CN102380679B - 活塞与加工方法 - Google Patents
活塞与加工方法 Download PDFInfo
- Publication number
- CN102380679B CN102380679B CN201110222707.3A CN201110222707A CN102380679B CN 102380679 B CN102380679 B CN 102380679B CN 201110222707 A CN201110222707 A CN 201110222707A CN 102380679 B CN102380679 B CN 102380679B
- Authority
- CN
- China
- Prior art keywords
- piston
- mating surface
- welding
- methods according
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 38
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000003466 welding Methods 0.000 claims description 77
- 238000010438 heat treatment Methods 0.000 claims description 35
- 230000013011 mating Effects 0.000 claims description 27
- 230000006698 induction Effects 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 16
- 238000002485 combustion reaction Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 5
- 238000005496 tempering Methods 0.000 claims description 4
- 238000002955 isolation Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 description 53
- 238000005516 engineering process Methods 0.000 description 5
- 229910000734 martensite Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005272 metallurgy Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001104 4140 steel Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
- F02F2003/0061—Multi-part pistons the parts being connected by casting, brazing, welding or clamping by welding
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- General Induction Heating (AREA)
- Forging (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/735,798 | 2003-12-12 | ||
| US10/735,798 US7005620B2 (en) | 2003-11-04 | 2003-12-12 | Piston and method of manufacture |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2004800416651A Division CN1939094B (zh) | 2003-12-12 | 2004-12-10 | 活塞与加工方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102380679A CN102380679A (zh) | 2012-03-21 |
| CN102380679B true CN102380679B (zh) | 2014-08-27 |
Family
ID=34700438
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110222707.3A Expired - Fee Related CN102380679B (zh) | 2003-12-12 | 2004-12-10 | 活塞与加工方法 |
| CN2004800416651A Expired - Fee Related CN1939094B (zh) | 2003-12-12 | 2004-12-10 | 活塞与加工方法 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2004800416651A Expired - Fee Related CN1939094B (zh) | 2003-12-12 | 2004-12-10 | 活塞与加工方法 |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US7005620B2 (enExample) |
| EP (1) | EP1695595B1 (enExample) |
| JP (1) | JP5128817B2 (enExample) |
| CN (2) | CN102380679B (enExample) |
| AT (1) | ATE511010T1 (enExample) |
| BR (1) | BRPI0417566B1 (enExample) |
| MX (1) | MXPA06006680A (enExample) |
| RU (1) | RU2353499C2 (enExample) |
| WO (1) | WO2005060315A1 (enExample) |
Families Citing this family (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060207424A1 (en) * | 2005-03-18 | 2006-09-21 | Federal--Mogul World Wide, Inc. | Piston and method of manufacture |
| DE102007061601A1 (de) * | 2007-12-20 | 2009-06-25 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor sowie Verfahren zu seiner Herstellung |
| DE102008045456A1 (de) * | 2008-09-02 | 2010-03-04 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor |
| DE102009042655A1 (de) * | 2009-09-23 | 2011-03-24 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines Dach-Profils eines Brennkraftmaschinen-Kolbens sowie danach hergestellter Brennkraftmaschinen-Kolben |
| DE112011102201T8 (de) * | 2010-06-29 | 2013-09-19 | Kolbenschmidt K.K. | Kolben für einen Fremdzündungsmotor |
| DE102010033881A1 (de) * | 2010-08-10 | 2012-02-16 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor und Verfahren zu seiner Herstellung |
