CN102270896A - 平板型振动电机 - Google Patents
平板型振动电机 Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
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- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/167—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings
- H02K5/1677—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using sliding-contact or spherical cap bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
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- H—ELECTRICITY
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
- H02K7/061—Means for converting reciprocating motion into rotary motion or vice versa using rotary unbalanced masses
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Abstract
本发明提供了一种平板型振动电机(100),该电机(100)包括支架(150),该支架(150)带有一端插入并固定在所述支架的中部的轴(140);印刷电路板(110),该印刷电路板(110)带有用于接收外部电力的接线端部(130)并位于所述支架(150)一侧;定子,该定子布置于所述印刷电路板顶部;转子(170),该转子可旋转地安装在所述轴(140)上,所述转子(170)在通过与所述定子(160)相互作用而旋转时产生振动;和制动器(180),该制动器(180)安装在所述轴(140)另一端;其中,所述支架(150)和所述轴(140)与所述接线端部(130)电连接。此外,通过接触部将负端与支架或轴电连接后就可以将支架或轴用作外接电源接线端。
Description
相关申请的交叉引用
本申请要求申请日为2010年6月7日,名称为“平板型振动电机”的韩国专利申请No.10-2010-0053457的优先权,在此将其全部内容作为参考而结合在本申请中。
技术领域
本发明涉及一种平板型振动电机
背景技术
在便携式电子设备中,比如手机、游戏机或便携式信息终端等,为了防止设备声音影响到其他人,通常在这些便携式电子设备上安装各种各样的振动发生装置。尤其是,安装在手机上的振动发生装置还被用作安静接收信号发生器。而且,随着手机小型化和轻量化趋势,同时也要求安装在手机上面的振动发生装置小型化和高功能性。
振动发生装置使用各种各样的振动电机作为振动源。一个普通的振动电机独立地固定在手机及类似设备上,并通过一根导线用锡焊的方式和手机的PCB相连。然而,在向手机上安装振动电机以及焊接导线的过程中,需要手工作业。
为了解决上述问题,一种可表面安装并焊接在手机的PCB上的SMD(表面安装器件)型振动电机得到了应用。
图1是现有技术中SMD型振动电机的剖面图,现有技术中存在的问题会结合图1进行描述。
如图1所示,现有技术中的SMD型振动电机10包括支架12、壳体13、轴14、磁体和转子16,支架12上固定有印刷电路板11,壳体13罩在支架12的顶部并分隔出内部空间,轴14由支架12支撑,磁体为定子15并安装在支架12的顶部,转子16偏心地安装在轴14上且能旋转。
在这里,转子16包括上基板16a、换向器16b、轴承16c、线圈16d、质量块16e和模塑件16f,换向器16b形成在上基板16a的底部,轴承16c由轴14可旋转地支撑,线圈16d和质量块16e设置在上基板16a的顶部,模塑件16f将上基板16a、线圈16d以及质量块16e相互连接成一体。
