CN102249739B - Preparation method of carbon-golden metallic luster crystalline glaze - Google Patents

Preparation method of carbon-golden metallic luster crystalline glaze Download PDF

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CN102249739B
CN102249739B CN 201110138389 CN201110138389A CN102249739B CN 102249739 B CN102249739 B CN 102249739B CN 201110138389 CN201110138389 CN 201110138389 CN 201110138389 A CN201110138389 A CN 201110138389A CN 102249739 B CN102249739 B CN 102249739B
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glaze
parts
metallic luster
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produced
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CN102249739A (en
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韩晓伟
赵玉虎
孔德双
谷昌军
陈春明
孔令仁
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JIANGSU GAOCHUN CERAMICS CO Ltd
SHANXI GAOTAO PORCELAIN CO Ltd
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JIANGSU GAOCHUN CERAMICS CO Ltd
SHANXI GAOTAO PORCELAIN CO Ltd
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Abstract

The invention relates to a preparation method of a carbon-golden metallic luster crystalline glaze. The carbon-golden metallic luster crystalline glaze comprises the following component in parts by mass: 25-30 parts of MnO2 as crystallizing agent, 0.5-1.5 parts of MoO2, 0.5-1.5 parts of V2O5 as crystallization accelerator, 2-4.5 parts of CuO, 2.5-5 parts of Fe2O3, 3-7 parts of ZnO and 0.5-2.5 parts of NiO as colorants, 30-38 parts of potash feldspar produced in Pingjiang, 5-12 parts of quartz produced in Fengyang, 5-10 parts of talcum powder produced in Wuxi, and 5-12 parts of boron fusion cake produced in Yixing. The prepared glaze slip is applied onto a biscuited green body, and subjected to glaze firing according to the temperature curve in the invention. The carbon-golden metallic luster crystalline glaze has carbon-golden metallic luster, rainbow effect and beautiful appearance of crystals. Besides, the carbon-golden metallic luster crystalline glaze has the advantages of low cost, high glaze hardness, high wear resistance and high corrosion resistance, is a brand new glaze of ceramic art, and can be used for decorating ceramic artware.

Description

A kind of preparation method of charcoal golden metallic luster crystalline glaze
Technical field
The present invention relates to a kind of preparation method of charcoal golden metallic luster crystalline glaze.
Background technology
Metallic luster crystalline glaze is that glaze produces the outer appearnce such as color harmony gloss like certain metal and contains the ceramic glaze of xln, is a kind of new ceramics artistic glaze that developed recently gets up.It not only has the aesthetic feeling of luster effect and the xln of metal, and has the characteristics such as the ceramic glaze cost is low, hardness of glaze surface is high, wear resistance is good, corrosion-resistant.Metalluster is because tiny needle-like crystal densification interweaves to due to the strong reflection of light intensity, makes glaze present thick and heavy solid, luxurious gorgeous sensation.The report of metal gloss crystalline glaze is many, but not yet finds the report of charcoal golden metallic luster crystalline glaze at present.
CN1521145 discloses a kind of crystalline glaze with metallic luster for ceramic of building sanitation, it is with zinc oxide, silicon oxide or titanium oxide are the one-tenth eutectic substance of glaze, with low temperature frit, boric acid is for forming the Vitrea flux raw material of glaze, with cupric oxide, ferric oxide, manganese oxide, the metal oxides such as titanium oxide are tinting material, be prepared by common ceramic glaze production technique, impose on the surface of construction sanitary ceramic, by the quick continuous burnt that is fit to, adopt short insulation to educate the distinct temperature curve in brilliant cycle, glaze is formed have the glass-ceramic layer of metalluster, the such decorative effect of its existing metalluster, the physical strength that has again devitrified glass can be widely used in various architectural potteries, the surface decoration of sanitary ceramic ware.
