m-20.0 g/5 m, and the strip-discharging speed is 130 m/min; in the drawing step, the total draft multiple is 6.32-6.58 times, the back zone draft multiple is 1.75, the drawing speed is 320 m/min, and the total number of the drawn yarns is 6; in the drawing two working procedures, the total draft ratio is 7.82-8.04 times, the back zone draft ratio is 1.35, the drawing speed is 320 m/min, the number of drawn yarns is 7, and the fiber straightness of the drawn yarns is more than 95%.
5. The process for producing a glitter, compact-spun, elastic AB yarn according to claim 1, wherein in the roving step, the dry basis weight of the A roving is 2.8 g/10 m to 4.0 g/10 m, and the dry basis weight of the B roving is 4.0 g/10 m.
6. The method for producing a glitter compact spun elastic AB yarn according to claim 1, wherein the spinning step comprises: A. the two kinds of rough yarn are produced into 'Z' twisted yarn on a spinning machine with three devices of compact spinning, siro spinning and spandex elastic core-spun yarn, and simultaneously, the method for producing compact spinning, siro spinning and spandex elastic core-spun yarn is adopted, the rough yarn A and the rough yarn B which are separated by a preset distance are fed on the spinning machine, and are drafted and twisted, and the spandex is fed from a front roller after being drafted as a core yarn and is twisted with the two kinds of rough yarn A, B which are externally wrapped to form yarn.
7. A glitter compact spun stretch AB yarn, which is produced by the production method according to any one of claims 1 to 6.
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CN102493087A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning |
CN103628204A (en) * | 2012-10-19 | 2014-03-12 | 浙江云山纺织印染有限公司 | Blending colored spinning glitter yarn and manufacturing process thereof |
CN104294435A (en) * | 2014-08-29 | 2015-01-21 | 浙江联鸿纤维科技股份有限公司 | Compact siro spinning AB staple fiber yarn spinning technology |
CN105755622A (en) * | 2016-04-25 | 2016-07-13 | 江阴市茂达棉纺厂有限公司 | Rough-yarn-method AB yarn production technology |
CN105862209A (en) * | 2016-06-06 | 2016-08-17 | 寿光市嘉信生态科技有限公司 | Preparing method of slub AB yarn |
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CN102493087A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Production method of snowflake fabric from paster fiber and combed cotton fiber through tight, AB and nubby spinning |
CN103628204A (en) * | 2012-10-19 | 2014-03-12 | 浙江云山纺织印染有限公司 | Blending colored spinning glitter yarn and manufacturing process thereof |
CN104294435A (en) * | 2014-08-29 | 2015-01-21 | 浙江联鸿纤维科技股份有限公司 | Compact siro spinning AB staple fiber yarn spinning technology |
CN105755622A (en) * | 2016-04-25 | 2016-07-13 | 江阴市茂达棉纺厂有限公司 | Rough-yarn-method AB yarn production technology |
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