CN102233336A - Sorting system for solar battery and method thereof - Google Patents
Sorting system for solar battery and method thereof Download PDFInfo
- Publication number
- CN102233336A CN102233336A CN2011101135888A CN201110113588A CN102233336A CN 102233336 A CN102233336 A CN 102233336A CN 2011101135888 A CN2011101135888 A CN 2011101135888A CN 201110113588 A CN201110113588 A CN 201110113588A CN 102233336 A CN102233336 A CN 102233336A
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- CN
- China
- Prior art keywords
- solar cell
- fetching device
- sorting system
- storing apparatus
- cell sorting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a sorting system, and particularly provides a sorting system 100 for a solar battery, comprising a plurality of battery transporting systems (107, 109, 111, 113), at least a first taking and placing device (105), a plurality of second taking and placing devices (101), and a plurality of multilayered receiving devices (103). Further, the invention is also advantaged by improving capability of production amount of the sorting system, thereby improving flexibility and throughput of the sorting system, and maintaining low requirement of the occupied area.
Description
Technical field
The present invention relates to a kind of sorting system, particularly a kind of solar cell sorting system comprises a plurality of solar cell induction systems, at least one first fetching device, a plurality of second fetching devices and a plurality of multilayer storing apparatus.Further the present invention also comprises by adding induction system, second fetching device, multilayer storing apparatus easily increases the ability of sorting system output, thereby has increased the flexibility and the handling capacity of sorting system, and has kept the low demand of floor space.
Background technology
Similar with other any semiconductor manufacturing industries, the crystal silicon solar energy battery manufacturing industry is faced with when improving product yield and quality equally, guarantees the continuous challenge of production line cost benefit balance.Production handling capacity main cause low or the shut-down problem is a conversion efficiency, and promptly the time is wasted in the long conversion time between the recalibration of different products and setting.Therefore exist the new automation solution that is suitable for the problems referred to above to improve the lasting demand of manufacturing cost.
Present crystal silicon solar energy battery production line, finally sorting after checking through solar cell after a series of flow processs is different quality kinds.For a long time, along with sort process and product category are increasingly sophisticated, this area needs a solution makes manufacturer need not to eliminate its existing equipment to protect its investment spending, enlarges production line kind sorting ability.
Except the flexibility of pure requirement expansion sorting ability, when obtaining higher manufacture of solar cells ability and handling capacity, manufacturer also needs minimum floor space or space.
Past has been invented some solar cell sorting equipments, by conveyer belt with solar cell classification and be transported in the different containers.Yet this has caused a kind of situation: solar cell can produce each other to rub and cause solar cell cut to occur when transferring to container.Another shortcoming is that kind or container number are limited in certain floor space.More if desired, more containers then needs more floor space.
Though the solar battery apparatus of other types can sort at a high speed, these devices are more complicated more expensive.
For these reasons, realize keeping and improving manufacturing benefit becoming a requisite target for solar cell manufacturer.
The sorting system that has overcome above-mentioned shortcoming will be a very advantageous, this sorting system, particularly a kind of solar cell sorting system, comprise a plurality of solar cell induction systems, a plurality of fetching devices and a plurality of multilayer storing apparatus, described system further comprises by adding flexibility and the handling capacity that induction system, fetching device and multilayer storing apparatus have enlarged sorting ability and increased sorting system easily, keeps the low requirement of floor space.
Summary of the invention
Therefore, it is a principal object of the present invention to provide a kind of solar cell sorting system of handling capacity improvement.
Another target of the present invention provides a kind of cost-efficient solar cell sorting system.
Another target of the present invention provides a kind of solar cell sorting system that need not to eliminate fundamental system and expand sorting ability.
Another target of the present invention provides a kind of solar cell sorting system that can sort more solar cells when minimum floor space.
Also target of the present invention provides a kind of solar cell sorting system that can reduce solar cell cut accident.
Of the present invention other are invented enforcement with further target in understanding following detailed description of the invention or embodiment after is conspicuous.
In preferred embodiment provided by the invention, above-mentioned target is achieved.
A kind of solar cell sorting system comprises:
A plurality of solar cell induction systems;
At least one first fetching device;
A plurality of second fetching devices;
The operational method of the described solar cell sorting system operation of any acceptable control;
Any acceptable user of convenience controls the user interface system that sorting system is provided with;
It is characterized in that
Described solar cell sorting system further comprises a plurality of multilayer storing apparatus.