CN100575310C discloses a kind of method of manufacturing golden yellow mirror surface glaze, this glaze comprises zinc oxide, rhombspar, titanium oxide, calcite, without lead frit, kaolin, silica powder, cupric oxide, manganese oxide, Vanadium Pentoxide in FLAKES, 11 kinds of raw materials of ferric oxide, wherein cupric oxide and manganese oxide are coloring oxide; During making, by wet ball grinding, then sieve, by the concentration of 45~60 degree Beaume allotment slurry, get bright and clean porcelain blank and soak to enter kiln behind the glaze and under 1160~1200 ℃ oxidizing atmosphere, fire and form, the flicker of gained finished product glaze golden light, sparkling, coloured and dazzling.CN100537487C discloses a kind of making method of placer gold glaze material, after this glaze burns till in 1170~1200 ℃ of oxidizing atmospheres fast, glaze Venus under the ordinary ray irradiation is magnificent, flashing, glittering, gorgeous luxurious especially under shining than the high light line, comprise borax, boric acid and sodium, two kinds of carbonate of potassium in the described glaze, also be added with quartzy and albite and a small amount of clay and some tinting materials.During making, first borax and carbonate are made frit, extremely pass through 250 mesh sieves with quartz, albite, clay and tinting material ball milling again after frit is pulverized, it is 0.15~0.3mm that the glaze layer is implemented thickness.The impact of calcining system on the glazed metal luster effect reported in " Chinese pottery industry " 2008 (04), adopting kaolin, quartz, feldspar etc. is raw material, prepare metal-lustrous glaze take manganese oxide, cupric oxide as the crystallization agent, inquired into the affect rule of the calcining systems such as firing temperature, soaking time on glazed metal gloss.The result shows: under current prescription formed, 1120 ℃ of lower glaze firing also were incubated 30 minutes, and at 820 ℃ of lower slow coolings to 620 ℃, glaze has good metalluster effect afterwards.
" Chinese pottery " 2008 (08) reported the impact of composition on the glazed metal luster effect, and adopting kaolin, quartz, feldspar etc. is raw material, and introduces cupric oxide, manganese oxide as the crystallization agent, the preparation metal-lustrous glaze.Inquired into SiO in the prescription 2/ Al 2O 3Than the content of the content of, crystallization agent, the PbO rule that affects on glazed metal gloss.Experimental result shows: work as SiO 2/ Al 2O 3Than being 10, the content of crystallization agent is the content of 5%, PbO when being 40%, and under suitable calcining system, glaze has good metalluster effect.
" Wuhan University of Technology's journal " 2009 (12) reported CuO-MnO 2-V 2O 5-TiO 2Be metal-lustrous glaze and structure thereof, take Suzhou soil, BF235-1 frit as main raw material, by adjusting metal oxide photoghraphic coupler CuO, MnO 2, V 2O 5, TiO 2Addition, adopt different calcining systems prepared simple to operate, control is convenient, is fit to the golden yellow metal-lustrous glaze that burns till fast.Calcining system, metal oxide addition, glaze layer thickness have been inquired into to the impact of glaze gloss.Adopt the SEM modern test technology that the glaze layer is carried out morphology observation, studies show that the crystal growth has certain orientation, and all be parallel to glaze layer surface arrangement.
Summary of the invention
The objective of the invention is:Aim to provide a kind of preparation method of charcoal golden metallic luster crystalline glaze, it not only has the aesthetic feeling of luster effect and the xln of metal, and have characteristics such as the ceramic glaze cost is low, hardness of glaze surface is high, wear resistance is good, weathering resistance is good, corrosion-resistant, be a kind of brand-new ceramic artistic glaze, can be used for decorative porcelain artwork and tableware for Western-style food.
Technical scheme of the present invention is:The preparation method of charcoal golden metallic luster crystalline glaze, the source of its glaze and consist of (mass parts): adopt 25~30 MnO 2Be crystallizing agent, 0.5~1.5 MoO 2With 0.5~1.5 V 2O 5Be crystallization promoter, 2~4.5 CuO, 2.5~5 Fe 2O 3, 3~7 ZnO and 0.5~2.5 the Multimetal oxides such as NiO be tinting material, other composition is that potassium felspar sand is produced in Pingjiang River of 30~38, Fengyang of 5~12 is produced quartzy, 5~10 Wuxi is produced Yixing of talcum powder and 5~12 and is produced boron frit etc.