此外,电刷17的一部分通过焊接连接在印刷电路板11上。为了将外部电力传递给给线圈16d,电刷17的另一部分同换向器16b相连。
当外部电力依次通过印刷电路板11、电刷17以及换向器16b而供应给线圈16d时,采用这种结构的SMD型振动电机产生振动,并且转子16在线圈16d和定子15之间产生的电磁力的作用下旋转。
然而,在现有技术的SMD型振动电机10中,因为支架12是通过双面胶带或粘合剂而固定在印刷电路板11上,所以支架12就不会牢固地固定在印刷电路板11上,转子16的旋转振动力就会减弱,或者支架12会由于旋转振动力而从印刷电路板上分离。
此外,现有技术中的这种SMD振动电机10没有包括任何能够降低在电机旋转过程中所产生的电磁波噪声的部件。
而且,因为该电机只通过印刷电路板11上的外接电源接线端焊接固定在手机的PCB上,固定力很弱,因此,当产生振动或受到冲击时,电机可能会从PCB上脱落下来,这样就不能保证转子16产生的振动力传递给手机。
发明内容
本发明的目的在于提供一种平板型振动电机,该电机通过采用与接线端部相连的接触部的方法能够增强支架和印刷电路板之间的连接力并降低电磁波噪声。
根据本发明的第一实施方式,该平板型振动电机包括:支架,该支架带有一端插入并固定在所述支架的中部的轴;印刷电路板,该印刷电路板具有用于接收外部电力的接线端部并布置于所述支架一侧;定子,该定子布置于所述印刷电路板顶部上;和转子,该转子可旋转地安装在轴上。其中,支架和轴与接线端部之间电连接。
这里,支架或者轴可能被用作外接电源接线端。
此外,该平板型振动电机还可以包括设置在印刷电路板上的接触部,从而与接线端部连接,并通过与支架接触而与支架之间电连接。
除此之外,接触部还可以与接线端部的负端相连。
印刷电路板中部形成有孔,接触部件围绕该孔,支架包括扁平部和从扁平部中心向下凸出从而与孔相对应的凸出部,凸出部插入孔中且扁平部与接触部相接触。
转子包括:轴承,该轴承可旋转地插入轴的外周面;上基板,该上基板的底部安装有换向器且中部插入有轴承;绕组线圈和质量块,该绕组线圈和质量块由转子支撑件的底部支撑,该转子支撑件固定在轴承上并布置于上基板的顶部,其中,平板型振动电机还包括电刷,该电刷的一端固定在接线端部且另一端与换向器相接触。
根据本发明的第二实施方式,平板型振动电机包括:支架,该支架带有一端插入支架中部的轴;印刷电路板,该印刷电路板具有用于接收外部电力接线端部并布置于支架一侧;定子,该定子布置于印刷电路板的顶部;转子,该转子可旋转地安装在轴上,该转子在通过与定子相互作用而旋转时产生振动;和壳体,该壳体具有覆盖转子的内部空间,其中支架和轴与接线端部电连接。
这里,支架或轴可用作外接电源接线端。
此外,平板型振动电机还可以包括设置在印刷电路板中的接触部,从而该接触部与接线端部相连,并通过与支架接触来与支架电连接。
另外,接触部件可与接线端部的负端连接。
印刷电路板中部具有孔,接触部围绕该孔,支架包括扁平部和从扁平部件中心向下凸出从而与孔相对应的凸出部,凸出部插入孔且扁平部与接触部相接触。
转子包括:轴承,该轴承可旋转地插入轴的外周面;上基板,该上基板的底部安装有换向器;绕组线圈和质量块,该绕组线圈和质量块设置于上基板的顶部;和模塑件,该模塑件与上基板、绕组线圈以及质量块一体地连接,其中平板型振动电机还包括电刷,该电刷一端固定在接线端部上,另外一端与换向器接触。
附图说明
图1是现有技术中的电刷式平板型振动电机的剖面图;
图2是根据本发明第一实施方式的平板型振动电机的剖面图;
图3是表示图2中所示的印刷电路板、支架以及轴之间连接关系的分解透视图;
图4是表示图2中所示的印刷电路板、支架以及轴之间连接关系的分解仰视透视图;
图5是表示图2中所示的印刷电路板、支架以及轴之间连接关系的连接状态的透视图;和
图6是根据本发明第二实施方式的平板型振动电机的剖面图。
具体实施方式
通过以下结合附图对实施例的具体描述,本发明的多种目的、优点以及特征将显而易见。
