CN114794180A - Forming device is used in processing of cake embryo - Google Patents
Forming device is used in processing of cake embryo Download PDFInfo
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- CN114794180A CN114794180A CN202210465412.7A CN202210465412A CN114794180A CN 114794180 A CN114794180 A CN 114794180A CN 202210465412 A CN202210465412 A CN 202210465412A CN 114794180 A CN114794180 A CN 114794180A
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- 210000001161 mammalian embryo Anatomy 0.000 title claims description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 10
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 235000008429 bread Nutrition 0.000 description 3
- 230000001413 cellular effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000004925 denaturation Methods 0.000 description 1
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- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
- A21C9/081—Charging of baking tins or forms with dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/07—Charging or discharging ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/18—Discharging baked goods from tins
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Confectionery (AREA)
Abstract
The invention provides a forming device for processing cake blanks, which comprises an automatic transmission device, wherein a plurality of groups of bearing mechanisms are sequentially arranged along the transmission direction of the automatic transmission device, the bearing mechanisms are driven by the automatic transmission device to be transmitted from a feeding station to a baking station, the bearing mechanisms are matched with a baking mechanism on the baking station to form cake liquid into the cake blanks, and the plurality of groups of cake blanks are separated while the baking work of the circumferential direction of each cake blank is completed.
Description
Technical Field
The invention relates to the technical field of baking devices, in particular to a forming device for processing cake blanks.
Background
The baking device refers to a device for baking cakes and bread; baking, also known as roasting and baking, refers to a process of dehydrating, drying and hardening materials by dry heat under the ignition point of the materials; baking is an indispensable step for making bread and cake products, and the bread and cake are cooked after a series of chemical changes such as gelatinization and protein denaturation of starch after baking.
Chinese utility model patent CN201120512593.1 discloses a full-automatic cake baking machine, which comprises a frame, a feeding system, a chain wheel transmission system, a mold pushing mechanism, a lubricating system and an electric control system, an upper and lower clamping cake forming steel die device driven and controlled by a chain wheel transmission system and a die pushing mechanism is arranged on the working table surface of the frame, the electrothermal tube is installed to the below of clamping cake shaping steel mould device from top to bottom, be equipped with two at least upper and lower clamping steel moulds on the clamping cake shaping steel mould device from top to bottom, feeding system includes hopper, defeated material nest of tubes, the material pump, pay-off axle and push rod axle group, defeated material nest of tubes is connected with the material pump, the pay-off axle is installed on the material pump, the hopper is installed in the top of material pump and is connected with the material pump, the export of defeated material nest of tubes is located frame table surface's top, defeated material nest of tubes is formed by single bank of tubes, push rod axle group install on the material pump and be connected with the material pump push pedal.
However, in the actual use process, the inventor finds that some existing cake baking machines can only bake a small amount of cakes at a time, so that the production efficiency is low, and after one baking process, the cake needs to wait for the next discharging process, and in the baking process, the cake is heated unevenly, so that the cake is baked at a too high temperature.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, a plurality of groups of bearing mechanisms are arranged to transmit the bearing mechanisms from a feeding station to a baking station under the driving of an automatic transmission device, the bearing mechanisms complete the cycle motion of the bearing mechanisms along with the automatic transmission device through station switching, so that the feeding and blanking work of the device is convenient, cake liquid is fed to the bearing mechanisms at the front end of the automatic transmission device and is conveyed to the baking mechanism along with the automatic transmission device for baking, when the cake is baked to an initial shape, the surfaces of cake blanks are cut and separated from the cake mould frame by a cutter assembly matched with a control assembly, so that each cake blank surface forms a complete individual, at the moment, the cake mould frame is demoulded by the control assembly control, a plurality of groups of cake blanks are separated, the circumferential baking work of each cake blank is completed at the same time, when the cake blanks are sent to the other end of the automatic transmission device, the cake is baked into a finished cake, so that the baking work of scale and orderly circulation is realized, the production efficiency is greatly improved, the baking mould does not need to be carried after the cake is baked at every time, the heavy work is omitted, and the technical problem of working strength is reduced.
