CN104384109B - The method for designing of a kind of books sorter and the books sorter of design - Google Patents
The method for designing of a kind of books sorter and the books sorter of design Download PDFInfo
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- CN104384109B CN104384109B CN201410480135.2A CN201410480135A CN104384109B CN 104384109 B CN104384109 B CN 104384109B CN 201410480135 A CN201410480135 A CN 201410480135A CN 104384109 B CN104384109 B CN 104384109B
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- books sorter
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Abstract
The invention discloses the method for designing of a kind of books sorter, step one, analyze existing books sorter, find out technical contradiction；Step 2, selects to represent a pair characteristic parameter of technical contradiction from 39 general engineering parameter lists；Step 3, determines inventive principle；Step 4, according to inventive principle design solution.Also disclose that a kind of books sorter simultaneously, including identifying device and identifying the book management system of matched with devices, the transporter being successively set on identification device downstream and sorting equipment, described identification device, transporter and sorting equipment are controlled by PLC entirety.It is theoretical that the method for designing of the present invention have employed TRIZ, and the books sorter designed by the method effectively overcomes the shortcomings such as existing books sorter structure is complicated, take up an area greatly, investment is big；The books sorter of the present invention, it is achieved the sorting of books, volume is little, low cost, sorting efficiency high.
Description
Technical field
The present invention relates to the method for designing of a kind of books sorter, concretely relate to a kind of based on TRIZ reason
The method for designing of the books sorter of opinion.The invention still further relates to a kind of books using above-mentioned method for designing to design
Sorter.
Background technology
The application of domestic large-scale intelligent books sorting system, invests huge, and floor space is huge, conveyer belt ratio
Longer, conveying inefficient, most of energy dissipation of motor, and can only during conveying books
22 kinds of basic class of books are sorted.Domestic each colleges and universities cannot apply investment equal with floor space at all
Huge large-scale intelligent books sorting system, therefore current Automated Sorting System libraries of the universities at home are the most not
There is application example, the most commonly used manual sorting.
TRIZ mono-word is " inventive problem solves theoretical (Theory of Inventive Problem Solving) "
Russian synonym, the meaning is the method solving inventive problem.TRIZ theory is by former Soviet Union G.S.Altshuller
And a collection of research worker of leader is from nineteen forty-six, spends the time of 1500 person/year, in analysis and research
On the basis of the patent of 2,500,000, countries in the world, sum up rule and pattern that various evolution of technology is followed,
And solve various technical contradiction and the innovative principle of physics conflict and rule proposed invention Resolving probiems reason
Opinion.
TRIZ theory thinks that the core of inventive problem solves conflict exactly, and solves the principle that conflict should be followed
It is: while a parts performance in improvement system, it is impossible to the performance of other parts in system is made
Become impact.Conflict is broadly divided into technical contradiction and physics conflict, can use separation principle for physics conflict
Find solution；For technical contradiction, then utilize collison matrix to find corresponding inventive principle, find out solution
The certainly method of conflict.Conflict solving flow process is as shown in Figure 1.
In sum, use TRIZ theory to realize the method for designing of a kind of books sorter, set by the method
It is a kind of possible that the books sorting function of meter can overcome the shortcoming of existing books sorter to become.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides method for designing and the design of a kind of books sorter
Books sorter.
To achieve these goals, the technical solution adopted in the present invention is:
The method for designing of a kind of books sorter, comprises the following steps,
Step one, analyzes existing books sorter, finds out technical contradiction；The skill of described existing books sorter
Art conflict is the conflict between structural complexity and sorting efficiency；
Step 2, selects to represent a pair characteristic parameter of technical contradiction from 39 general engineering parameter lists；
Described characteristic parameter is No.36 and No.25；
Step 3, brings characteristic parameter No.36 and No.25 obtained in step 2 into collison matrix, determines
Inventive principle；The inventive principle determined be No.6 versatility principle and No.29 pneumatic with hydraulic structure principle；
Step 4, according to inventive principle design solution；Solution party according to No.6 versatility principle design
Case is: replaced with a conveying mechanism by the multiple conveying mechanisms in the sorting equipment of existing books sorter,
And this conveying mechanism is arranged on small rail car realizes the sorting of books basic class；According to No.29 pneumatic with
The solution of hydraulic structure principle design is: design hoistable platform is in order to realize group under the big class of books
Sorting.
A kind of books sorter, including identifying device and identifying the book management system, successively of matched with devices
It is arranged on transporter and sorting equipment, described identification device, transporter and the sorting identifying device downstream
Device is controlled by PLC entirety, and described sorting equipment includes sorting platform and bookshelf, described sorting platform bag
Including support, hoistable platform and small rail car, described hoistable platform is fixed on support, described hoistable platform
Being provided with the track mated with small rail car on work top, described small rail car can move in orbit, institute
State and on small rail car, be provided with conveying mechanism, drive the driving motor of conveying mechanism work and drive track little
The driving motor that car moves, described bookshelf is placed on the side of sorting platform and is positioned at the downstream of conveying mechanism.