本说明书及权利要求书中所提到的名词及术语不应当解释为限于典型意义或辞典定义,而应当解释为本发明所属的技术领域相关的含义和概念,该含义和概念基于如下规则,即发明人能够恰当地定义名词的概念,以最恰当地描述他或她所知道的实施本发明的最佳方法。
通过结合附图的下面的具体描述,能够更清晰地理解本发明的上述及其他目的、特征以及优点。在本说明书中,通过对全部附图中的部件添加参考数字,需要注意的是,即使在不同的附图中,相同的参考数字所代表的也是同一部件。除此之外,在描述本发明时,对已知功能或构造的描述将忽略,以免模糊本发明的主题。
在下文中,将结合附图对本发明的优选实施方式进行详细的描述。
图2是根据本发明第一实施方式的平板型振动电机的剖面图,图3是表示图2中所示的印刷电路板、支架以及轴的连接关系的分解透视图,图4是表示图2中所示的印刷电路板、支架以及轴的连接关系的分解仰视透视图,图5是表示图2中所示的印刷电路板、支架以及轴之间连接关系的连接状态的透视图。
如图2至图5所示,根据本发明实施方式的平板型振动电机100包括支架150和轴140,轴140的一端插入并固定在支架150的中部;印刷电路板110,该印刷电路板具有用于接收外部电力的接线端部130并布置于支架150的一侧;定子,该定子布置于印刷电路板110的顶部;转子170,该转子170可旋转地安装在轴140上,当该转子170通过与定子160的交互作用而旋转时产生振动;和制动器180,该制动器180安装在轴140的另一端。支架150和轴140与接线端部130电连接。
印刷电路板110包括接线端部130,该接线端部130用于接收外部电力从而提供电源。此外,与接线端部130相连的接触部120(见图3)设置在印刷电路板110的顶部,且接触部120同支架150相接触,从而使接线端部130和支架150相互之间电连接(见图5)。在这里,由于接线端部130被分为正端133和负端135,接触部120可以根据需要与正端133和负端135中的任意选择的一个进行连接,但是,为了最大限度地削弱电机旋转时产生的电磁波噪声,接触部120优选与负端135进行连接。此时,正端133与位于印刷电路板110底部的附加外接电源接线端137电连接(见图3至图4)。
支架150支撑轴140。向上突出的垫圈部(burring portion)153形成于支架150的中间,轴140的一端插入并固定在垫圈部153中。此外,支架150通过与位于印刷电路板110上的接触部120的接触而与接线端部130电连接,以降低电磁波噪声,并能用作上述外接电源接线端。对接触部120和支架150之间的接触关系将会进行更加详细地描述(见图3至图5)。接触部120围绕位于印刷电路板110中部的孔115,支架150包括扁平部157和从扁平部157的中心向下凸出以与孔115相对应的凸出部155(见图4),支架150上的凸出部155插入印刷电路板110上的孔115中,从而使印刷电路板110上的接触部120与支架150上的扁平部157相接触(见图5)。
同时,由于固定在支架150的垫圈部153上的轴140与支架150电连接,印刷电路板110上的接线端部130通过支架150与轴140电连接,从而够更有效的降低电磁波噪声,并将轴140用作外接电源接线端。
与现有技术中的平板型振动电机不同,根据本发明实施方式的平板型振动电机100通过采用印刷电路板110上的接触部120而将印刷电路板110上的接线端部130与支架150和轴140电连接,并使用支架150作为外接电源接线端,从而降低电磁波噪声,而且,通过焊接的方式将支架150与印刷电路板上的接触部120连接在一起从而增加印刷电路板110与支架150之间的结合强度。此外,由于支架150或轴140被用作外接电源接线端,转子170产生的振动力能够被可靠地传递到手机或类似设备,这样,除了已有的外接电源137的接线端之外,还可以将支架150或轴140通过锡焊与手机或类似设备的印刷电路板相连,从而可以延长平板型振动电机100的使用寿命。
定子160是磁体,该定子160通过产生预定强度的磁场而与绕组线圈175产生交互作用从而使转子170旋转,并且该定子160连接于绕组线圈175表面。在这里,定子160环绕垂直地固定于支架150上的轴140布置,该定子160由交替磁化的永磁体组成从而在圆周方向上具有多个磁极。此外,定子160通过粘合剂或类似物粘合在印刷电路板110的顶部上。
