CN102125117A - Integral type fully-automatic tea processing machine - Google Patents
Integral type fully-automatic tea processing machine Download PDFInfo
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- CN102125117A CN102125117A CN 201110021988 CN201110021988A CN102125117A CN 102125117 A CN102125117 A CN 102125117A CN 201110021988 CN201110021988 CN 201110021988 CN 201110021988 A CN201110021988 A CN 201110021988A CN 102125117 A CN102125117 A CN 102125117A
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Abstract
The invention discloses an integral type fully-automatic tea processing machine compromising a feed hopper, wherein the discharge end of a discharge chute of the feed hopper corresponds to a feed inlet of a de-enzyming mechanism positioned below the feed hopper; a discharge outlet of the de-enzyming mechanism corresponds to the feed end of a U-shaped carding box of an adjustable type U-shaped carding case positioned below the de-enzyming mechanism; the adjustable type U-shaped carding case is positioned right above a U-shaped shaping box positioned on the upper end of a cyclic chain inside an imitation manual type shaping and kneading device; a drying case is arranged below the imitation manual type shaping and kneading device; a U-shaped shaping box positioned on the lower end of the cyclic chain inside the imitation manual type shaping and kneading device corresponds to a mesh transmission belt positioned on the feed end of the drying case; and the output end of a mesh transmission belt positioned on the discharge end of the drying case corresponds to the mouth of a tea receiving box positioned below the drying case. The invention realizes the fully-automatic operation, reduces the labor intensity and can effectively recycle the waste heat inside a system in the process, thereby really achieving the effects of economy, practicability, energy saving and environmental protection.
Description
Technical field
The present invention relates generally to the tea making field, relates in particular to the full-automatic tea processing machine of a kind of monoblock type.
Background technology
Tealeaves is most important in China's people's lives, irreplaceable traditional drink, and the while also obtains liking of the people of other countries and praises highly.Sensory effects such as the color of tealeaves, profile, fragrance and taste also are the important component parts of estimating tea leaf quality, directly have influence on the market sale of tealeaves.Even if the therefore tea raw material of high-quality also needs scientific and rational processing technology and process equipment thereof to activate nutrition and keeps and improve its quality.At present, traditional processing technology is adopted in tea making more, promptly makes container with iron pan, makes fuel with timber, charcoal, manually carries out the processing of tealeaves.The efficient of tea making is low, and labour intensity is big, and fully by Artificial Control, the duration and degree of heating, process time, the size of exerting oneself all are difficult to grasp, and personnel require height to processing, otherwise quality of tea leaves is difficult for guaranteeing.In addition, the heat energy utilization rate is low, and is big for environment pollution.Also have at present and adopt tea machinery to process, but the function singleness of existing tea processing machine all is to carry out completing, knead and drying of tealeaves respectively that the tea making time is longer, processing charges is big, and the interior quality of product and presentation quality still are difficult to guarantee.
Summary of the invention
The objective of the invention is provides a kind of monoblock type automatically to make in order to remedy the deficiency of prior art
The tea machine, be a kind of with completing, managing bar, knead and the one step completed monoblock type tea processing machine of multiple working procedure such as oven dry in the tea making process, solved the present situation of traditional process for making tea dispersion processing, realize full-automatic operation, reduced labour intensity, waste heat in the cyclic utilization system effectively in the process, thus guarantee that cleaning of tealeaves produced and the lifting of tea leaf quality, really reach the effect of " economic, practical, energy-saving and environmental protection ".
The present invention is achieved through the following technical solutions:
The full-automatic tea processing machine of a kind of monoblock type, include feed hopper, described feed hopper bottom is provided with the blow tank of inclination, the discharge end of described blow tank is corresponding with the mechanism's charging aperture that completes of its below, it is characterized in that: the discharging opening of the described mechanism that completes is corresponding with the feed end that the adjustable U type of its below is managed the U type reason barrel in the bar case, described adjustable U type reason bar case below is provided with the imitation hand style shaping of inclination, knead device, described adjustable U type reason bar case is positioned at the imitation hand style shaping, knead the upper end of circulation link chain in the device U type shaping box directly over, described imitation hand style shaping, knead the device below and be provided with drying baker, be provided with multilayer circulation silk screen driving-belt and heat-generating device in the described drying baker, described imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device is corresponding with drying baker feed end silk screen driving-belt, and the output of described drying baker discharge end silk screen driving-belt is corresponding with the oral area that connects caddy of its below.