| US9856820B2 (en) * | 2010-10-05 | 2018-01-02 | Mahle International Gmbh | Piston assembly |
| DE102011004302A1 (de) * | 2011-02-17 | 2012-08-23 | Federal-Mogul Nürnberg GmbH | Verfahren zur Herstellung eines Kolbens |
| EP2697016B1 (en) * | 2011-04-15 | 2019-03-13 | Tenneco Inc. | Method of making a piston |
| US9216474B2 (en) * | 2012-04-24 | 2015-12-22 | Industrial Parts Depot, Llc | Two-piece friction-welded piston |
| EP2752563A1 (en) * | 2013-01-08 | 2014-07-09 | Perkins Engines Company Limited | Piston |
| CN105051357B (zh) * | 2013-01-21 | 2018-05-18 | 费德罗-莫格尔公司 | 活塞及其制造方法 |
| WO2014127319A1 (en) * | 2013-02-18 | 2014-08-21 | Federal-Mogul Corporation | Complex-shaped piston oil galleries with piston crowns made by cast metal or powder metal processes |
| US10787991B2 (en) | 2013-02-18 | 2020-09-29 | Tenneco Inc. | Complex-shaped forged piston oil galleries |
| US9334958B2 (en) | 2013-02-18 | 2016-05-10 | Federal-Mogul Corporation | Complex-shaped forged piston oil galleries |
| DE102013014345A1 (de) * | 2013-03-18 | 2014-10-02 | Mahle International Gmbh | Verfahren zur Herstellung eines Kolbens für einen Verbrennungsmotor und mittels dieses Verfahrens hergestellter Kolben |
| KR20150140309A (ko) * | 2013-04-05 | 2015-12-15 | 페더럴-모걸 코오포레이숀 | 추가적인 제조 기법을 이용하여 제작된 피스톤 |
| RU2540194C1 (ru) * | 2013-09-25 | 2015-02-10 | Российская Федерация, от имени которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг России) | Поршень форсированного дизельного двигателя |
| PL3120664T3 (pl) | 2014-03-21 | 2021-01-25 | Inductoheat, Inc. | Dwustronny płaski zespół wzbudników |
| EP3164587B1 (de) * | 2014-07-02 | 2020-04-22 | KS Kolbenschmidt GmbH | Spaltgeometrie bei einem stoffschlüssig gefügten kühlkanalkolben |
| US9909527B2 (en) | 2014-08-27 | 2018-03-06 | Federal-Mogul Llc | Hybrid induction welding process applied to piston manufacturing |
| US10253722B2 (en) * | 2015-05-01 | 2019-04-09 | Ks Kolbenschmidt Us, Inc. | Methods for forging a piston blank |
| WO2017054928A1 (de) * | 2015-10-01 | 2017-04-06 | Ks Kolbenschmidt Gmbh | Zweiteiliger kolben mit offenem kühlkanal |
| WO2017068059A1 (de) | 2015-10-21 | 2017-04-27 | Ks Kolbenschmidt Gmbh | MEHRFACH GEFÜGTER KOLBEN MITTELS KOMBINIERTEM HYBRIDSCHWEIßVERFAHREN |
| DE102016217024A1 (de) | 2016-09-07 | 2018-03-08 | Mahle International Gmbh | Herstellungsverfahren einer Nockenwelle |
| JP2020513084A (ja) * | 2017-03-30 | 2020-04-30 | アカーテース パワー，インク． | 対向ピストンエンジン用のマルチパートピストン構造 |
| DE102017212885A1 (de) | 2017-07-26 | 2019-01-31 | Mahle International Gmbh | Herstellungsverfahren eines Ventils |
| RU195093U1 (ru) * | 2018-09-17 | 2020-01-15 | Публичное акционерное общество "Автодизель" (Ярославский моторный завод) | Поршень двигателя внутреннего сгорания |
| GB2580905B (en) * | 2019-01-25 | 2021-08-11 | Jaguar Land Rover Ltd | Piston for an internal combustion engine |
| GB2580694B (en) * | 2019-01-25 | 2022-01-05 | Jaguar Land Rover Ltd | Piston for an internal combustion engine |
| GB2590701B (en) * | 2019-12-27 | 2022-06-22 | Caterpillar Motoren Gmbh & Co | Piston for an internal combustion engine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030205A (zh) * | 1987-07-02 | 1989-01-11 | 周军琪 | 工程塑料的高频感应焊 |
| US5657923A (en) * | 1995-02-01 | 1997-08-19 | W. R. Grace & Co.-Conn. | Brazing of catalyzed converter bodies |
| CN1358601A (zh) * | 2000-11-27 | 2002-07-17 | 索尔-丹福斯公司 | 制造封闭腔室活塞的方法 |
| CN1365870A (zh) * | 2001-11-15 | 2002-08-28 | 北京航空航天大学 | 一种感应摩擦焊接方法 |
| CN1372501A (zh) * | 1999-09-14 | 2002-10-02 | 排放技术有限公司 | 用于蜂窝体支承基体的端面拼接连接的方法和装置 |
