CN102125117B - Integral type fully-automatic tea processing machine - Google Patents
Integral type fully-automatic tea processing machine Download PDFInfo
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- CN102125117B CN102125117B CN201110021988A CN201110021988A CN102125117B CN 102125117 B CN102125117 B CN 102125117B CN 201110021988 A CN201110021988 A CN 201110021988A CN 201110021988 A CN201110021988 A CN 201110021988A CN 102125117 B CN102125117 B CN 102125117B
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Abstract
The invention discloses an integral type fully-automatic tea processing machine compromising a feed hopper, wherein the discharge end of a discharge chute of the feed hopper corresponds to a feed inlet of a de-enzyming mechanism positioned below the feed hopper; a discharge outlet of the de-enzyming mechanism corresponds to the feed end of a U-shaped carding box of an adjustable type U-shaped carding case positioned below the de-enzyming mechanism; the adjustable type U-shaped carding case is positioned right above a U-shaped shaping box positioned on the upper end of a cyclic chain inside an imitation manual type shaping and kneading device; a drying case is arranged below the imitation manual type shaping and kneading device; a U-shaped shaping box positioned on the lower end of the cyclic chain inside the imitation manual type shaping and kneading device corresponds to a mesh transmission belt positioned on the feed end of the drying case; and the output end of a mesh transmission belt positioned on the discharge end of the drying case corresponds to the mouth of a tea receiving box positioned below the drying case. The invention realizes the fully-automatic operation, reduces the labor intensity and can effectively recycle the waste heat inside a system in the process, thereby really achieving the effects of economy, practicability, energy saving and environmental protection.
Description
Technical field
The present invention relates generally to the tea making field, relates in particular to the full-automatic tea processing machine of a kind of monoblock type.
Background technology
Tealeaves is most important in China's people's lives, irreplaceable traditional drink, and the while also obtains liking of the people of other countries and praises highly.Sensory effects such as the color of tealeaves, profile, fragrance and taste also are the important component parts of estimating tea leaf quality, directly have influence on the market sale of tealeaves.Even if the therefore tea raw material of high-quality also needs scientific and rational processing technology and process equipment thereof to activate nutrition and keeps and improve its quality.At present, traditional processing technology is adopted in tea making more, promptly makes container with iron pan, makes fuel with timber, charcoal, and the processing of tealeaves is carried out in manual work.The efficient of tea making is low, and labour intensity is big, and fully by Artificial Control, the duration and degree of heating, process time, the size of exerting oneself all are difficult to grasp, and personnel require height to processing, otherwise quality of tea leaves is difficult for guaranteeing.In addition, the heat energy utilization rate is low, and is big for environment pollution.Also have at present and adopt tea machinery to process, but the function singleness of existing tea processing machine all is to carry out completing, knead and drying of tealeaves respectively that the tea making time is longer, processing charges is big, and the interior quality of product and presentation quality still are difficult to guarantee.
Summary of the invention
The objective of the invention is provides a kind of monoblock type automatically to make in order to remedy the deficiency of prior art
The tea machine; Be a kind of completing, managing bar, knead and the one step completed monoblock type tea processing machine of multiple working procedure such as oven dry in the tea making process to have been solved the present situation of traditional process for making tea dispersion processing, realize full-automatic operation; Reduced labour intensity; Waste heat in the cyclic utilization system effectively in the process, thus guarantee that cleaning of tealeaves produced and the lifting of tea leaf quality, really reach the effect of " economic, practical, energy-saving and environmental protection ".