Described adjustable U type reason bar case, include U type groove, reason bar rod, eccentric wheel drive unit and heater, described U type groove one end sealing, one end opens wide, be provided with several dividing plates in the described U type groove, described dividing plate is divided into several reason barrels with U type groove, be respectively equipped with reason bar rod in the described reason barrel, described reason bar rod fixedly mounts on the U type groove end face of resonable barrel correspondence by chain, described U type bottom land end is equipped with several guide holders, there is guide rod to pass in the described guide holder, described guide rod has stent support, the bottom of described U type groove also is installed with holder, be fixedly connected with connecting rod on the described holder, the described connecting rod other end is fixedly mounted on the eccentric wheel, and described eccentric wheel is by motor-driven.
Described dividing plate is a chev(e)ron baffle, and U type groove is divided into several U type reason barrels, and described guide holder is four, the front and back end is symmetrically distributed, be provided with linear bearing in the described guide holder, described eccentric wheel is provided with a plurality of connecting rod installing holes, and described length of connecting rod is adjustable.
Described imitation hand style shaping, knead device, include the shaping capsule, frame support, the eccentric wheel drive unit, sprocket transmission device, pawl gear, described shaping capsule is made up of several U flasks, described frame support is by before two, on the back link and two, lower drive shaft is formed, the eccentric wheel drive unit is installed on the described front rod, described two lower drive shafts are rotatably installed on the holder respectively, on the lower drive shaft in described the place ahead pawl gear is installed, the lower drive shaft end in described the place ahead also is rotatablely equipped with drive sprocket, described drive sprocket is a duplex chain wheel, the two ends of power transmission shaft are installed with drive sprocket respectively on described two, between the described drive sprocket by chain drive, be installed with spaced U flask on the described chain, the power transmission shaft middle part is installed with heating tube on described two, the last power transmission shaft end in described the place ahead is provided with the driven sprocket with the drive sprocket homonymy, connect by chain drive between described drive sprocket and the driven sprocket, described drive sprocket also is connected on the sprocket wheel on the dryer by chain drive.
Described eccentric wheel drive unit includes eccentric wheel, and described eccentric wheel is fixedly mounted on the connecting rod by pull bar, and described connecting rod is fixedly mounted between two front propeller shafts, and described eccentric wheel is by motor-driven; Described pawl gear includes left and right ratchet, described left and right ratchet is installed in the two ends of lower drive shaft, the gear teeth of described left and right ratchet are stuck by left and right wedge shape ratchet respectively, described left and right wedge shape ratchet is made up of voussoir, stage clip, sour jujube bar, described sour jujube bar lower surface is provided with the teeth groove that the ratchet with left and right ratchet meshes respectively, described left pawl is fixedly mounted on the front rod of its end, and the voussoir of described right ratchet is fixedly mounted on the holder of one side; Be provided with ceramic heating device in the described heating tube.
Its operation principle: tealeaves enters the system of completing by feeding platform, and (system of completing is by the barrel that completes, external seal attemperator and ceramic electrical heater are formed), (reason bar system is the U type slot type casing by three inclinations arranged side by side to enter reason bar system fast after the parch, reason bar rod, drive unit is formed) under eccentric drive, reason bar case is side-to-side vibrations fast clocklike, combing tealeaves is shaped, along the U type groove that tilts, tealeaves is admitted to be kneaded orthopedic systems (this system is by several shaping capsules, ceramic heat, sprocket wheel, cam drives, formations such as Thorny pawl transmission device), under the effect of eccentric wheel and Thorny pawl, the curved concussion campaign of shaping capsule, tealeaves stir-fries within it as by hand, treat that the shaping capsule moves to system's end, tealeaves is sent into drying system naturally, and (this system is by the stainless steel wire net conveyor, sprocket wheel, formations such as Thorny pawl transmission device), (the tea making time can be regulated voluntarily according to the natural quality needs of tealeaves) tea delivery in about eight minutes, tea making finishes.