| CN1385274A (zh) * | 2001-05-15 | 2002-12-18 | 博大科技股份有限公司 | 用于外罩与板体焊接的方法 |
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| DE1262071B (de) * | 1965-03-13 | 1968-02-29 | Mahle Kg | Kolben fuer Brennkraftmaschinen mit einem im Bereich der Ringzone liegenden, ringfoermigen Hohlraum |
| US4706550A (en) * | 1986-01-09 | 1987-11-17 | The United States Of America As Represented By The Secretary Of The Navy | Metal matrix composite piston head and method of fabrication |
| US4687892A (en) * | 1986-08-11 | 1987-08-18 | Fmc Corporation | Inert atmosphere control for induction heated pressure welding system |
| SU1473898A1 (ru) * | 1987-07-20 | 1989-04-23 | Уфимский авиационный институт им.Серго Орджоникидзе | Способ изготовлени поршней двигателей внутреннего сгорани |
| US4875616A (en) * | 1988-08-10 | 1989-10-24 | America Matrix, Inc. | Method of producing a high temperature, high strength bond between a ceramic shape and metal shape |
| JPH0365840U (enExample) * | 1989-10-30 | 1991-06-26 | ||
| BR9001859A (pt) * | 1990-04-17 | 1991-11-12 | Metal Leve Sa | Processo de fabricacao de embolo e embolo |
| BR9001916A (pt) * | 1990-04-20 | 1991-11-12 | Metal Leve Sa | Processo de obtencao de embolo refrigerado e embolo refrigerado |
| BR9004990A (pt) * | 1990-09-28 | 1992-03-31 | Metal Leve Sa | Processo de fabricacao de cabeca de embolo articulado e embolo articulado |
| BR9005371A (pt) * | 1990-10-18 | 1992-06-16 | Metal Leve Sa | Processo de fabricacao de embolo com galeria de refrigeracao |
| BR9005370A (pt) * | 1990-10-18 | 1992-06-16 | Metal Leve Sa | Processo de fabricacao de embolo refrigerado |
| US5549335A (en) * | 1994-04-06 | 1996-08-27 | Peerless Of America, Incorporated | Solderless metallurgical joint |
| JP3557813B2 (ja) * | 1996-10-22 | 2004-08-25 | Ｊｆｅスチール株式会社 | 鋼管の製造方法 |
| JP3757506B2 (ja) * | 1996-12-24 | 2006-03-22 | 株式会社日立製作所 | 耐熱合金の接合法 |
| JP3740858B2 (ja) * | 1997-09-16 | 2006-02-01 | マツダ株式会社 | 接合金属部材及び該部材の接合方法 |
| US6032619A (en) * | 1998-07-16 | 2000-03-07 | Federal-Mogul World Wide, Inc. | Piston having a tube to deliver oil for cooling a crown |
| US6260472B1 (en) * | 1998-07-28 | 2001-07-17 | Federal-Mogul World Wide, Inc. | One-piece integral skirt piston and method of making the same |
| US6291806B1 (en) * | 1998-10-01 | 2001-09-18 | Usf Filtration And Separations Group, Inc. | Process for bonding workpieces |
| US6112642A (en) * | 1998-10-06 | 2000-09-05 | Caterpillar Inc. | Method and apparatus for making a two piece unitary piston |
| US6155157A (en) * | 1998-10-06 | 2000-12-05 | Caterpillar Inc. | Method and apparatus for making a two piece unitary piston |
| US6279455B1 (en) * | 1998-10-06 | 2001-08-28 | Caterpillar Inc. | Method and apparatus for making a two piece unitary piston |
| DE69920770T2 (de) * | 1998-11-02 | 2005-10-06 | Spinduction Weld, Inc. | Verbessertes Verfahren zum Festkörperschweißen und geschweißte Werkstücke |
| JP2001107803A (ja) * | 1999-10-08 | 2001-04-17 | Riken Tanzou Kk | 内燃機関ピストンの製造方法 |
| EP1084793A1 (en) * | 1999-09-20 | 2001-03-21 | Riken Forge Co., Ltd | Method of manufacturing piston of internal combustion engine |
| US6244161B1 (en) * | 1999-10-07 | 2001-06-12 | Cummins Engine Company, Inc. | High temperature-resistant material for articulated pistons |
| DE60028800T3 (de) * | 1999-10-08 | 2018-06-21 | Federal-Mogul Corp. | Kolben mit zwei kühlmittelkanälen |
| US6588320B2 (en) * | 1999-12-30 | 2003-07-08 | Federal-Mogul World Wide, Inc. | Piston having uncoupled skirt |
| ES2267749T3 (es) * | 2000-03-28 | 2007-03-16 | Federal-Mogul Corporation | Piston de alta potencia que tiene deflector para las salpicaduras de aceite. |