Aiming at the technical problems, the technical scheme is as follows: a forming device for processing cake blanks comprises an automatic transmission device, wherein a plurality of groups of bearing mechanisms are sequentially arranged on the automatic transmission device along the transmission direction of the automatic transmission device, and the bearing mechanisms are transmitted from a feeding station to a baking station under the driving of the automatic transmission device;
bearing mechanism cooperation toasts the mechanism of toasting on the station with cake liquid shaping to cake embryo, and accomplishes the stoving work of each cake embryo circumference when carrying out the separation with a plurality of groups cake embryo, this bearing mechanism includes:
the bearing plate is of a gear structure and is rotationally arranged on the automatic transmission device through a first rotating shaft;
the base is fixedly connected to the upper end of the bearing plate through a first telescopic unit;
the cake die carrier, place in the frame portion that the cake die carrier includes the rectangle frame structure in the box portion in the frame portion, the upper end of frame portion is higher than box portion, the cake die carrier matches the slip along vertical direction and is in the first spout of base and the lower extreme of this cake die carrier pass through the second telescopic unit and install in the base.
As preferred, baking mechanism sets up in the baking oven and is used for evenly baking the cake all around, its including being located baking mechanism top the water conservancy diversion subassembly, with water conservancy diversion subassembly synchronous drive just is used for the drive be used for with behind bearing mechanism circumference pivoted first drive assembly, the cake baking shaping bearing mechanism surface is stained with the cutter unit spare and the drive that the cake cut into the piecemeal the cake die carrier just forms the back and moves down to accomplish cake die carrier and cake embryo autosegregation's control assembly in first spout.
Preferably, the guide assembly comprises guide plates which are rotatably arranged in the baking box through a second rotating shaft, and the two groups of guide plates are arranged and reversely driven by an external driving unit.
Preferably, the first transmission assembly comprises a first gear, a first straight tooth and a second straight tooth, wherein the first gear is coaxial with and synchronously rotates with the second rotating shaft, the first straight tooth is horizontally arranged on the inner wall of the baking box through a third telescopic unit and is meshed with the bearing plate, and the second straight tooth is meshed with the first gear and is fixedly connected with the first transmission straight tooth.
Preferably, the cutter assembly comprises:
the supporting shaft is vertically arranged in the baking box through a fourth telescopic unit and is arranged in a T-shaped structure;
the cutting knife is fixedly arranged at the lower end of the supporting shaft and has the same shape and specification as the cake mould frame;
the limiting block is arranged at the upper end of the baking box and is used for limiting the downward cutting stroke of the cutting knife;
and the second transmission assembly is used for driving the fourth telescopic unit to move downwards.
Preferably, the second transmission assembly comprises a first transmission gear which is rotatably arranged on the inner wall of the baking oven and is meshed with the first straight gear, a bevel gear a which is synchronously transmitted with the first transmission gear, a bevel gear b which is meshed with the bevel gear a, a second transmission gear which is coaxial with the bevel gear b and is synchronously transmitted, and a first transmission rack which is meshed with the second transmission gear and is fixedly connected with the fourth telescopic unit.
Preferably, the control component comprises a third transmission gear which is rotatably arranged on the inner wall of the baking box and is meshed with the first straight gear, a bevel gear c which is synchronously transmitted with the third transmission gear, a bevel gear d which is meshed with the bevel gear c, a fourth transmission gear which is coaxial with the bevel gear d and is synchronously transmitted, a second transmission rack which is meshed with the fourth transmission gear, and a lower pressing rod which is fixedly connected with the second transmission rack and is elastically arranged in the baking box,
the cake die carrier runs through the base outwards extends and is provided with the guide bar, and this lower depression bar is located the guide bar top and drives this guide bar and slide along vertical direction in the second spout of base.
Preferably, the feeding station is provided with a feeding mechanism, and the feeding mechanism comprises a discharging bin and an adjusting component, wherein the discharging bin is used for extruding the prepared cake liquid to the bearing mechanism, and the adjusting component is used for driving the bearing mechanism to uniformly distribute the cake liquid in the bearing mechanism in the transmission process.