Described sorting equipment has two, and arranged side by side is arranged on transporter downstream, each conveying mechanism
Downstream is all placed with a bookshelf.
Being provided with universal wheel bottom described bookshelf, described bookshelf is provided with nine layer of ten string book frame.
The lowering or hoisting gear of described hoistable platform is electric up-down rod structure.
It is additionally provided with some self locking lifting rods between work top and the support of described hoistable platform.
Described self locking lifting rod includes the most sheathed lifting pole of at least two and retaining mechanism,
Described retaining mechanism includes that spring, the two ends of described spring are respectively and fixedly provided with multidiameter, the little axle of described multidiameter
Outwardly, the little shaft length of described multidiameter is more than the wall thickness of lifting pole, and adjacent lifting pole is respectively internal segment
Bar and outer pole, relative both sides, described interior pole bottom are provided with the through hole that axle little with multidiameter mates,
The both sides that described acromere masthead end is relative are provided with the through hole that axle little with multidiameter mates, and are positioned at both ends of the spring
The little axle of multidiameter be embedded in respectively in the through hole of interior pole both sides, and spring is in compressive state.
The work top of described hoistable platform is shaped as rectangle, and described track is along the length direction of work top
Arranging, the conveying direction of described conveying mechanism is along the width of work top.
Described conveying mechanism is roller conveyor structure.
The beneficial effect that the present invention is reached: 1, the method for designing of the present invention have employed TRIZ theory, passes through
Collison matrix determines inventive principle, according to inventive principle design solution, the books designed by the method
Sorter effectively overcomes the shortcomings such as existing books sorter structure is complicated, take up an area greatly, investment is big；2, originally
The books sorter of invention improves on existing books sorter, by multiple in multiple of sorting equipment
Conveying mechanism replaces with a conveying mechanism, is arranged on small rail car by conveying mechanism, and small rail car is arranged
On hoistable platform, by small rail car and the motion of hoistable platform, it is achieved the sorting of books, volume is little,
Low cost, sorting efficiency are high.
Accompanying drawing explanation
Fig. 1 is Conflict solving flow process.
Fig. 2 is the flow chart of the method for designing of the present invention.
Fig. 3 is the structural representation of books sorter.
Fig. 4 is the structural representation of sorting equipment.
Fig. 5 is the structural representation of self locking lifting rod.
Fig. 6 is the structural representation of retaining mechanism.
Fig. 7 is the structural representation of retaining mechanism locking.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.Following example are only used for clearly illustrating
Technical scheme, and can not limit the scope of the invention with this.
As in figure 2 it is shown, the method for designing of a kind of books sorter, comprise the following steps:
Step one, analyzes existing books sorter, finds out technical contradiction.
The design structure too complex of existing books sorter, manufacturing cost and difficulty are higher, and floor space is big,
So the characteristic that new design wants to improve is the complexity of reduction system, reduced system complexity at that time
While, inherently make the structure of books sorter produce and change, reduce the efficiency of books sorter；Cause
The technical contradiction of this present books sorter is the conflict between structural complexity and sorting efficiency.
Step 2, selects to represent a pair characteristic parameter of technical contradiction from 39 general engineering parameter lists；
Described characteristic parameter is No.36 and No.25.
Step 3, brings characteristic parameter No.36 and No.25 obtained in step 2 into collison matrix, determines
Inventive principle.
Collison matrix is prior art, the most as shown in Table 1
Table one 39 × 39 contradiction matrix abridged table
In conjunction with collison matrix, it may be determined that inventive principle be No.6 versatility principle and No.29 is pneumatic and hydraulic pressure
Structural principle.
Step 4, according to inventive principle design solution.
Being analyzed No.6 versatility principle, No.6 versatility principle is to enable an object to complete multinomial
Function, it is possible to reduce complete the quantity of object needed for these functions in original design.Due to dividing of existing sorter
Pick the multiple conveying mechanisms 4 in device to be identical and work independently from each other, therefore can be with a conveying
Mechanism 4 replaces, and this conveying mechanism 4 is arranged on the sorting realizing diverse location on small rail car 3.Combine
Upper described, according to the solution of No.6 versatility principle design be: the sorting of existing books sorter is filled
Multiple conveying mechanisms 4 in putting replace with a conveying mechanism 4, and this conveying mechanism 4 is arranged on track
The sorting of books basic class is realized on dolly 3.