Glaze slip preparation: the compositing formula by glaze takes by weighing respectively raw material, and in raw material: ballstone: water equals ratio ball milling in ball mill of 1:1.5:1, tails over and gets final product when being (mass percent) below 0.05 when the glaze slip fineness reaches 250 mesh sieves.
The glaze firing technique that adopts is: beginning is warming up to 100 ± 10 ℃ with 0.8~1.2 ℃/min speed, then be warming up to 600 ± 20 ℃ with 1.6~2.2 ℃/min speed, then be warming up to 750 ± 20 ℃ with 1.0~1.4 ℃/min speed, then be incubated 40~60min after being warming up to 950~1000 ℃ with 1.6~2.2 ℃/min speed, then be incubated 100~140min after being warming up to 1230 ± 20 ℃ with 1.6~2.2 ℃/min speed, then be incubated 20~30 min after being cooled to 1130 ± 20 ℃ with 3.0~5.0 ℃/min speed, then be cooled to 850 ± 20 ℃ with 2.0~4.0 ℃/min speed, then be cooled to 600 ± 20 ℃ with 1.5~3.0 ℃/min speed, naturally cool at last room temperature, obtain product.
Glazing process is: with soaking glaze or waterfall process glaze slip is imposed on the biscuiting base substrate once, the water-intake rate of biscuiting base substrate should be 1.5~3.5%, and the glaze layer thickness is 0.2~0.4mm, dries.
The crystalline glaze chemical composition of making is (mass parts): SiO 2Be 40~50, Al 2O 3Be 3~10, Fe 2O 3Be that 2.5~5, CaO is that 0.1~0.7, MgO is 2.5~5, K 2O is 2.5~5, Na 2O is 0.5~1.5, MoO 2Be 0.5~2, B 2O 3Be that 0.4~1.0, CuO is that 2~2.5, NiO is that 0.5~2.5, ZuO is 3~7, V 2O 5Be 0.5~1.5, MnO 2Be that 25~30, BaO is 0.0.5~0.1, other component is less than 0.5.
3 requirements that provide the charcoal golden metallic luster crystalline glaze to form: the one, exist in the glaze melt enough to make glaze at high temperature present hypersaturated state, excessive MnO that its crystal property is good 2The 2nd, an amount of MoO is arranged 2, V 2O 5Be crystallization promoter, CuO, Fe are arranged 2O 3, the Multimetal oxides such as ZnO, NiO are tinting material; The 3rd, the insulation process of cooling that is adapted to this molten matter nucleus formation and growth and development is arranged.Therefore 2 relevant critical processes are: the one, and the glaze preparation; The 2nd, glaze firing system, particularly process of cooling control.
Zinc oxide in the raw material, talcum preferably carry out preroasting with the removal organic impurities, thereby the glaze shrinkage freckle when reducing glaze firing improves glaze quality, and calcining temperature is 1200~1300 ℃, and the time is 10~60 min.
The proportion of preferably regulating glaze slip is 1.2~1.4g/cm 3
The glaze formula that is uniqueness of the technical scheme of charcoal golden metallic luster crystalline glaze preparation, glaze slip complete processing, glazing process and specific calcining system.
The invention has the beneficial effects as follows:Strong reflection forms charcoal golden metallic luster and rainbow effect to the tiny needle-like crystal that product interweaves because of densification to light intensity, its low cost of manufacture, hardness of glaze surface is high, wear resistance good, corrosion-resistant good, be a kind of brand-new ceramic artistic glaze, can be used for the decorative porcelain artwork.Its another characteristics are that the harmful lead of goods and quantity of cadmium release all do not detect (wherein detecting of lead is limited to 0.2mg/L, and detecting of cadmium is limited to 0.02mg/L), are used as tableware and decorate fool proof.