Advantage of the present invention is:
1) tealeaves good looking appearance.Establish the reason bar rod of several models in the reason bar case in this equipment, can change reason bar rod model, change the pressure of reason bar rod, thereby Tea Processing is become different tea shapes tealeaves according to different requirement of client.
2) tea leaf quality is pure.This equipment is actively drawn the advantage of manual tea making, in kneading orthopedic systems, by sprocket wheel and cam gear, make tealeaves fast rotational in the shaping capsule, stir-fry, knead slivering, whole action apery worker tea making, and have that technological parameter is controlled, the bar rope is tightly tied, tealeaves does not have characteristics such as fragmentation, be applicable to the processing of kneading of all kinds of tealeaves, knead orthopedic systems through this, institute goes out quality of tea leaves and pure craft is as good as, and fragrance is pure.
3), energy-saving effect is remarkable.This machine is designed to full closeding state, and is provided with the monoblock type airway.To complete, manage bar, knead the high temperature, the high humidity gas that produce in the process and in time discharge with air blast, dehumidify through molecular sieve filtration, this part hot gas of recycling, through the electroceramics heater, for drying tea leaves provides the part heat, both improve the quality of tea, realized energy-saving and cost-reducing target again.
4), the complete machine noise is low.This machine has overcome the big defective of noise of traditional tea processing machine, in resonable system the material of reason bar rod is improved and improved, be intended to improve reason bar effect, the purpose of reduction noise, reason bar rod reduces greatly with the noise of managing bar case bump in the reason bar process thereby make.
5, Automatic Control.This equipment adopts advanced circuit control system, and equipment can need not manually-operated from line operate in the process under the temperature of setting, and the operation letter should make things convenient for, and only needs people's material loading in the work.
6, be provided with emergency set.This equipment is equipped with drives materials device manually, as power failure, equipment fault, can avoid producing impaired by manually driving material in the production.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is the front view of adjustable U type reason bar case.
Fig. 4 is the imitation hand style shaping, knead the structural representation of device.
The specific embodiment
The full-automatic tea processing machine of a kind of monoblock type, include feed hopper 1, feed hopper 1 bottom is provided with the blow tank 2 of inclination, the discharge end of blow tank 2 is corresponding with mechanism's 3 charging apertures that complete of its below, the feed end of the U type reason barrel in the adjustable U type reason bar case of discharging opening and its below of mechanism 3 of completing is corresponding, described adjustable U type reason bar case, include U type groove 4, reason bar rod 5, eccentric wheel drive unit and heater, the sealing of U type groove 4 one ends, one end opens wide, be provided with two herringbone dividing plates 6 in the U type groove 4, dividing plate 6 is divided into three U type reason barrels with U type groove, be respectively equipped with reason bar rod 5 in the reason barrel, on U type groove 4 end faces of reason bar rod 5 by the resonable barrel correspondence of chain 7 fixed installations, U type groove 4 bottoms are equipped with four guide holders 8, there is guide rod 9 to pass in the guide holder 8, and be provided with linear bearing in the guide holder, guide rod 9 has stent support, the bottom of U type groove 4 also is installed with holder 10, be fixedly connected with connecting rod 11 on the holder 10, connecting rod 11 adjustable length, connecting rod 11 other ends are fixedly mounted on the eccentric wheel 12, eccentric wheel 12 is by motor-driven, adjustable U type reason bar case below is provided with the imitation hand style shaping of inclination, knead device, adjustable U type reason bar case is positioned at the imitation hand style shaping, knead the upper end of circulation link chain in the device U type shaping box directly over, described imitation hand style shaping, knead device, include the shaping capsule, frame support, the eccentric wheel drive unit, sprocket transmission device, pawl gear, described shaping capsule is made up of 30 U flasks 13, frame support is by before two, back link 14, on 15 and two, lower drive shaft 16,17 form, the eccentric wheel drive unit is installed on the front rod 14, the eccentric wheel drive