Being analyzed with hydraulic structure principle No.29 is pneumatic, No.29 is pneumatic is by thing with hydraulic structure principle
The solid parts of body pneumatically or hydraulically parts replace, and are used for gas or liquid expanding or vibration damping.Due to
Books are typically divided into 22 basic class by existing sorter, and manual sorting is still passed through in concrete segmentation, when
Running into that vacation, the new term begins or during the peak period of student's also book, workload is very big, both staff to library
Propose challenge, cause again books to stack, hinder the circulation of books, therefore can design a hoistable platform 2,
Small rail car 3 is arranged on hoistable platform 2, is realized by the motion of small rail car 3 and hoistable platform 2
The more specifically sorting of books.In sum, solution with hydraulic structure principle design pneumatic according to No.29
Scheme is: design hoistable platform 2 is in order to realize the sorting of group under the big class of books.
According to the books sorter of above-mentioned method for designing design, as it is shown on figure 3, include identifying device and
Identify the book management system of matched with devices, be successively set on transporter 1 and the sorting identifying device downstream
Device, identifies that device, transporter 1 and sorting equipment are controlled by PLC entirety.
As shown in Figure 4, sorting equipment includes sorting platform and bookshelf 5, and sorting platform includes support 8, lifting
Platform 2 and small rail car 3, hoistable platform 2 is fixed on support 8, and this hoistable platform 2 is electric lifting pole
Structure, is additionally provided with some self locking lifting rods 7 between work top and the support 8 of hoistable platform 2, lifting is flat
Being provided with the track mated with small rail car 3 on the work top of platform 2, here work top is shaped as long
Square, track is arranged along the length direction of work top, and small rail car 3 can move in orbit, and track is little
It is provided with conveying mechanism 4 on car 3, drives the driving motor of conveying mechanism 4 work and drive small rail car 3
The driving motor of movement, this conveying mechanism 4 is roller conveyor structure, and its conveying direction is along the width of work top
Degree direction, bookshelf 5 is placed on the side of sorting platform and is positioned at the downstream of conveying mechanism 4.
As it is shown in figure 5, above-mentioned self locking lifting rod 7 includes the lifting that at least two is the most sheathed
Pole and retaining mechanism.As shown in Figures 6 and 7, retaining mechanism includes spring 74, and the two ends of spring 74 are the most solid
Surely having multidiameter 73, outwardly, the length of little axle is more than the wall thickness of lifting pole, adjacent for the little axle of multidiameter 73
Lifting pole be respectively in pole 72 and outer pole 71, relative both sides, interior pole 72 bottom be provided with
The through hole of multidiameter 73 little axle coupling, relative both sides, outer pole 71 top are provided with little with multidiameter 73
The through hole of axle coupling, the little axle of the multidiameter 73 being positioned at spring 74 two ends is embedded in pole 72 both sides respectively
In through hole, and spring 74 is in compressive state.When interior pole 72 rises to the top of outer pole 71,
The little axle of multidiameter 73 pushes the through hole of outer pole 71 under the effect of spring 74, it is achieved self-locking.
In order to improve sorting efficiency further, the sorting equipment of described books sorter has two, and side by side
Be arranged on transporter 1 downstream, in order to coordinate with two sorting equipments, be configured with two bookshelves 5, each
The downstream of conveying mechanism 4 is all placed with a bookshelf 5, each bookshelf 5 arranges nine layer of ten string book frame, the most often
Platform sorter, sorts 11 big classes, and each big apoplexy due to endogenous wind is divided into nine groups, moves for the ease of bookshelf 5,
Universal wheel 6 it is also provided with bottom bookshelf 5
The work process of above-mentioned books sorter: when books are given back by reader, books first pass around identification device
Identify, PLC control 22 kinds of basic class books are divided into A--K and N--Z two parts, A--K ten
The communicated device of a kind of books 1 is transported on the conveying mechanism 4 of a sorting equipment, 11 kinds of books of N--Z
Communicated device 1 is transported on the conveying mechanism 4 of another sorting equipment, the small rail car 3 of sorting equipment
Being moved respectively under the control of PLC on bookshelf 50 string diverse location, then the lifting of sorting equipment is put down
Platform 2 is moved respectively on 5 nine layers of diverse location of bookshelf under the control of PLC, when moving to and books type
During the position mated, PLC controls the conveying mechanism 4 of sorting equipment and books is sent into book frame.
In sum, it is theoretical that the method for designing of the present invention have employed TRIZ, determines that invention is former by collison matrix
Reason, according to inventive principle design solution, the books sorter designed by the method is effectively overcome
Existing books sorter structure is complicated, take up an area the shortcomings such as big, investment is big.Above-mentioned method for designing is used to design
Books sorter improves on existing books sorter, by the sorting equipment multiple conveyers in multiple
Structure 4 replaces with a conveying mechanism 4, is arranged on small rail car 3 by conveying mechanism 4, small rail car 3
It is arranged on hoistable platform 2, by small rail car 3 and the motion of hoistable platform 2, it is achieved the sorting of books,
Volume is little, low cost, sorting efficiency high.