Description of drawings
Fig. 1 is the finished product photo that the present invention utilizes 8 inch ceramic discs of charcoal golden metallic luster crystalline glaze modification.
Embodiment
According to the performance index that the charcoal golden metallic luster crystalline glaze will reach, as follows to the embodiment of operational path, material and production method:
At first be the stoneware tableware biscuiting base substrates such as preparation square position, bowl, its chemical constitution is (mass parts): SiO 2Be 60 ~ 75, Al 2O 3Be 18 ~ 30, Fe 2O 3Be that 1.0 ~ 2.0, CaO is that 0.5 ~ 1.5, MgO is 0.1 ~ 0.4, K 2O is 1.0 ~ 3.0, Na 2O is 0.1 ~ 0.8, and other are 5 ~ 15 years old.The biscuiting temperature of base substrate is 950~1050 ℃, and water-intake rate is 1.5%~3.5%, and base substrate need be polished totally stand-by.
Then the selection and the glaze slip that are raw material are made.The source of glaze and composition (mass parts) are: adopt 25~30 MnO 2Be crystallizing agent, 0.5~1.5 MoO 2With 0.5~1.5 V 2O 5Be crystallization promoter, 2~4.5 CuO, 2.5~5 Fe 2O 3, 3~7 ZnO and 0.5~2.5 the Multimetal oxides such as NiO be tinting material, other composition is that potassium felspar sand is produced in Pingjiang River of 30~38, Fengyang of 5~12 is produced quartzy, 5~10 Wuxi is produced Yixing of talcum powder and 5~12 and is produced boron frit etc.Glaze slip preparation technology: take by weighing respectively raw material by prescription, and in raw material: ballstone: water equals ratio ball milling in ball mill of 1:1.5:1, tail over and get final product when being (mass percent) below 0.05 when the glaze slip fineness reaches 250 mesh sieves, the proportion of regulating glaze slip is 1.2~1.4g/cm 3
The MnO of major control 25 of the present invention or 30 parts 2Crystallizing agent, and distinguish 0.5 or 1.5 part MoO 2, 0.5 or 1.5 part V 2O 5, condition under good effect is all arranged; A wider range of metallochrome: as adopt 2,3 or 4.5 parts CuO; Add 2.5,3 or 5 parts Fe 2O 3Add 3,5 or 7 parts ZnO; The NiO metal oxide that adds 0.5,1 or 2.5 part is the effect that tinting material all has charcoal non-ferrous metal gloss crystalline glaze of the present invention.It is not too high that other composition requires on the accurate counterweight of component comparatively speaking.
Glazing process on tableware biscuiting base substrate is: with soaking glaze or waterfall process glaze slip is imposed on the biscuiting base substrate once, the water-intake rate of biscuiting base substrate should be 1.5~3.5%, and the glaze layer thickness is 0.2~0.4mm, dries.
The glaze firing system is: beginning is warming up to 100 ℃ with 0.8~1.2 ℃/min speed, then be warming up to 600 ℃ with 1.6~2.2 ℃/min speed, then be warming up to 750 ℃ with 1.0~1.4 ℃/min speed, then be incubated 40~60min after being warming up to 950~1000 ℃ with 1.6~2.2 ℃/min speed, then be incubated 100~140min after being warming up to 1230 ℃ with 1.6~2.2 ℃/min speed, then be incubated 20~30 min after being cooled to 1130 ℃ with 3.0~5.0 ℃/min speed, then be cooled to 850 ℃ with 2.0~4.0 ℃/min speed, then be cooled to 600 ℃ with 1.5~3.0 ℃/min speed, above temperature control point allows controlled deviation in 10~20 ℃ scope.Naturally cool at last room temperature, obtain product.Carrying out at last product performance detects.