unit includes eccentric wheel 15, eccentric wheel 15 is fixedly mounted on the connecting rod by pull bar, described connecting rod is fixedly mounted between two front propeller shafts, and described eccentric wheel is by motor-driven; Two lower drive shafts 16 are rotatably installed in respectively on the holder 18, on the lower drive shaft 17 in the place ahead pawl gear is installed, described pawl gear includes a left side, right ratchet 24,25, a left side, right ratchet 24,25 are installed in the two ends of lower drive shaft 17, a left side, right ratchet 24,25 the gear teeth are respectively by a left side, right wedge shape ratchet 26,27 is stuck, a left side, right wedge shape ratchet 26,27 by voussoir, stage clip, the sour jujube bar is formed, sour jujube bar lower surface is provided with and a left side, right ratchet 24, the teeth groove that 25 ratchet meshes respectively, left pawl 26 is fixedly mounted on the front rod of its end, and the voussoir of right ratchet 27 is fixedly mounted on the holder of one side; Lower drive shaft 17 ends in the place ahead also are rotatablely equipped with drive sprocket 19, drive sprocket 19 is a duplex chain wheel, the two ends of power transmission shaft 16 are installed with drive sprocket 20 respectively on two, pass through chain 21 between the drive sprocket 20,22 transmissions, chain 21, be installed with spaced U flask 13 on 22, power transmission shaft 16 middle parts are installed with heating tube on two, be provided with ceramic heating device in the heating tube, last power transmission shaft 16 ends in the place ahead are provided with the driven sprocket with drive sprocket 19 homonymies, be in transmission connection by chain 23 between drive sprocket 19 and the driven sprocket, drive sprocket 19 also is connected on the sprocket wheel on the dryer by chain drive, described imitation hand style shaping, knead the device below and be provided with drying baker, be provided with multilayer circulation silk screen driving-belt 28 and heat-generating device in the drying baker, described imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device is corresponding with drying baker feed end silk screen driving-belt 28, and the output of drying baker discharge end silk screen driving-belt 28 is corresponding with the oral area that connects caddy of its below.
Claims (5)
1. full-automatic tea processing machine of monoblock type, include feed hopper, described feed hopper bottom is provided with the blow tank of inclination, the discharge end of described blow tank is corresponding with the mechanism's charging aperture that completes of its below, it is characterized in that: the discharging opening of the described mechanism that completes is corresponding with the feed end that the adjustable U type of its below is managed the U type reason barrel in the bar case, described adjustable U type reason bar case below is provided with the imitation hand style shaping of inclination, knead device, described adjustable U type reason bar case is positioned at the imitation hand style shaping, knead the upper end of circulation link chain in the device U type shaping box directly over, described imitation hand style shaping, knead the device below and be provided with drying baker, be provided with multilayer circulation silk screen driving-belt and heat-generating device in the described drying baker, described imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device is corresponding with drying baker feed end silk screen driving-belt, and the output of described drying baker discharge end silk screen driving-belt is corresponding with the oral area that connects caddy of its below.
2. the full-automatic tea processing machine of monoblock type according to claim 1, it is characterized in that: described adjustable U type reason bar case, include U type groove, reason bar rod, eccentric wheel drive unit and heater, described U type groove one end sealing, one end opens wide, be provided with several dividing plates in the described U type groove, described dividing plate is divided into several reason barrels with U type groove, be respectively equipped with reason bar rod in the described reason barrel, described reason bar rod fixedly mounts on the U type groove end face of resonable barrel correspondence by chain, described U type bottom land end is equipped with several guide holders, there is guide rod to pass in the described guide holder, described guide rod has stent support, and the bottom of described U type groove also is installed with holder, is fixedly connected with connecting rod on the described holder, the described connecting rod other end is fixedly mounted on the eccentric wheel, and described eccentric wheel is by motor-driven.