Preferably, the adjustment assembly comprises:
the driving rack is fixedly arranged on the rack and is in meshing transmission with the bearing plate;
the ripple track is located drive rack top and install in the frame, and the lug on this ripple track drive base drives the interior cake liquid of cake die carrier undulant from top to bottom.
The invention has the beneficial effects that:
(1) according to the cake baking device, cake liquid is conveyed to the bearing mechanism from the front end of the automatic conveying device and is baked along with the conveying of the automatic conveying device to the baking mechanism, when the cake liquid is baked to a primary shape, the surfaces of cake blanks are cut and separated from the cake mould frame by the aid of the cutter assembly matched with the control assembly, so that the surfaces of the cake blanks form a complete individual body, the cake mould frame is demolded under the control of the control assembly, a plurality of groups of cake blanks are separated, baking work of each cake blank in the circumferential direction is completed, when the cake blank is conveyed to the other end of the automatic conveying device, the cake blanks are baked into finished cakes, large-scale circular and ordered baking work is realized, production efficiency is greatly improved, the baking moulds do not need to be conveyed after baking each time, heavy work is omitted, and accordingly work intensity is reduced;
(2) according to the cake blank baking forming machine, the control assembly is arranged to be matched with the base of the bearing mechanism, when cake blank baking is completed, the lower pressing rod of the control assembly drives the guide rod in the base to move downwards along the second sliding groove, so that the cake mould frame moves downwards through the guide rod, the cake mould frame is automatically separated from the cake blank baking in the blank shape, and further the problem that the cake blank is tightly bonded with a mould in the later consolidation forming work to cause difficulty in demoulding or waste of raw materials caused by excessive adhesion is avoided; on the other hand, after the cake mould frame is separated from the cake blanks in the baking primary shape, gaps exist among a plurality of cake blanks, and then airflow is quickly introduced into the gaps to fully bake each cake blank in the circumferential direction, so that the cake blanks are fully baked, the baking time is reduced to avoid the phenomenon that the upper end of each cake blank is scorched, in addition, the energy consumption is greatly saved, and the cake mould frame is suitable for vigorous popularization of the baking industry;
(3) according to the cake liquid cutting device, the cutter assembly is matched with the second transmission assembly, on one hand, the time for meshing the first straight teeth with the bearing mechanism is utilized to synchronously judge that the cake liquid finishes the primary forming work, then the cake liquid is cut after the cake liquid is formed, the lower end of the cutter and the outer shape of the cake die carrier are arranged in the same specification, the part, adhered to the outer end of the cake blank, on the cake die carrier can be accurately cut off, further, the cake in each cell part is separated into independent individuals, and the front and back work is compact in structure and easy to control; on the other hand, the additional power output is saved, and the production cost is reduced.
In conclusion, the equipment has the advantages of batch production and high automation degree, and is particularly suitable for the technical field of baking devices.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic front view of the bearing mechanism of the present invention.
FIG. 3 is a schematic cross-sectional view of a support mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of the carrying mechanism of the present invention.
FIG. 5 is a schematic structural view of the baking mechanism of the present invention.
Fig. 6 is a schematic structural view of a flow guide assembly according to the present invention.
FIG. 7 is a schematic structural diagram of a first transmission assembly according to the present invention.
FIG. 8 is a schematic view of a cutter assembly according to the present invention.
FIG. 9 is a schematic view of a second transmission assembly according to the present invention.
FIG. 10 is a schematic structural diagram of a control assembly according to the present invention.
Fig. 11 is a schematic structural view of the feeding mechanism of the present invention.
Fig. 12 is a schematic view of the adjusting assembly of the present invention.
Fig. 13 is a schematic view of a cell structure according to the present invention.
Fig. 14 is a schematic view of the overall structure of the present invention.
Detailed Description
The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.