The above is only the preferred embodiment of the present invention, it is noted that common for the art
For technical staff, on the premise of without departing from the technology of the present invention principle, it is also possible to make some improvement and change
Shape, these improve and deformation also should be regarded as protection scope of the present invention.
Claims (8)
- null1. a books sorter，It is characterized in that: include identifying device、With the book management system identifying matched with devices、It is successively set on transporter (1) and the sorting equipment identifying device downstream，Described identification device、Transporter (1) and sorting equipment are controlled by PLC entirety，Described sorting equipment includes sorting platform and bookshelf (5)，Described sorting platform includes support (8)、Hoistable platform (2) and small rail car (3)，Described hoistable platform (2) is fixed on support (8)，The track mated with small rail car (3) it is provided with on the work top of described hoistable platform (2)，Described small rail car (3) can move in orbit，Conveying mechanism (4) it is provided with on described small rail car (3)、Drive the driving motor that conveying mechanism (4) works and the driving motor driving small rail car (3) movement，Described bookshelf (5) is placed on the side of sorting platform and is positioned at the downstream of conveying mechanism (4).
- A kind of books sorter the most according to claim 1, it is characterised in that: described sorting equipment has two, and arranged side by side is arranged on transporter (1) downstream, and the downstream of each conveying mechanism (4) is all placed with a bookshelf.
- A kind of books sorter the most according to claim 2, it is characterised in that: described bookshelf (5) bottom is provided with universal wheel (6), and described bookshelf (5) is provided with nine layer of ten string book frame.
- A kind of books sorter the most according to claim 1, it is characterised in that: the lowering or hoisting gear of described hoistable platform (2) is electric up-down rod structure.
- A kind of books sorter the most according to claim 4, it is characterised in that: it is additionally provided with some self locking lifting rods (7) between work top and the support (8) of described hoistable platform (2).
- nullA kind of books sorter the most according to claim 5，It is characterized in that: described self locking lifting rod (7) includes the most sheathed lifting pole of at least two and retaining mechanism，Described retaining mechanism includes spring (74)，The two ends of described spring (74) are respectively and fixedly provided with multidiameter (73)，The little axle of described multidiameter (73) is outwardly，The little shaft length of described multidiameter (73) is more than the wall thickness of lifting pole，Adjacent lifting pole is respectively interior pole (72) and outer pole (71)，Relative both sides, described interior pole (72) bottom are provided with the through hole mated with multidiameter (73) little axle，Relative both sides, described outer pole (71) top are provided with the through hole mated with multidiameter (73) little axle，The little axle of the multidiameter (73) being positioned at spring (74) two ends is embedded in the through hole of pole (72) both sides respectively，And spring (74) is in compressive state.
- A kind of books sorter the most according to claim 5, it is characterized in that: the work top of described hoistable platform (2) is shaped as rectangle, described track is arranged along the length direction of work top, and the conveying direction of described conveying mechanism (4) is along the width of work top.
- A kind of books sorter the most according to claim 7, it is characterised in that: described conveying mechanism (4) is roller conveyor structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410480135.2A CN104384109B (en) | 2014-09-18 | 2014-09-18 | The method for designing of a kind of books sorter and the books sorter of design |
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| CN104384109B true CN104384109B (en) | 2016-08-17 |
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| CN105642558B (en) * | 2016-04-11 | 2018-02-23 | 韩雷刚 | A kind of full-automatic books sorting equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201454869U (en) * | 2009-06-05 | 2010-05-12 | 上海同锐工业自动化设备有限公司 | Book sorting device and sorting machine therewith |
| CN102233336A (en) * | 2010-05-04 | 2011-11-09 | Tt创新中心公司 | Sorting system for solar battery and method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7861844B2 (en) * | 2007-01-12 | 2011-01-04 | Opex Corporation | Method and apparatus for sorting items |
| JP2010051929A (en) * | 2008-08-29 | 2010-03-11 | Nippon Filing Co Ltd | Automatic book sorting device |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201454869U (en) * | 2009-06-05 | 2010-05-12 | 上海同锐工业自动化设备有限公司 | Book sorting device and sorting machine therewith |
| CN102233336A (en) * | 2010-05-04 | 2011-11-09 | Tt创新中心公司 | Sorting system for solar battery and method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 基于TRIZ理论的图书分拣机的设计研究;刘波等;《机械设计与制造》;20130228(第2期);第24-25页 * |
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