In another embodiment, the invention provides the method that a kind of letter sorting too can battery, comprise the steps:
An entrance conveyor (111) carries solar cell to the solar cell sorting system;
At least one first fetching device is picked up a plurality of exit conveyors (107,113) to solar cell from entrance conveyor;
Solar cell is carried in the position of described exit conveyor (107,113) between second fetching device and multilayer storing apparatus;
Described second fetching device is picked up solar cell and is also vertically moved to the predetermined etui of multilayer storing apparatus;
The horizontal placing component of second fetching device carries solar cell to deliver in the etui of described multilayer storing apparatus;
Described horizontal placement is placed described solar cell in described etui;
The described second fetching device repeating step iv-vi is placed in the described multilayer storing apparatus until the solar cell of requirement;
Brief Description Of Drawings
Other characteristics of the present invention and advantage thereof are embodied after having understood detailed description and accompanying drawing.
Fig. 1 is the three-dimensional view of solar cell sorting system of the present invention.
Fig. 2 is for explaining the three-dimensional view of the solar cell sorting system of importing Flow of Goods and Materials.
Fig. 3 is for explaining the solar cell sorting system three-dimensional view of letter sorting solar cell to the multilayer storing apparatus.
Fig. 4 is that second fetching device and multilayer storing apparatus add as the series connection expansion, to satisfy the solar cell sorting system three-dimensional view of more solar cell letter sorting performance and handling capacity.
Fig. 5 is the solar cell sorting system three-dimensional view that has operational method and user interface.
Accompanying drawing describes in detail
In the detailed description below,, many concrete details are provided in order thoroughly to understand the present invention.But, be appreciated that and adopt ordinary skill but not particular technology the present invention provided by the invention also can implement.In addition, approach well known, process and/or assembly are not described in detail so that not fuzzy the present invention.
By following explanation of the present invention and embodiment, the present invention can be by clearer understanding, the accompanying drawing among the embodiment given only for reference example but not draw in proportion.
With reference to figure 1, the three-dimensional view of having showed a solar cell sorting system (100), comprise a plurality of solar cell induction systems (107,109,111,113), at least one first fetching device (105), a plurality of second fetching device (101) and a plurality of multilayer storing apparatus (103), described solar cell sorting system (100) further comprise any acceptable operational method and any acceptable user interface system (501).Described a plurality of induction system (107,109,111,113) comprises an entrance conveyor (111), a plurality of exit conveyors (107,113) and an additional exit conveyor (109).First fetching device described in the example is any acceptable rotation or linear fetching device.Second fetching device is the linear fetching device of any acceptable in the example.
Described entrance conveyor (111) normally is placed on the original position of sorting line so that solar cell is transported to sorting line from the inspection line.Entrance conveyor (111) ends at distribution station at last, and first fetching device (105) can be transported to a plurality of exit conveyors (107,113) to solar cell from entrance conveyor (111) herein.Because described additional exit conveyor (109) begins and is parallel to exit conveyor (107 from entrance conveyor (111), 113), placing additional exit conveyor (109) makes solar cell directly need not to be transferred to additional exit conveyor (109) through any picking and placeing from entrance conveyor (111)
Described first fetching device (105) is placed between entrance conveyor (111) and the exit conveyor (107,113) usually.As previously mentioned, described first fetching device can be any acceptable rotation or linear fetching device.If it is a rotation fetching device, it comprises a rotary drive mechanism (119) and a plurality of taking arm (117).It can be 0 ° with the solar cell orientation on the assurance exit conveyor with respect to the solar cell orientation on the entrance conveyor that the quantity of the taking arm (117) of rotation fetching device is preferably four, 90 °, and 180 ° or 270 °.
If first fetching device (105) is a linear fetching device, it comprises a linear driving mechanism and two taking arms.First position, first taking arm are positioned at the exit conveyor top one time, and second taking arm is positioned at the entrance conveyor top.Second position, first taking arm is positioned at the top of entrance conveyor, and second taking arm is positioned at conveyer belt top for the third time.After second position, linear fetching device will turn back to first position.Among these positions, pick and place simultaneously and carry out with raising speed.