Example one
As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 14, a forming device for processing cake blanks comprises an automatic conveying device 1, wherein a plurality of groups of bearing mechanisms 2 are sequentially arranged on the automatic conveying device 1 along the transmission direction of the automatic conveying device, and the bearing mechanisms 2 are driven by the automatic conveying device 1 to be conveyed from a feeding station 3 to a baking station 4;
a bearing plate 21, wherein the bearing plate 21 is of a gear structure and is rotatably arranged on the automatic transmission device 1 through a first rotating shaft 22;
the base 23 is fixedly connected to the upper end of the bearing plate 21 through a first telescopic unit 24;
the cake mould frame 25 comprises a frame part 251 with a rectangular frame structure and a dividing part 252 arranged in the frame part 251, the upper end of the frame part 251 is higher than the dividing part 252, the cake mould frame 25 slides in the first sliding groove 26 of the base 23 along the vertical direction in a matching manner, and the lower end of the cake mould frame 25 is arranged in the base 23 through a second telescopic unit 27.
In this embodiment, the plurality of sets of the bearing mechanisms 2 are driven by the automatic transmission device 1 to transmit the bearing mechanisms 2 from the feeding station 3 to the baking station 4, and the bearing mechanisms 2 complete the cycle motion along with the automatic transmission device 1 by station switching, so as to facilitate the feeding and discharging work of the forming device for processing cake blanks, by the device, cake liquid is fed onto the bearing mechanisms 2 at the front end of the automatic transmission device 1 and is conveyed to the baking mechanism 5 along with the automatic transmission device 1 to be baked, when the cake is baked to a primary shape, the cutter assembly 53 cooperates with the control assembly 54 to cut and separate the surface of the cake blank from the cake mold frame 25, so that each cake blank surface forms a complete individual, at this time, the control assembly 54 controls the cake mold frame 25 to demould, so that the plurality of sets of cake blanks are separated and the baking work of each cake blank in the circumferential direction is completed, when the cake is sent to the other end of the automatic conveying device 1, the cake is baked into a finished cake, the baking work of the scale and the cycle are orderly realized, the production efficiency is greatly improved, the baking mould does not need to be carried after the cake is baked every time, the heavy work is omitted, and the working intensity is reduced.
It should be noted that, when the cake liquid is poured into the bearing mechanism 2, the upper end of the frame portion 251 of the cake mold frame 25 is higher than the dividing portion 252, so the cake liquid will not overflow, and the bottom of the frame portion is attached to the frame portion, so that the cake liquid will not leak.
In detail, the cake mold frame 25 and the base 23 are detachably connected, so that the actual structure size can be set into a plurality of groups or can be reduced to be matched with any cake production line of a small and medium-sized cake processing enterprise in order to replace or clean the molds, and the cake mold frame can be adjusted according to the actual production scale.
It is worth mentioning that due to the simple structure, each compartment in the compartment portion 252 in the cake mold frame 25 can be made into various shapes, thereby not only being delicious, but also achieving the beautiful appearance.
Further, as shown in fig. 5, baking mechanism 5 sets up in baking box 10 and is used for evenly baking the cake all around, and it is including being located baking mechanism 5 top water conservancy diversion subassembly 51, with water conservancy diversion subassembly 51 synchronous drive just is used for the drive be used for behind 2 circumference of the carrier mechanism pivoted first drive assembly 52, the cake baking shaping with 2 surface of carrier mechanism is stained with the cake and is cut into the cutter unit spare 53 and the drive of piecemeal the cake die carrier 25 moves down to accomplish cake die carrier 25 and cake embryo autosegregation's control assembly 54 in first spout 26 after the cake embryo just forms.
In this embodiment, through setting up the first drive assembly of water conservancy diversion subassembly 51 cooperation, it is even at first to make the baking temperature in its baking oven 10, drive power of its two utilization first drive assemblies, accomplish 2 circumferential direction of bearing mechanism in proper order, 2 surfaces of bearing mechanism are stained with the cake and are cut into the piecemeal, cake die carrier 25 must drawing of patterns work after the cake embryo just forms, each functional structure cooperation process carries out reasonable setting, each performs its own function, and the work efficiency is improved, each process automatic coordination cooperation, need not independent control, simplify the operation of baking, the production efficiency is improved, and the labor cost is reduced.