The present invention realizes through following technical scheme:
The full-automatic tea processing machine of a kind of monoblock type; Include feed hopper; Said feed hopper bottom is provided with the blow tank of inclination; The discharge end of said blow tank is corresponding with the mechanism's charging aperture that completes of its below; It is characterized in that: the feed end of the U type reason barrel in the adjustable U type reason bar case of the discharging opening of the said mechanism that completes and its below is corresponding, said adjustable U type reason bar case below be provided with inclination the imitation hand style shaping, knead device, said adjustable U type reason bar case is arranged in the imitation hand style shaping, knead device circulation link chain upper end U type shaping box directly over; Said imitation hand style shaping, knead device below and be provided with drying baker; Be provided with multilayer circulation silk screen driving-belt and heat-generating device in the said drying baker, said imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device are corresponding with drying baker feed end silk screen driving-belt, and the output of said drying baker discharge end silk screen driving-belt is corresponding with the oral area that connects caddy of its below.
Described adjustable U type reason bar case includes U type groove, reason bar rod, eccentric wheel drive unit and heater, and said U type groove one end sealing, an end open wide; Be provided with several dividing plates in the said U type groove, said dividing plate is divided into several reason barrels with U type groove, is respectively equipped with reason bar rod in the said reason barrel; Said reason bar rod fixedly mounts on the corresponding U type groove end face of resonable barrel through chain; Said U type bottom land end is equipped with several guide holders, has guide rod to pass in the said guide holder, and said guide rod has stent support; The bottom of said U type groove also is installed with holder; Be fixedly connected with connecting rod on the said holder, the said connecting rod other end is fixedly mounted on the eccentric wheel, and said eccentric wheel is by motor-driven.
Described dividing plate is a chev(e)ron baffle, and U type groove is divided into several U type reason barrels, and described guide holder is four; The front and back end is symmetrically distributed; Be provided with linear bearing in the said guide holder, described eccentric wheel is provided with a plurality of connecting rod installing holes, and described length of connecting rod is adjustable.
Described imitation hand style shaping, knead device; Include shaping capsule, frame support, eccentric wheel drive unit, sprocket transmission device, pawl gear, said shaping capsule is made up of several U flasks, and said frame support is made up of two front and rear connecting rods and two upper and lower power transmission shafts; The eccentric wheel drive unit is installed on the said front rod; Said two lower drive shafts are rotatably installed in respectively on the holder, on the lower drive shaft in said the place ahead pawl gear are installed, and the lower drive shaft end in said the place ahead also is rotatablely equipped with drive sprocket; Described drive sprocket is a duplex chain wheel; The two ends of power transmission shaft are installed with drive sprocket respectively on said two, through chain drive, are installed with spaced U flask on the said chain between the said drive sprocket; The power transmission shaft middle part is installed with heating tube on said two; The last power transmission shaft end in said the place ahead is provided with the driven sprocket with the drive sprocket homonymy, connects through chain drive between said drive sprocket and the driven sprocket, and said drive sprocket also is connected on the sprocket wheel on the dryer through chain drive.
Described eccentric wheel drive unit includes eccentric wheel, and said eccentric wheel is fixedly mounted on the connecting rod through pull bar, and said connecting rod is fixedly mounted between two front propeller shafts, and said eccentric wheel is by motor-driven; Described pawl gear includes left and right ratchet; Said left and right ratchet is installed in the two ends of lower drive shaft; The gear teeth of said left and right ratchet are stuck through left and right wedge shape ratchet respectively, and said left and right wedge shape ratchet is made up of voussoir, stage clip, sour jujube bar, and said sour jujube bar lower surface is provided with the teeth groove that the ratchet with left and right ratchet meshes respectively; Said left pawl is fixedly mounted on the front rod of its end, and the voussoir of said right ratchet is fixedly mounted on the holder of one of which side; Be provided with ceramic heating device in the described heating tube.