Exit conveyor (107,113) and additional exit conveyor (109) are usually by parallel placement and be in sustained height.The position arrangement of exit conveyor (107,113) makes the taking arm (117) of described first fetching device (105) pick up solar cell and to be placed in the exit conveyor (107,113) any one from entrance conveyor (111).
With reference to Fig. 2.Fig. 2 for explain incoming flow to the three-dimensional view of solar cell separation system (100).Each taking arm (117) of first fetching device (105) carries out the task of getting or putting of solar cell simultaneously.For rotary-type first fetching device (105), in first position, first taking arm is placed in entrance conveyor (111) top, second taking arm is placed in the top of exit conveyor (107), the 3rd arm is placed on the top of additional exit conveyor (109), and the 4th arm is placed on the 3rd exit conveyor (113) top.First taking arm is picked up solar cell from entrance conveyor (111).Then, rotary drive mechanism (119) rotation, make first arm be positioned at first exit conveyor (107) top, second taking arm is positioned at additional exit conveyor (109) top simultaneously, the 3rd taking arm is positioned at the top of the 3rd exit conveyor (113), the 4th taking arm is positioned at entrance conveyor (111) top, in this position, the 4th taking arm picked up solar cell, and first taking arm can be selected whether solar cell to be put into first exit conveyor (107) simultaneously.This rotation fetching process constantly repeats, and carries out reaching time efficiency simultaneously thereby make to pick and place.
With reference to figure 3, Fig. 3 is for explaining the three-dimensional view of letter sorting solar cell to the solar cell sorting system of multilayer storing apparatus (103), solar cell is sorted to the exit conveyor (107 of appointment by first fetching device (105), 113) after, solar cell is by corresponding exit conveyor (107,113) be transported to corresponding sort positions, comprise one second fetching device (101) and a multilayer storing apparatus (103).Second fetching device (101) is placed corresponding exit conveyor (107,113) is positioned between second fetching device (101) and the multilayer storing apparatus (103).
Described second fetching device (101) comprises an elevation system (121), vertically moves the device (125) of picking up an arm and a laterally mobile placement arm by one at least and forms.The number of second fetching device (101) is corresponding to multilayer storing apparatus (103).Multilayer storing apparatus (103) comprises that contains a plurality of containers that hold the pallet of case (115) for a short time of a plurality of supports, and vessel faces can be in sight to a side of second fetching device (101).Further, above-mentioned multilayer storing apparatus (103) opening that the taking arm that makes second fetching device (101) can insert etui (115) that is positioned is placed solar cell.Pallet in the multilayer storing apparatus (103) and the quantity of holding case (115) for a short time can be regulated according to different needs.Different needs relates to the classification and the capacity of solar cell herein, and promptly multilayer storing apparatus (103) kind is many more, and it is more little that each holds case (115) capacity for a short time; If the pallet of said vesse (103) is few more, described etui (115) is higher.
The taking arm (117) that is used for first and second fetching devices (105,101) can be any common vacuum fixture, as Bernoulli Jacob's clamper.
Because a plurality of exit conveyors (107,113) second fetching devices (101) become possibility with the parallel letter sorting high-throughput of multilayer storing apparatus (103).As shown in Figure 3, second fetching device (101) has made full use of the elevation space together with the use of multilayer storing apparatus (103) and has piled up a plurality of case that hold.Using littler floor space or space to sort more solar cell sorting ability requires to be achieved.
With reference to figure 4, to be second fetching device (101) and multilayer storing apparatus (103) add three-dimensional view with the solar cell separation system (100) that satisfies more solar cell sorting ability as inline expansion to Fig. 4, wherein.A plurality of if desired application, the number of second fetching device (101) and multilayer storing apparatus (103) can increase.
First application is to need to increase more solar cell kind to cause the quantity of multilayer storing apparatus (103) not handle these kinds to deal with.Second application is the solar-electricity tankage that needs to increase solar cell sorting equipment (100), and the people who therefore needs minimizing to remove etui (105) from multilayer storing apparatus (103) is the time.The 3rd application is to need to increase speed of production, and along with the quantity raising of the secondth fetching device (101), the speed increase of exit conveyor (107,113) can realize.
Basic solar cell sorting system (100), comprise a plurality of solar cell induction systems (107,111,113) and at least one first fetching device (105), be called " master " system, stop at least one " from " system, comprise a plurality of second fetching devices (101) and corresponding multilayer storing apparatus with its quantity (103).Communication between the master-slave system can be adopted any acceptable communication protocol.This can enlarge letter sorting solar-electricity pool count and kind, makes can be to realize from system in expansion under the situation of minimal change main system setting in the future.