Further, as shown in fig. 6, the deflector assembly 51 comprises two sets of deflectors 512 rotatably disposed in the roasting chamber 10 via a second rotating shaft 511, and the two sets of deflectors 512 are driven by the external driving unit 55 to reversely rotate.
In this embodiment, by arranging two sets of baffles 512 to be driven in opposite directions by the driving unit 55,
the bottom of the bearing mechanism 2 is heated quickly, the heat transfer of other parts is slow, and the heat in the baking box is not uniformly dispersed, so that the baking efficiency is low, the baking time is long, or the baking phenomenon occurs due to too high temperature of part of the positions, and therefore two groups of guide plates are arranged to enable the airflow in the baking box 10 to be uniformly distributed, so that the baking cake with higher efficiency is baked.
Further, as shown in fig. 7, the first transmission assembly 52 includes a first gear 521 coaxially and synchronously rotating with the second rotation shaft 511, a first straight gear 523 horizontally installed on the inner wall of the baking oven 10 through a third telescopic unit 522 and engaged with the bearing plate 21, and a second straight gear 525 engaged with the first gear 521 and fixedly connected with the first transmission straight gear 524.
In the embodiment, the second straight tooth 525 is matched with the first gear 521, the first straight tooth 523 is driven by the second rotating shaft 511 to be meshed with the bearing plate 21, and the periodic circular rotation work of the bearing mechanism 2 in the baking oven 10 is completed through the transmission of the first transmission straight tooth 524, so that the effect of uniform baking is achieved.
Further, as shown in fig. 8, the cutter unit 53 includes:
the supporting shaft 531 is vertically arranged in the baking oven 10 through a fourth telescopic unit 532 and is arranged in a T-shaped structure;
a cutting knife 533, wherein the cutting knife 533 is fixedly arranged at the lower end of the supporting shaft 531 and has the same shape and specification as the cake mould frame 25;
a stopper 534, wherein the stopper 534 is mounted at the upper end of the baking oven 10 and is used for limiting the downward cutting stroke of the cutting knife 533;
a second driving assembly 535, wherein the second driving assembly 535 is used for driving the fourth telescoping unit 532 to move downwards.
It is noted that the cutting blades 533 are temporarily operated with the cake mold frame 25 when the support shaft 531T contacts the stopper 534, and the compressed portion continues to move downward by the fourth expansion unit 532 for a dead time of the stroke of the pair of cutting blades 533.
In detail, the dead time of the cutting knife 533 is used for cutting off the surface of the cake blank and also plays a role of temporarily fixing each cake, so that the cake blank is not inclined when being demolded and continuously baked.
Further, as shown in fig. 9, the second transmission assembly 535 includes a first transmission gear 536 rotatably disposed on the inner wall of the roasting box 10 and engaged with the first straight tooth 523, a conical tooth a537 synchronously driven with the first transmission gear 536, a conical tooth b538 engaged with the conical tooth a537, a second transmission gear 539 coaxial with the conical tooth b538 and synchronously driven, and a first transmission rack 540 engaged with the second transmission gear 539 and fixedly connected with the fourth telescopic unit 532.
In this embodiment, by arranging the cutter assembly 53 in cooperation with the second transmission assembly 535, on one hand, the time for meshing the first straight teeth 523 with the bearing mechanism 2 is utilized to synchronously determine that the cake liquid has completed the primary forming work, and then the cake liquid is cut after being formed, and the lower end of the cutter 533 and the cake mold frame 25 are arranged in the same specification, so that the place on the cake mold frame 25 where the outer ends of the cake blanks are adhered can be accurately cut off, and further, the cake in each cell part 252 can be separated into separate individuals, and the front and back work is compact in structure and easy to control; on the other hand, the additional power output is saved, and the production cost is reduced.