Its working principle: Tea consists of a feeding station enters fixation system (fixing system consists of fixing the barrel and outer sealing devices and ceramic insulation electric heating device composed), fast roasting after entering the rationale of the system (management of system is composed of three parallel U-shaped trough tilt cabinet, bar manager, the drive device component) in the eccentric, driven rationale crate was about a regular fast vibration, combing tea leaves forming a U-shaped groove along the sloping, tea sent rolling into the shaping system (this system is composed of several plastic box and ceramic heating, sprocket, the cam drive, the drive means and the like Thorny pawl), the eccentric wheel and Thorny pawl under the action of the shock movement curved plastic locket , tea in them such as hand stir until the plastic locket run to the end of the system, tea naturally into drying system (This system is composed of stainless steel mesh conveyor belts, sprockets, gear and other accessories Thorny claw), about eight minutes ( tea time can be based on the quality of the tea's natural need to adjust themselves) out of tea, tea ends.
Advantage of the present invention is:
1) tealeaves good looking appearance.Establish the reason bar rod of several kinds of models in the reason bar case in this equipment, can change reason bar rod model, change the pressure of reason bar rod, thereby Tea Processing is become different tea shapes tealeaves according to different requirement of client.
2) tea leaf quality is pure.This equipment is actively drawn the advantage of manual tea making, in kneading orthopedic systems, through sprocket wheel and cam gear; Make tealeaves fast rotational in the shaping capsule, stir-fry, knead slivering, whole action apery worker tea making; And have that technological parameter is controlled, the bar rope is tightly tied, tealeaves does not have characteristics such as fragmentation, be applicable to the processing of kneading of all kinds of tealeaves, knead orthopedic systems through this; Institute goes out quality of tea leaves and pure craft is as good as, and fragrance is pure.
3), energy-saving effect is remarkable.This machine is designed to full closeding state, and is provided with the monoblock type airway.To complete, manage bar, knead the high temperature, the high humidity gas that produce in the process and in time discharge with air blast; Dehumidify through molecular sieve filtration; This part hot gas of recycling is through the electroceramics heater, for drying tea leaves provides the part heat; Both improve the quality of tea, realized energy-saving and cost-reducing target again.
4), the complete machine noise is low.This machine has overcome the big defective of noise of traditional tea processing machine; In resonable system the material of reason bar rod is improved and improved; Be intended to improve reason bar effect, the purpose of reduction noise, reason bar rod reduces with the noise of managing bar case bump greatly in the reason bar process thereby make.
5, Automatic Control.This equipment adopts advanced circuit control system, and equipment can need not manually-operated from line operate in the process under the temperature of setting, and the operation letter should make things convenient for, and only needs people's material loading in the work.
6, be provided with emergency set.This equipment is equipped with drives materials device manually, like power failure, equipment fault, can avoid producing impaired through manually driving material in the production.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is the front view of adjustable U type reason bar case.
Fig. 4 is the imitation hand style shaping, knead the structural representation of device.
The specific embodiment