| GB2365507B (en) * | 2000-08-02 | 2004-09-15 | Federal Mogul Technology Ltd | Engine piston and manufacture |
| GB2368550B (en) * | 2000-09-07 | 2004-09-01 | Rolls Royce Plc | Method and apparatus for friction welding |
| US6732305B2 (en) * | 2000-10-05 | 2004-05-04 | United Memories, Inc. | Test interface for verification of high speed embedded synchronous dynamic random access memory (SDRAM) circuitry |
| JP2004515359A (ja) * | 2000-10-18 | 2004-05-27 | フェデラル−モーグル コーポレイション | 多軸鍛造されたピストン |
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| US6526871B1 (en) * | 2001-08-24 | 2003-03-04 | Federal-Mogul World Wide, Inc. | Monobloc piston for diesel engines |
| US6508240B1 (en) * | 2001-09-18 | 2003-01-21 | Federal-Mogul World Wide, Inc. | Cylinder liner having EGR coating |
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| US6557514B1 (en) * | 2001-10-23 | 2003-05-06 | Federal-Mogul World Wide, Inc. | Closed gallery monobloc piston having oil drainage groove |
| US6571684B1 (en) * | 2002-01-09 | 2003-06-03 | Federal-Mogul World Wide, Inc. | Crosshead piston and bearing assemblies |
| DE10206728B4 (de) | 2002-02-18 | 2006-08-24 | Brueninghaus Hydromatik Gmbh | Hohlkolben und Verfahren zu dessen Herstellung durch Sintern |
| DE10209168B4 (de) * | 2002-03-01 | 2004-06-03 | Ks Kolbenschmidt Gmbh | Stahlkolben mit Kühlkanal |
| US6825450B2 (en) * | 2002-11-06 | 2004-11-30 | Federal-Mogul World Wide, Inc. | Piston and method of manufacture |
-
2003
- 2003-12-12 US US10/735,798 patent/US7005620B2/en not_active Expired - Lifetime
-
2004
- 2004-12-10 WO PCT/US2004/041371 patent/WO2005060315A1/en not_active Ceased
- 2004-12-10 BR BRPI0417566-2A patent/BRPI0417566B1/pt not_active IP Right Cessation
- 2004-12-10 MX MXPA06006680A patent/MXPA06006680A/es active IP Right Grant
- 2004-12-10 AT AT04813668T patent/ATE511010T1/de not_active IP Right Cessation
- 2004-12-10 EP EP04813668A patent/EP1695595B1/en not_active Expired - Lifetime
- 2004-12-10 JP JP2006544007A patent/JP5128817B2/ja not_active Expired - Fee Related
- 2004-12-10 CN CN201110222707.3A patent/CN102380679B/zh not_active Expired - Fee Related
- 2004-12-10 CN CN2004800416651A patent/CN1939094B/zh not_active Expired - Fee Related
- 2004-12-10 RU RU2006124842/02A patent/RU2353499C2/ru not_active IP Right Cessation
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030205A (zh) * | 1987-07-02 | 1989-01-11 | 周军琪 | 工程塑料的高频感应焊 |
| US5657923A (en) * | 1995-02-01 | 1997-08-19 | W. R. Grace & Co.-Conn. | Brazing of catalyzed converter bodies |
| CN1372501A (zh) * | 1999-09-14 | 2002-10-02 | 排放技术有限公司 | 用于蜂窝体支承基体的端面拼接连接的方法和装置 |
| CN1358601A (zh) * | 2000-11-27 | 2002-07-17 | 索尔-丹福斯公司 | 制造封闭腔室活塞的方法 |
| CN1385274A (zh) * | 2001-05-15 | 2002-12-18 | 博大科技股份有限公司 | 用于外罩与板体焊接的方法 |
| CN1365870A (zh) * | 2001-11-15 | 2002-08-28 | 北京航空航天大学 | 一种感应摩擦焊接方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| BRPI0417566B1 (pt) | 2017-06-27 |
| RU2353499C2 (ru) | 2009-04-27 |
| RU2006124842A (ru) | 2008-01-20 |
| CN102380679A (zh) | 2012-03-21 |
| EP1695595A1 (en) | 2006-08-30 |
| WO2005060315A1 (en) | 2005-06-30 |
| BRPI0417566A (pt) | 2007-03-27 |
| CN1939094B (zh) | 2011-09-07 |
| ATE511010T1 (de) | 2011-06-15 |
| US20050092739A1 (en) | 2005-05-05 |
| JP5128817B2 (ja) | 2013-01-23 |
| EP1695595A4 (en) | 2010-01-20 |
| CN1939094A (zh) | 2007-03-28 |
| EP1695595B1 (en) | 2011-05-25 |
| JP2007524512A (ja) | 2007-08-30 |
| MXPA06006680A (es) | 2006-08-31 |
| US7005620B2 (en) | 2006-02-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
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