In detail, the first straight tooth 523 drives the first transmission gear 536 to rotate, the first transmission gear 536 rotates to drive the bevel gear a537 to perform synchronous transmission, the bevel gear b538 is meshed with the bevel gear a537 to drive the second transmission gear 539 to rotate, so that the first transmission rack 540 drives the fourth telescopic unit 532 to descend, and the cutting knife 533 finishes the cutting operation in the descending process.
Fig. 1 is a schematic view of the present invention, and fig. 14 is a schematic view of the overall structure of the present invention.
Further, as shown in fig. 10, the control assembly 54 includes a third transmission gear 541 rotatably disposed on the inner wall of the baking oven 10 and engaged with the first straight tooth 523, a bevel gear c542 synchronously transmitted with the third transmission gear 541, a bevel gear d543 engaged with the bevel gear c542, a fourth transmission gear 544 coaxial with the bevel gear d543 and synchronously transmitted with the bevel gear d543, a second transmission rack 545 engaged with the fourth transmission gear 544, and a pressing rod 546 fixedly connected with the second transmission rack 545 and elastically disposed in the baking oven 10,
the cake mold frame 25 is provided with a guide rod 231 extending outwards through the base 23, and the lower pressing rod 546 is located above the guide rod 231 and drives the guide rod 231 to slide in the second sliding slot 232 of the base 23 along the vertical direction.
In this embodiment, by arranging the control component 54 to cooperate with the base 23 of the bearing mechanism 2, when the cake blank baking preform is completed, the lower pressing rod 546 of the control component 54 drives the guide rod 231 in the base 23 to move downwards along the second sliding groove 232, so as to move the cake mold base 25 downwards through the guide rod 231, and the cake mold base 25 is automatically separated from the cake blank baking preform, thereby avoiding difficult demolding caused by tight adhesion of the cake blank and the mold in the later stage consolidation molding work, or raw material waste caused by excessive adhesion; on the other hand cake die carrier 25 breaks away from the back with the cake embryo of baking the primary shape, has the clearance between a plurality of cake embryo, and then the air current lets in its clearance fast and carries out abundant stoving to each cake embryo circumferencial direction in, makes it toast fully and reduces the baking time and avoids cake embryo upper end by the scorching phenomenon, has saved the energy consumption greatly in addition, is applicable to the widelys popularization of baking the trade.
Specifically, first, the first straight tooth 523 drives the third transmission gear 541 to rotate, the rotating third transmission gear 541 drives the bevel gear c542 to perform synchronous transmission, and the bevel gear c542 is meshed with the bevel gear d543 and then drives the fourth transmission gear 544 to rotate, so that the second transmission rack 545 controls the pressing operation of the pressing rod 546.
Secondly, the lower pressing rod 546 is matched with the guiding rod 231 to slide in the second sliding groove 232 of the base 23, so that the demoulding operation is realized.
Further, as shown in fig. 11, the feeding station 3 is provided with a feeding mechanism 31, the feeding mechanism 31 includes a discharging bin 311 for extruding the prepared cake liquid to the carrying mechanism 2 and a regulating component 32 for driving the carrying mechanism 2 to uniformly distribute the cake liquid in the carrying mechanism 2 in the transmission process.
In this embodiment, through setting up feed mechanism 31 cooperation load-bearing mechanism 2, utilize the cake die carrier 25 structural feature of load-bearing mechanism 2, make cake liquid in the feed mechanism 31 only need follow an injection port output and pour into by box portion 252 center, utilize the work of full check overflow to make and all fill in full cake liquid in the box portion 252 automatically, and then replace artifical one of traditional cake liquid and pour into in the mould, and need the artifical dosage of judgement to carry out secondary feed supplement work when avoiding the overflow phenomenon, its easy operation and degree of automation are high.