The full-automatic tea processing machine of a kind of monoblock type includes feed hopper 1, and feed hopper 1 bottom is provided with the blow tank 2 of inclination; The discharge end of blow tank 2 is corresponding with mechanism's 3 charging apertures that complete of its below, and the discharging opening of the mechanism 3 that completes is corresponding with the feed end that the adjustable U type of its below is managed the U type reason barrel in the bar case, described adjustable U type reason bar case; Include U type groove 4, reason bar rod 5, eccentric wheel drive unit and heater, the sealing of U type groove 4 one ends, an end open wide, and are provided with two herringbone dividing plates 6 in the U type groove 4; Dividing plate 6 is divided into three U type reason barrels with U type groove, is respectively equipped with reason bar rod 5 in the reason barrel, and reason bar rod 5 is through on corresponding U type groove 4 end faces of the resonable barrel of chain 7 fixed installations; U type groove 4 bottoms are equipped with four guide holders 8, have guide rod 9 to pass in the guide holder 8, and are provided with linear bearing in the guide holder; Guide rod 9 has stent support, and the bottom of U type groove 4 also is installed with holder 10, is fixedly connected with connecting rod 11 on the holder 10; Connecting rod 11 adjustable length, connecting rod 11 other ends are fixedly mounted on the eccentric wheel 12, and eccentric wheel 12 is by motor-driven; Adjustable U type reason bar case below be provided with inclination the imitation hand style shaping, knead device, adjustable U type reason bar case is arranged in the imitation hand style shaping, knead device circulation link chain upper end U type shaping box directly over, described imitation hand style shaping, knead device; Include shaping capsule, frame support, eccentric wheel drive unit, sprocket transmission device, pawl gear; Said shaping capsule is made up of 30 U flasks 13, and frame support is made up of two front and rear connecting rods, 14,15 and two upper and lower power transmission shafts 16,17, and the eccentric wheel drive unit is installed on the front rod 14; The eccentric wheel drive unit includes eccentric wheel 15; Eccentric wheel 15 is fixedly mounted on the connecting rod through pull bar, and said connecting rod is fixedly mounted between two front propeller shafts, and said eccentric wheel is by motor-driven; Two lower drive shafts 16 are rotatably installed in respectively on the holder 18; On the lower drive shaft 17 in the place ahead pawl gear is installed; Described pawl gear includes left and right ratchet 24,25, and left and right ratchet 24,25 is installed in the two ends of lower drive shaft 17, and the gear teeth of left and right ratchet 24,25 are stuck through left and right wedge shape ratchet 26,27 respectively; Left and right wedge shape ratchet 26,27 is made up of voussoir, stage clip, sour jujube bar; Sour jujube bar lower surface is provided with the teeth groove that the ratchet with left and right ratchet 24,25 meshes respectively, and left pawl 26 is fixedly mounted on the front rod of its end, and the voussoir of right ratchet 27 is fixedly mounted on the holder of one of which side; Lower drive shaft 17 ends in the place ahead also are rotatablely equipped with drive sprocket 19; Drive sprocket 19 is a duplex chain wheel; The two ends of power transmission shaft 16 are installed with drive sprocket 20 respectively on two; Through chain 21,22 transmissions, be installed with on the chain 21,22 that power transmission shaft 16 middle parts are installed with heating tube on the spaced U flask 13, two between the drive sprocket 20; Be provided with ceramic heating device in the heating tube; Last power transmission shaft 16 ends in the place ahead are provided with the driven sprocket with drive sprocket 19 homonymies, are in transmission connection through chain 23 between drive sprocket 19 and the driven sprocket, and drive sprocket 19 also is connected on the sprocket wheel on the dryer through chain drive; Said imitation hand style shaping, knead device below and be provided with drying baker; Be provided with multilayer circulation silk screen driving-belt 28 and heat-generating device in the drying baker, said imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device are corresponding with drying baker feed end silk screen driving-belt 28, and the output of drying baker discharge end silk screen driving-belt 28 is corresponding with the oral area that connects caddy of its below.