制动器180防止转子170由于旋转而上升,并安装在轴140的另一端上。这里,为了防止制动器180与固定在轴承171的外周面上的转子支撑体172相接触,制动器180为外径比轴承171的内径要小的光盘状,并且优选地由金属材料制成。此外,制动器180优选地牢固地与轴140的另一端相连,从而防止转子170上升,对于制动器180与轴140之间的固定连接,可以使用焊接、螺纹连接或者嵌入式连接及其他类似方式。
转子170偏心地旋转,从而产生振动,该转子170包括轴承171、上基板173、绕组线圈175以及质量块177。
轴承171可旋转地支撑在轴140上,且可旋转地插入轴140的外周面。此时,润滑部件可以设置在轴140和轴承171之间。
上基板173支撑转子170的部件,且向绕组线圈175传送电力。此时,上基板173具有部分切割以偏心的圆盘形状,且该上基板173的中部有一个通孔,轴140以及轴承171插入该通孔中。此外,被分割成很多部分的换向器179在上基板173的底部环绕通孔圆周分布。换向器179通过与电刷190的接触来为绕组线圈175提供电力,该电刷190由图形印刷或者电镀的方法制成,下文将会对其进行介绍。
绕组线圈175的功能是在供电时产生预定强度的电场。当通过与电刷190相接触的换向器179向绕组线圈175供电时,绕组线圈175会产生电场,并且通过所产生的电场与定子160中产生的磁场之间的相互作用而产生电磁力,从而使转子170旋转。
质量块177提供预定的质量,从而使转子170偏心旋转。这里,质量块177优选地由大密度的非磁性材料制成,例如钨(W),从而防止磁力影响定子160。
同时,绕组线圈175以及质量块177支撑在转子支撑体172的底部并设置在上基板173的顶部。这里,轴承171通过压入配合的方法固定在转子支撑体172上,此外轴承171也可焊接在转子支撑体172上。根据该实施方式,平板型振动电机100上并没有附加的壳体,并且转子支撑体172也可作为壳体使用,从而节省材料成本,而且,由壳体带来的空间限制消除,从而增加了平板型振动电机100的空间可用性,并缩小了平板型振动电机100的体积。
此外,还设置有与换向器179弹性接触的电刷190,该电刷190的一端固定在印刷电路板110的接线端部130上,另一端形成于上基板173的底部。电刷190为换向器179提供电力。这里,电刷190由一对构成,从而将不同极性的电流提供给换向器179的不同部分。正(+)电流和负(-)电流在一对电刷190上流动。
图6所示的是根据本发明第二实施方式的平板型振动电机的剖面图。
如图6所示,根据第一实施方式的平板型振动电机100与本实施方式中的振动电机200最大的不同在于是否具有壳体185。也就是说,根据第一实施方式的平板型振动电机100没有壳体185,而根据本实施方式的平板型振动电机200具有壳体185。由于除了是否有壳体185之外,其他的零件均与第一实施例中的零件相似,因此将省略重复的描述,而仅对区别进行重点描述。
壳体185是接收部件,该壳体185通过覆盖转子170而为转子170提供旋转的空间,从而使转子170、轴140以及其他类似部件与外界分开。这里,壳体185具有大的磁导率,从而形成定子160的绕组线圈175和转子170产生的磁通量的磁路,且壳体185应当由高刚度的磁性物质材料制成,从而防止转子170由于外力变形而受到限制。此时,能够防止与转子170产生直接摩擦的摩擦减低件187优选地设置在壳体185的内部中心。
此外,转子170包括上基板173,该上基板173底部形成有换向器179;轴承171,该轴承171可旋转地插入轴140的一个表面;绕组线圈175和质量块177,该绕组线圈175和质量块177设置在上基板173顶部;以及模塑件178,该模塑件178将上基板173、绕组线圈175以及质量块相互之间连成整体。
此外,与根据第一实施方式的平板型振动电机100相似,根据本实施方式的平板型振动电机200通过采用印刷电路板110上的接触部120使支架150和轴140与印刷电路板110上的接线端部130电连接,以将支架150和轴140作为外接电源接线端,从而降低电磁波噪声,并增加印刷电路板110与支架150之间的连接强度(见图3至图5)。