Fig. 5 has showed the three-dimensional view of the solar cell sorting system (100) that comprises operational method and user interface (501).Wherein, operational method will be provided with the whole sort process of control according to the user.User interface system (501) makes things convenient for the user to control the setting of solar cell separation system (100).The user can be by any acceptable user interface (501), and for example touch-screen is controlled the multiple function of multilayer storing apparatus (103) and checked the wherein state of etui (115).
The present invention has also comprised a kind of method of new letter sorting solar cell, comprises the steps:
An entrance conveyor (111) flows to sorting system (100) to solar cell
At least one first fetching device (105) is put into a plurality of exit conveyors (107,113) to solar cell from entrance conveyor (111);
Described exit conveyor (107,113) is shifted to position between second fetching device (101) and the multilayer storing apparatus (103) to solar cell;
Described second fetching device (101) is picked up above-mentioned solar cell it is vertically moved to the predetermined capsule that is stacked on described multilayer storing apparatus (103);
Second fetching device (101) laterally placing component (125) carries solar cell to enter in the etui of described multilayer storing apparatus (103);
Described horizontal placement (125) is placed described solar cell to described etui (115) lining;
Described second fetching device (101) repeating step iv-vi is placed in the described multilayer storing apparatus (103) until required solar cell quantity;
Though the preferred embodiments of the present invention and technical advantage are open by above-mentioned detailed description, the present invention is not limited to this, and by claims and the decision of claim spirit.
Claims (12)
1. solar cell sorting system, comprise a plurality of solar cell induction systems (107,111,113), at least one first fetching device (105), a plurality of second fetching devices (101) is characterized in that described solar cell sorting system (100) further contains a plurality of multilayer storing apparatus (103).
2. solar cell sorting system according to claim 1 (100), described solar cell induction system (107,111,113) comprise an entrance conveyor (111) and a plurality of exit conveyor (107,113), described exit conveyor (107,113) is parallel to each other
3. the described solar cell sorting system of above-mentioned arbitrary claim (100) comprises that further originates in the terminal additional exit conveyor (109) of described entrance conveyor (111), and it is parallel to described exit conveyor (107,113).
4. the described solar cell sorting system of above-mentioned arbitrary claim (100), described rotation first fetching device (105) comprise a rotary actuator (119) and a plurality of taking arm (117).
5. the described solar cell sorting system of above-mentioned arbitrary claim (100), described linear first fetching device (105) comprises a linear driving mechanism and a plurality of taking arm.
6. the described solar cell sorting system of above-mentioned arbitrary claim (100), each taking arm of described first fetching device (105) is carried out the task of picking and placeing simultaneously.
7. the described solar cell sorting system of above-mentioned arbitrary claim (100), second fetching device (101) are placed corresponding exit conveyor (107,113) are positioned between second fetching device (101) and the multilayer storing apparatus (103).
8. the described solar cell sorting system of above-mentioned arbitrary claim (100), described second fetching device (101) comprises an elevation system (121), and described elevation system (121) is vertically moved by at least one and picks up arm and a horizontal positioned arm assembly (125) is formed.
9. the described solar cell sorting system of above-mentioned arbitrary claim (100), multilayer storing apparatus (103) comprises that contains a plurality of containers that hold the pallet of case (115) for a short time of a plurality of supports, and vessel faces can be in sight to a side of second fetching device (101); The opening that more piece storing apparatus (103) position makes the taking arm of secondary fetching device (101) can insert etui (115) is placed solar cell.
10. the described solar cell sorting system of above-mentioned arbitrary claim (100), the quantity of the etui (115) in the multilayer storing apparatus (103) can be regulated according to different needs.
11. the described solar cell sorting system of above-mentioned arbitrary claim (100), if more solar cell need sort in particular process, the quantity of second fetching device (101) and multilayer storing apparatus (103) can increase.