Embodiment:According to above-mentioned charcoal golden metallic luster crystalline glaze embodiment has been made each 100 in 8 inch square positions, 220ml coffee cup and 8 inch bowls, its salient features is as follows:
1, the product glaze is smooth soft, has charcoal golden metallic luster, rainbow effect and crystallization aesthetic feeling, and color and luster is evenly beautiful, the MoO of adding 2And V 2O 5Crystallization promoter can promote the generation of xln, makes the structure of metallic luster crystalline glaze finer and close.
2, the crystalline glaze chemical composition of making is (mass parts): SiO 2Be 40~50, Al 2O 3Be 3~10, Fe 2O 3Be that 2.5~5, CaO is that 0.1~0.7, MgO is 2.5~5, K 2O is 2.5~5, Na 2O is 0.5~1.5, MoO 2Be 0.5~2, B 2O 3Be that 0.4~1.0, CuO is that 2~2.5, NiO is that 0.5~2.5, ZuO is 3~7, V 2O 5Be 0.5~1.5, MnO 2Be that 25~30, BaO is 0.0.5~0.1, other component is less than 0.5.
3, Heat stability is good does not ftracture at 1 glaze layer of 20~200 ℃ of heat exchanges.
4, lead release is lower than the 0.2mg/L(detection limit), quantity of cadmium release is lower than the 0.02mg/L(detection limit).

Claims (3)

1. the preparation method of charcoal golden metallic luster crystalline glaze is characterized in that the source of glaze and mass parts consist of: adopt 25~30 parts MnO 2Be crystallizing agent, 0.5~1.5 part MoO 2V with 0.5~1.5 part 2O 5Be crystallization promoter, 2~4.5 parts CuO, 2.5~5 parts Fe 2O 3, 3~7 parts ZnO and 0.5~2.5 part NiO Multimetal oxide be tinting material, other composition is that potassium felspar sand is produced in 30~38 parts the Pingjiang River, Fengyang of 5~12 parts is produced quartzy, 5~10 parts Wuxi is produced Yixing of talcum powder and 5~12 parts and is produced the boron frit;
Glaze slip preparation: the compositing formula by glaze takes by weighing respectively raw material, and in raw material: ballstone: water equals ratio ball milling in ball mill of 1:1.5:1, tails over as mass percent 0.05 and gets final product when following when the glaze slip fineness reaches 250 mesh sieves;
The glaze firing technique that adopts after glaze slip imposes on the biscuiting base substrate is: beginning is warming up to 100 ± 10 ℃ with 0.8~1.2 ℃/min speed, then be warming up to 600 ± 20 ℃ with 1.6~2.2 ℃/min speed, then be warming up to 750 ± 20 ℃ with 1.0~1.4 ℃/min speed, then be incubated 40~60min after being warming up to 950~1000 ℃ with 1.6~2.2 ℃/min speed, then be incubated 100~140min after being warming up to 1230 ± 20 ℃ with 1.6~2.2 ℃/min speed, then be incubated 20~30min after being cooled to 1130 ± 20 ℃ with 3.0~5.0 ℃/min speed, then be cooled to 850 ± 20 ℃ with 2.0~4.0 ℃/min speed, then be cooled to 600 ± 20 ℃ with 1.5~3.0 ℃/min speed; Naturally cool at last room temperature, obtain product.
2. the preparation method of charcoal golden metallic luster crystalline glaze according to claim 1 is characterized in that zinc oxide, the talcum in the raw material carries out preroasting to remove organic impurities, and pre-calcination temperature is 1200~1300 ℃, and the time is 10~60min.
3. the preparation method of charcoal golden metallic luster crystalline glaze according to claim 1, the proportion that it is characterized in that regulating glaze slip is 1.2~1.4g/cm 3, glazing process is: with soaking glaze or waterfall process glaze slip is imposed on the biscuiting base substrate once, the water-intake rate of biscuiting base substrate should be 1.5~3.5%, and the glaze layer thickness is 0.2~0.4mm, dries.
CN 201110138389 2011-05-26 2011-05-26 Preparation method of carbon-golden metallic luster crystalline glaze Expired - Fee Related CN102249739B (en)

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