Claims (3)
1. the full-automatic tea processing machine of monoblock type includes feed hopper, and said feed hopper bottom is provided with the blow tank of inclination; The discharge end of said blow tank is corresponding with the mechanism's charging aperture that completes of its below, it is characterized in that: the discharging opening of the said mechanism that completes is corresponding with the feed end that the adjustable U type of its below is managed the U type reason barrel in the bar case, described adjustable U type reason bar case; Include U type groove, reason bar rod, eccentric wheel drive unit and heater, said U type groove one end sealing, an end open wide, and are provided with several dividing plates in the said U type groove; Said dividing plate is divided into several reason barrels with U type groove, is respectively equipped with reason bar rod in the said reason barrel, and said reason bar rod fixedly mounts on the corresponding U type groove end face of resonable barrel through chain; Said U type bottom land end is equipped with several guide holders, has guide rod to pass in the said guide holder, and said guide rod has stent support; The bottom of said U type groove also is installed with holder; Be fixedly connected with connecting rod on the said holder, the said connecting rod other end is fixedly mounted on the eccentric wheel, and said eccentric wheel is by motor-driven; Said adjustable U type reason bar case below be provided with inclination the imitation hand style shaping, knead device; Said adjustable U type reason bar case is arranged in the imitation hand style shaping, knead device circulation link chain upper end U type shaping box directly over, described imitation hand style shaping, knead device, include shaping capsule, frame support, eccentric wheel drive unit, sprocket transmission device, pawl gear; Said shaping capsule is made up of several U flasks; Said frame support is made up of two front and rear connecting rods and two upper and lower power transmission shafts, and the eccentric wheel drive unit is installed on the said front rod, and said two lower drive shafts are rotatably installed on the holder respectively; On the lower drive shaft in the place ahead pawl gear is installed; The lower drive shaft end in said the place ahead also is rotatablely equipped with drive sprocket, and described drive sprocket is a duplex chain wheel, and the two ends of power transmission shaft are installed with drive sprocket respectively on said two; Between the said drive sprocket through chain drive; Be installed with spaced U flask on the said chain, the power transmission shaft middle part is installed with heating tube on said two, and the last power transmission shaft end in the place ahead is provided with the driven sprocket with the drive sprocket homonymy; Connect through chain drive between said drive sprocket and the driven sprocket; Said drive sprocket also is connected on the sprocket wheel on the dryer through chain drive, said imitation hand style shaping, kneads device below and is provided with drying baker, is provided with multilayer circulation silk screen driving-belt and heat-generating device in the said drying baker; Said imitation hand style shaping, the U type shaping box of kneading circulation link chain lower end in the device are corresponding with drying baker feed end silk screen driving-belt, and the output of said drying baker discharge end silk screen driving-belt is corresponding with the oral area that connects caddy of its below.
2. the full-automatic tea processing machine of monoblock type according to claim 1; It is characterized in that: described dividing plate is a chev(e)ron baffle, and U type groove is divided into several U type reason barrels, and described guide holder is four; The front and back end is symmetrically distributed; Be provided with linear bearing in the said guide holder, described eccentric wheel is provided with a plurality of connecting rod installing holes, and described length of connecting rod is adjustable.
3. the full-automatic tea processing machine of monoblock type according to claim 1; It is characterized in that: described eccentric wheel drive unit includes eccentric wheel; Said eccentric wheel is fixedly mounted on the connecting rod through pull bar, and said connecting rod is fixedly mounted between two front propeller shafts, and said eccentric wheel is by motor-driven; Described pawl gear includes left and right ratchet; Said left and right ratchet is installed in the two ends of lower drive shaft; The gear teeth of said left and right ratchet are stuck through left and right wedge shape ratchet respectively, and said left and right wedge shape ratchet is made up of voussoir, stage clip, sour jujube bar, and said sour jujube bar lower surface is provided with the teeth groove that the ratchet with left and right ratchet meshes respectively; Said left pawl is fixedly mounted on the front rod of its end, and the voussoir of said right ratchet is fixedly mounted on the holder of one of which side; Be provided with ceramic heating device in the described heating tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110021988A CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110021988A CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
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| CN102125117A CN102125117A (en) | 2011-07-20 |
| CN102125117B true CN102125117B (en) | 2012-10-03 |
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| CN201110021988A Expired - Fee Related CN102125117B (en) | 2011-01-19 | 2011-01-19 | Integral type fully-automatic tea processing machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105410214B (en) * | 2015-11-30 | 2020-04-14 | 韦绍财 | Frying device |
| CN108097584A (en) * | 2017-12-11 | 2018-06-01 | 刘勤 | A kind of tealeaves screens drying integrated equipment |
| CN111439450B (en) * | 2020-05-08 | 2020-11-17 | 日照春茗机械制造有限公司 | Tea drying and packaging equipment |
| CN112690346B (en) * | 2020-12-30 | 2023-07-07 | 云南省农业科学院茶叶研究所 | Rolling device for tea processing fixation |
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2011
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