12. a method that sorts solar cell comprises the steps::
(i) entrance conveyor (111) flows to sorting system (100) to solar cell;
(ii) at least one first fetching device (105) is put into a plurality of exit conveyors (107,113) to solar cell from entrance conveyor (111);
(iii) described exit conveyor (107,113) is shifted to position between second fetching device (101) and the multilayer storing apparatus (103) to solar cell;
(iv) described second fetching device (101) is picked up above-mentioned solar cell it is vertically moved to the predetermined capsule that is stacked on described multilayer storing apparatus (103);
(v) the horizontal placing component of second fetching device (101) carries solar cell to enter in the etui of described multilayer storing apparatus (103);
(vi) described horizontal apparatus for placing is placed described solar cell in described etui;
(vii) described second fetching device (101) repeating step iv-vi is placed in the described multilayer storing apparatus (103) until required solar cell quantity.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| MYPI2010002021 | 2010-05-04 | ||
| MYPI2010002021 | 2010-05-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102233336A true CN102233336A (en) | 2011-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101135888A Pending CN102233336A (en) | 2010-05-04 | 2011-05-04 | Sorting system for solar battery and method thereof |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR20110122634A (en) |
| CN (1) | CN102233336A (en) |
| TW (1) | TW201203435A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384109A (en) * | 2014-09-18 | 2015-03-04 | 河海大学常州校区 | Design method for book sorting machine and designed book sorting machine |
| CN105858109A (en) * | 2016-05-04 | 2016-08-17 | 讯维数码科技(中山)有限公司 | Modular combined automatic practical training machine |
| CN111203397A (en) * | 2020-02-28 | 2020-05-29 | 清陶（昆山）自动化装备有限公司 | Control method for battery detection grading and battery test grading system |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101446746B1 (en) * | 2012-07-19 | 2014-10-07 | 주식회사 로케트이앤티 | battery produce device of battery separate and join composed |
| CN108435591B (en) * | 2018-02-02 | 2023-11-21 | 浙江杭可科技股份有限公司 | Automatic gear-shifting machine for soft-package lithium battery |
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| CN101073799A (en) * | 2006-05-16 | 2007-11-21 | 致茂电子股份有限公司 | Rotating-disk testing classifier |
| EP1595830B1 (en) * | 2004-05-04 | 2008-07-23 | Adolf Mohr Maschinenfabrik GmbH & Co. KG | Device for discharging and selective palletizing layers of sheetlike materials |
| CN101567405A (en) * | 2008-04-23 | 2009-10-28 | 中茂电子(深圳)有限公司 | Solar silicon chip detecting machine platform and detecting method |
| JP2010064024A (en) * | 2008-09-11 | 2010-03-25 | Micro-Tec Co Ltd | Screening apparatus |
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2011
- 2011-04-28 KR KR1020110040070A patent/KR20110122634A/en not_active Application Discontinuation
- 2011-05-03 TW TW100115423A patent/TW201203435A/en unknown
- 2011-05-04 CN CN2011101135888A patent/CN102233336A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP1595830B1 (en) * | 2004-05-04 | 2008-07-23 | Adolf Mohr Maschinenfabrik GmbH & Co. KG | Device for discharging and selective palletizing layers of sheetlike materials |
| CN101073799A (en) * | 2006-05-16 | 2007-11-21 | 致茂电子股份有限公司 | Rotating-disk testing classifier |
| CN101567405A (en) * | 2008-04-23 | 2009-10-28 | 中茂电子(深圳)有限公司 | Solar silicon chip detecting machine platform and detecting method |
| JP2010064024A (en) * | 2008-09-11 | 2010-03-25 | Micro-Tec Co Ltd | Screening apparatus |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384109A (en) * | 2014-09-18 | 2015-03-04 | 河海大学常州校区 | Design method for book sorting machine and designed book sorting machine |
| CN104384109B (en) * | 2014-09-18 | 2016-08-17 | 河海大学常州校区 | The method for designing of a kind of books sorter and the books sorter of design |
| CN105858109A (en) * | 2016-05-04 | 2016-08-17 | 讯维数码科技(中山)有限公司 | Modular combined automatic practical training machine |
| CN105858109B (en) * | 2016-05-04 | 2019-01-18 | 维加智能科技（广东）有限公司 | Modular combination automation training machine |
| CN111203397A (en) * | 2020-02-28 | 2020-05-29 | 清陶（昆山）自动化装备有限公司 | Control method for battery detection grading and battery test grading system |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20110122634A (en) | 2011-11-10 |
| TW201203435A (en) | 2012-01-16 |
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Application publication date: 20111109 |