根据本发明实施方式中的平板型振动电机不一定限制于电刷式电机,还可以类似地使用无刷式。在使用无刷式电机的情况中,不具有带有电刷和换向器的上基板,驱动芯片焊接在印刷电路板顶部。此外,绕组线圈固定在定子的印刷电路板上,磁体可旋转地设置在转子中。也就是说,与电刷式电机相比,无刷式电机中绕组线圈和磁体互换了位置。除了上文中提到的区别,即使是在无刷式的电机中,支架与轴与印刷电路板的接线端部电连接,这样便将支架和轴作为外接电源的接线端,从而像有刷式电机一样降低电磁波噪声以及增强支架与印刷电路板之间的连接强度。
根据本发明实施方式,采用与印刷电路板的接线端部相连的接触部和将支架与接触部连接能够提高支架和印刷电路板之间的连接力,通过提高上述连接力能够防止支架从印刷电路板上脱落。
此外,根据本发明实施方式,将负端通过接触部与支架和轴电连接,可以使用支架或轴作为外接电源接线端并降低电机旋转时产生的电磁波噪声。
此外,根据本发明的实施方式,因为支架或者轴用作外接电源接线端,就可以确保转子所产生的振动力的传递,并通过将支架与手机的PCB板焊接连接而延长手机的寿命。
尽管本发明的实施方式已经出于说明性目的而公开,应当能够意识根据本发明的平板型电机100或200并不因此而限制,本领域技术人员能够想到多种修改、添加或替换而不能脱离本发明的范围和精神。相应地,任何修改,变化或等同替换仍然被认为在本发明范围之内,而且,本发明的具体范围将由伴随的权利要求公布。
Claims (12)
1.一种平板型振动电机,该平板型振动电机包括:
支架,该支架带有一端插入并固定在所述支架的中部的轴;
印刷电路板,该印刷电路板具有用于接收外部电力的接线端部并布置于所述支架的一侧;
定子,该定子布置于所述印刷电路板的顶部上;
转子,该转子可旋转地安装在所述轴上,所述转子在通过与所述定子的相互作用而旋转时产生振动;和
制动器,该制动器安装在所述轴的另一端;
其中,所述支架和所述轴通过所述接线端部电连接。
2.根据权利要求1所述的平板型振动电机,其中,所述支架或所述轴用作外接电源接线端。
3.根据权利要求1所述的平板型振动电机,该平板型振动电机还包括接触部,该接触部设置在所述印刷电路板上,从而与所述接线端部连接,并且所述接触部通过与所述支架接触而与该支架电连接。
4.根据权利要求3所述的平板型振动电机,其中,所述接触部与所述接线端部的负端相连接。
5.根据权利要求3所述的平板型振动电机,其中,所述印刷电路板具有形成在中间的孔,所述接触部围绕该孔,所述支架包括扁平部和从该扁平部的中心向下凸出以与所述孔相对应的凸出部,该凸出部插入所述孔中,并且所述扁平部与所述接触部相接触。
6.根据权利要求1所述的平板型振动电机,其中,所述转子包括:
轴承,该轴承可旋转地插入所述轴的外周面;
上基板,该上基板的底部安装有换向器,并且所述上基板的中部插入有所述轴承;
绕组线圈和质量块,该绕组线圈和质量块由转子支撑件支撑,该转子支撑件固定在所述轴承上并布置于所述上基板的顶部,以及
所述平板型振动电机还包括电刷,该电刷的一端固定在所述接线端部且另一端与所述换向器接触。
7.一种平板型振动电机,该平板型振动电机包括:
支架,该支架带有一端插入所述支架的中部的轴;
印刷电路板,该印刷电路板具有用于接收外部电力的接线端部并布置于所述支架的一侧;
定子,该定子布置于所述印刷电路板的顶部上;
转子,该转子可旋转地安装在所述轴上,所述转子在通过与所述定子的相互作用而旋转时产生振动;和
壳体,该壳体具有覆盖所述转子的内部空间,
其中,所述支架和所述轴与所述接线端部电连接。
8.根据权利要求7所述的平板型振动电机,其中,所述支架或所述轴用作外接电源接线端。
9.根据权利要求7所述的平板型振动电机,该平板型振动电机还包括接触部,该接触部设置在所述印刷电路板上,从而与所述接线端部连接,并且所述接触部通过与所述支架接触而与所述支架电连接。
10.根据权利要求9所述的平板型振动电机,其中,所述接触部和所述接线端部的负端相连接。