Example two
As shown in fig. 6, in which the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 12, the adjusting assembly 32 includes:
the driving rack 321 is fixedly arranged on the rack and is in meshed transmission with the bearing plate 21;
In this embodiment, through setting up adjustment assembly 32 cooperation bearing mechanism 2, when drive rack 321 removed to ripple track 322, a plurality of groups were that bearing mechanism 2 behind the cake liquid carries out the circumferential rotation under ripple track 322's drive, an independent cake liquid region overflows the part and can shift to the peripheral direction from the center in cellular portion 252 under centrifugal action, and utilize lug 323 to make the circumferential rotation carry out diversified reciprocal rocking simultaneously, and then avoid in the cellular portion 252 of outermost periphery independent cake liquid region can hold the material not enough, realized that the cake liquid in cake die carrier 25 evenly spreads each cellular portion 252, cake taste after the production is good, utilize drive state's bearing mechanism 2 to accomplish the rotation in proper order simultaneously, rock the work, make the cake specification after baking unanimous, the condition of difference in size can not appear.
It should be noted that the cells 252 may adopt 4 × 4, 6 × 6, 9 × 9 format, and each small cell is a separate cake liquid area, and the centrifugal speed and the shaking angle are moderate, so that the cake liquid will not splash out of the cells 252.
The working process is as follows:
firstly, the prepared egg liquid is extruded to the bearing mechanism 2 through the discharging bin 311 in the feeding mechanism 31, when the egg liquid is transmitted to the adjusting component 32 along the transmission direction under the driving of the automatic transmission device 1, the bearing mechanism 2 is shaken up and down and rotates to the baking station 4 in the circumferential direction, when the egg liquid is in the baking mechanism 5, the first transmission component 52 is driven through the flow guide component 51, the circumferential rotation of the bearing mechanism 2 is sequentially completed, the surface of the bearing mechanism 2 is stained with a cake to be cut into blocks, the cake mold frame 25 is subjected to demolding work after the cake blank is initially formed, and the cake is manually taken out and packaged until the rear end of the automatic transmission device 1.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. The forming device for processing the cake blanks is characterized by comprising an automatic transmission device, wherein the automatic transmission device is sequentially provided with a plurality of groups of bearing mechanisms along the transmission direction of the automatic transmission device, and the bearing mechanisms are transmitted from a feeding station to a baking station under the driving of the automatic transmission device;
bearing mechanism cooperation toasts the mechanism of toasting on the station with cake liquid shaping to cake embryo, and accomplishes the stoving work of each cake embryo circumference when carrying out the separation with a plurality of groups cake embryo, this bearing mechanism includes:
the bearing plate is of a gear structure and is rotationally arranged on the automatic transmission device through a first rotating shaft;
the base is fixedly connected to the upper end of the bearing plate through a first telescopic unit;
the cake die carrier, place in the frame portion that the cake die carrier includes the rectangle frame structure in the box portion in the frame portion, the upper end of frame portion is higher than box portion, the cake die carrier matches the slip along vertical direction and is in the first spout of base and the lower extreme of this cake die carrier pass through the second telescopic unit and install in the base.
2. The forming device for processing the cake blank as claimed in claim 1, wherein the baking mechanism is disposed in the baking oven and used for baking the cake uniformly, and comprises a diversion component above the baking mechanism, a cutter component and a drive component, wherein the diversion component is synchronously driven and used for driving the first transmission component and the cake baking forming component rotate around the bearing mechanism, the bearing mechanism is used for connecting the surface of the bearing mechanism with the cake to be cut into blocks, and the control component is used for driving the cake mold frame to move down to the first chute after the cake blank is initially formed to complete the automatic separation of the cake mold frame and the cake blank.
3. The forming device for processing cake blanks as recited in claim 2, wherein the guide assembly comprises two sets of guide plates which are rotatably arranged in the baking oven through a second rotating shaft, and the two sets of guide plates are driven by an external driving unit to reversely rotate.
4. The forming device for processing the cake blank as recited in claim 3, wherein the first transmission assembly comprises a first gear coaxial with the second rotation shaft and rotating synchronously, a first spur gear horizontally installed on the inner wall of the baking oven through a third telescopic unit and engaged with the bearing plate, and a second spur gear engaged with the first gear and fixedly connected with the first transmission spur gear.