3. the full-automatic tea processing machine of monoblock type according to claim 2, it is characterized in that: described dividing plate is a chev(e)ron baffle, U type groove is divided into several U type reason barrels, described guide holder is four, the front and back end is symmetrically distributed, be provided with linear bearing in the described guide holder, described eccentric wheel is provided with a plurality of connecting rod installing holes, and described length of connecting rod is adjustable.
4. the full-automatic tea processing machine of monoblock type according to claim 1, it is characterized in that: described imitation hand style shaping, knead device, include the shaping capsule, frame support, the eccentric wheel drive unit, sprocket transmission device, pawl gear, described shaping capsule is made up of several U flasks, described frame support is by before two, on the back link and two, lower drive shaft is formed, the eccentric wheel drive unit is installed on the described front rod, described two lower drive shafts are rotatably installed on the holder respectively, on the lower drive shaft in described the place ahead pawl gear is installed, the lower drive shaft end in described the place ahead also is rotatablely equipped with drive sprocket, described drive sprocket is a duplex chain wheel, the two ends of power transmission shaft are installed with drive sprocket respectively on described two, between the described drive sprocket by chain drive, be installed with spaced U flask on the described chain, the power transmission shaft middle part is installed with heating tube on described two, the last power transmission shaft end in described the place ahead is provided with the driven sprocket with the drive sprocket homonymy, connect by chain drive between described drive sprocket and the driven sprocket, described drive sprocket also is connected on the sprocket wheel on the dryer by chain drive.
5. the full-automatic tea processing machine of monoblock type according to claim 4, it is characterized in that: described eccentric wheel drive unit includes eccentric wheel, described eccentric wheel is fixedly mounted on the connecting rod by pull bar, and described connecting rod is fixedly mounted between two front propeller shafts, and described eccentric wheel is by motor-driven; Described pawl gear includes left and right ratchet, described left and right ratchet is installed in the two ends of lower drive shaft, the gear teeth of described left and right ratchet are stuck by left and right wedge shape ratchet respectively, described left and right wedge shape ratchet is made up of voussoir, stage clip, sour jujube bar, described sour jujube bar lower surface is provided with the teeth groove that the ratchet with left and right ratchet meshes respectively, described left pawl is fixedly mounted on the front rod of its end, and the voussoir of described right ratchet is fixedly mounted on the holder of one side; Be provided with ceramic heating device in the described heating tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110021988A CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110021988A CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
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| CN102125117A true CN102125117A (en) | 2011-07-20 |
| CN102125117B CN102125117B (en) | 2012-10-03 |
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| CN201110021988A Expired - Fee Related CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410214A (en) * | 2015-11-30 | 2016-03-23 | 卢美珍 | Lush stir-frying device |
| CN108097584A (en) * | 2017-12-11 | 2018-06-01 | 刘勤 | A kind of tealeaves screens drying integrated equipment |
| CN111439450A (en) * | 2020-05-08 | 2020-07-24 | 广州凤天包装材料有限公司 | Tea drying and packaging equipment |
| CN112690346A (en) * | 2020-12-30 | 2021-04-23 | 云南省农业科学院茶叶研究所 | Rolling and twisting device for tea processing fixation |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108097584A (en) * | 2017-12-11 | 2018-06-01 | 刘勤 | A kind of tealeaves screens drying integrated equipment |
| CN111439450A (en) * | 2020-05-08 | 2020-07-24 | 广州凤天包装材料有限公司 | Tea drying and packaging equipment |
| CN111439450B (en) * | 2020-05-08 | 2020-11-17 | 日照春茗机械制造有限公司 | Tea drying and packaging equipment |
| CN112690346A (en) * | 2020-12-30 | 2021-04-23 | 云南省农业科学院茶叶研究所 | Rolling and twisting device for tea processing fixation |
| CN112690346B (en) * | 2020-12-30 | 2023-07-07 | 云南省农业科学院茶叶研究所 | Rolling device for tea processing fixation |
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| CN102125117B (en) | 2012-10-03 |
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