11.根据权利要求9所述的平板型振动电机,其中,所述印刷电路板具有形成在中间的孔,所述接触部围绕该孔,所述支架包括扁平部和从该扁平部的中心向下凸出以与所述孔相对应的凸出部,该凸出部插入所述孔中,并且所述扁平部与所述接触部相接触。
12.根据权利要求7所述的平板型振动电机,其中,所述转子包括:
轴承,该轴承可旋转地插入所述轴的外周面;
上基板,该上基板的底部安装有换向器;
绕组线圈和质量块,该绕组线圈和质量块设置于所述上基板的顶部;
模塑件,该模塑件与所述上基板、绕组线圈以及质量块一体地连接,以及
所述平板型振动电机还包括电刷,该电刷的一端固定在所述接线端部且另一端与所述换向器接触。
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- 2010-09-08 US US12/877,850 patent/US8227946B2/en not_active Expired - Fee Related
- 2010-09-08 CN CN201010278489.0A patent/CN102270896B/zh not_active Expired - Fee Related
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US20080018187A1 (en) * | 2006-07-20 | 2008-01-24 | Tadao Yamaguchi | Thin stator, eccentric motor and axial air-gap brushless vibration motor equipped with the same |
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Cited By (8)
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CN106469959A (zh) * | 2015-08-11 | 2017-03-01 | 建准电机工业股份有限公司 | 马达及其轴管组件 |
CN108462306A (zh) * | 2017-02-21 | 2018-08-28 | 精工电子有限公司 | 振动产生装置和电子设备 |
CN108462306B (zh) * | 2017-02-21 | 2021-08-03 | 精工电子有限公司 | 振动产生装置和电子设备 |
CN107643643A (zh) * | 2017-09-29 | 2018-01-30 | 东莞市维斗科技股份有限公司 | 微型减速箱 |
CN108321972A (zh) * | 2018-04-13 | 2018-07-24 | 四川安和精密电子电器有限公司 | 一种新型结构的扁平马达 |
CN108321972B (zh) * | 2018-04-13 | 2024-05-14 | 四川安和精密电子电器股份有限公司 | 一种新型结构的扁平马达 |
CN112260507A (zh) * | 2020-03-31 | 2021-01-22 | 威海永柏微电机有限公司 | 一种运用上下永久磁铁的垂直振动子 |
CN112260507B (zh) * | 2020-03-31 | 2022-08-19 | 威海永柏微电机有限公司 | 一种运用上下永久磁铁的垂直振动子 |
Also Published As
Publication number | Publication date |
---|---|
CN102270896B (zh) | 2013-09-11 |
KR20110133832A (ko) | 2011-12-14 |
US8227946B2 (en) | 2012-07-24 |
KR101095099B1 (ko) | 2011-12-16 |
US20110298320A1 (en) | 2011-12-08 |
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