5. The forming device for cake blank processing as claimed in claim 1, wherein said cutter assembly comprises:
the supporting shaft is vertically arranged in the baking box through a fourth telescopic unit and is arranged in a T-shaped structure;
the cutting knife is fixedly arranged at the lower end of the supporting shaft and has the same shape and specification as the cake mould frame;
the limiting block is arranged at the upper end of the baking box and is used for limiting the downward cutting stroke of the cutting knife;
and the second transmission assembly is used for driving the fourth telescopic unit to move downwards.
6. The forming device for processing the cake blank as recited in claim 4, wherein the second transmission assembly comprises a first transmission gear rotatably disposed on the inner wall of the baking box and engaged with the first straight gear, a bevel gear a synchronously driven by the first transmission gear, a bevel gear b engaged with the bevel gear a, a second transmission gear coaxial and synchronously driven by the bevel gear b, and a first transmission rack engaged with the second transmission gear and fixedly connected with the fourth expansion unit.
7. The forming device for processing the cake blank according to claim 6, wherein the control assembly comprises a third transmission gear which is rotatably arranged on the inner wall of the baking box and is meshed with the first straight gear, a conical gear c which is synchronously transmitted with the third transmission gear, a conical gear d which is meshed with the conical gear c, a fourth transmission gear which is coaxial with and is synchronously transmitted with the conical gear d, a second transmission rack which is meshed with the fourth transmission gear, and a lower pressing rod which is fixedly connected with the second transmission rack and is elastically arranged in the baking box,
the cake die carrier runs through the base outwards extends and is provided with the guide bar, and this lower depression bar is located the guide bar top and drives this guide bar and slide along vertical direction in the second spout of base.
8. The forming device for processing cake blanks as recited in claim 1, wherein the feeding station is provided with a feeding mechanism, and the feeding mechanism comprises a discharging bin for extruding the prepared cake liquid to the bearing mechanism and an adjusting assembly for driving the bearing mechanism to uniformly distribute the cake liquid in the bearing mechanism during the transmission process.
9. The cake embryo processing forming device of claim 8, wherein the adjusting assembly comprises:
the driving rack is fixedly arranged on the rack and is in meshing transmission with the bearing plate;
the ripple track is located drive rack top and install in the frame, and the lug on this ripple track drive base drives the interior cake liquid of cake die carrier undulant from top to bottom.
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| CN202210465412.7A CN114794180B (en) | 2022-04-29 | 2022-04-29 | Forming device is used in processing of cake embryo |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210465412.7A CN114794180B (en) | 2022-04-29 | 2022-04-29 | Forming device is used in processing of cake embryo |
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| CN114794180B CN114794180B (en) | 2022-10-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115176824A (en) * | 2022-08-18 | 2022-10-14 | 临泉县高塘镇李世忠食品厂 | Dysmorphism combination formula moon cake automatic processing device |
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| CN215270275U (en) * | 2021-07-25 | 2021-12-24 | 四川爱达乐食品有限责任公司 | Birthday cake embryo assembly line |
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| US3452687A (en) * | 1966-09-09 | 1969-07-01 | Ryutaro Kaneko | Automatic molding apparatus for ring-shaped doughnuts enclosing fillings |
| JP2006055120A (en) * | 2004-08-23 | 2006-03-02 | Rheon Autom Mach Co Ltd | Method and apparatus for forming laminated food material |
| CN206403029U (en) * | 2017-01-11 | 2017-08-15 | 北京苏稻食品工业有限公司 | Automatic demoulding structure and the cake making line with the structure |
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| CN115176824A (en) * | 2022-08-18 | 2022-10-14 | 临泉县高塘镇李世忠食品厂 | Dysmorphism combination formula moon cake automatic processing device |
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| CN114794180B (en) | 2022-10-28 |
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Effective date of registration: 20240927 Address after: No. 1, Chengbei Food Industrial Park, Yicheng Street, Yishui County, Linyi City, Shandong Province, 276000 Patentee after: Zhendehao (Shandong) Food Co.,Ltd. Country or region after: China Address before: 236000 east side of Jinger Road, economic development zone, Yingdong District, Fuyang City, Anhui Province Patentee before: Anhui Pinwei Food Co.,Ltd. Country or region before: China |