CN215270275U

CN215270275U - Birthday cake embryo assembly line

Info

Publication number: CN215270275U
Application number: CN202121692979.5U
Authority: CN
Inventors: 范忠; 邓勇
Original assignee: Sichuan Addlove Food Co ltd
Current assignee: Sichuan Addlove Food Co ltd
Priority date: 2021-07-25
Filing date: 2021-07-25
Publication date: 2021-12-24
Anticipated expiration: 2031-07-25

Abstract

The utility model discloses a birthday cake blank assembly line, which comprises a forming mechanism, a furnace feeding mechanism, a barbecue mechanism, a demoulding mechanism, a cooling conveyer belt, a shaping machine, a packaging machine and a coiling line, wherein the coiling line is arranged between the demoulding mechanism and the forming mechanism, the coiling line comprises a coiling conveyer belt and an empty coiling oil brushing machine, the starting end of the coiling conveyer belt is arranged at the outlet of an oil machine mould of the demoulding mechanism, and the empty coiling oil brushing machine is arranged on the coiling conveyer belt close to the forming mechanism; the oven feeding mechanism is arranged behind the forming mechanism, the barbecue mechanism is arranged behind the oven feeding mechanism, an outlet of the barbecue mechanism is connected with the demolding mechanism through a conveying belt, the rear of the demolding mechanism is connected with the shaping machine through a cooling conveying belt, and the rear of the shaping machine is connected with the packaging machine. The utility model discloses a setting of returning the dish line can practice thrift the use amount of mould, and whole assembly line operation designs compacter simultaneously, forms the assembly line of a circulated use's operation, has practiced thrift the time that the labour washd the mould and carried the mould.

Description

Birthday cake embryo assembly line

Technical Field

The utility model belongs to the technical field of food processing, especially, relate to a cake embryo assembly line always, especially relate to an assembly line of birthday cake embryo.

Background

The cake contains carbohydrate, protein, fat, vitamins and the like, is convenient to eat, and is one of the most frequently eaten cakes. The cake is automatically transferred to China, the processing mode is baking, the baking is a combustion heating mode, physical change of substances, namely water vapor evaporation is promoted, and cake blanks, cakes and the like are crisp, heated and discolored under the action of heat. Thus, the cake can be made without baking.

At present, the birthday cake is various in shape, but the base of the cake blank is basically round or square, especially round, and the sales volume of some large-scale cake brands is considerable, so the cake blank starts industrial production, and the production process of the cake blank at present is as follows: the method comprises the steps of mixing, grouting and stirring the auxiliary materials and the main materials, then shaping the mixture by using a mold after foaming, baking the shaped cake blank in a baking machine, demolding the mold of the baked cake, packaging the demolded cake blank, and then sending the cake blank into a decorating room for decorating.

After the mold is demolded in the process, the mold is generally recovered and then intensively cleaned, and the mold is put into a production line for use again after being cleaned. The existing whole production line has certain time waste in the treatment of the die after demoulding and has a place for improvement.

Therefore, how to solve the above-mentioned drawbacks of the prior art becomes the direction of efforts of those skilled in the art.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a birthday cake embryo assembly line designs whole assembly line operation compacter, forms the assembly line of a circulated use's operation, has practiced thrift the time that mould used once more after the drawing of patterns in the current cake embryo assembly line use, has also practiced thrift the labour simultaneously, can solve above-mentioned prior art's weak point completely.

The purpose of the utility model is realized through the following technical scheme: a birthday cake blank assembly line comprises a forming mechanism, a furnace feeding mechanism, a barbecue mechanism, a demoulding mechanism, a cooling conveyer belt, a shaping machine, a packaging machine and a tray returning line, wherein the tray returning line is arranged between the demoulding mechanism and the forming mechanism and comprises a tray returning conveyer belt and an empty tray oil brushing machine, the starting end of the tray returning conveyer belt is arranged at the outlet of a demoulding mould of the demoulding mechanism, and the empty tray oil brushing machine is arranged on the tray returning conveyer belt close to the forming mechanism; the rear of the forming mechanism is provided with a furnace feeding mechanism, the rear of the furnace feeding mechanism is provided with a barbecue mechanism, an outlet of the barbecue mechanism is connected with a demolding mechanism through a conveying belt, the rear of the demolding mechanism is connected with a shaping machine through a cooling conveying belt, and the rear of the shaping machine is connected with a packaging machine.

Preferably, a baking tray cleaning machine and a baking tray drying machine are arranged in the demolding mechanism, and an outlet of the drying machine is connected with the starting end of the wire returning disc.

Preferably, a sterilizing mechanism is provided between the shaping machine and the packaging machine.

As one of the preferable modes, the barbecue mechanism is of a strip-shaped structure, and the barbecue mechanism is divided into a low-temperature section at the inlet of the barbecue mechanism, a high-temperature section at the middle part of the barbecue mechanism and a cooling section at the outlet of the barbecue mechanism.

Preferably, the furnace feeding mechanism includes a rail and a transfer tray capable of sliding along the rail.

As one of the preferable modes, the forming mechanism comprises a forming controller, a stirring mechanism, a beating mechanism and a grouting mechanism, wherein the stirring mechanism is arranged above the beating mechanism, and the grouting mechanism is arranged above the stirring mechanism; the stirring mechanism, the beating and sending mechanism and the grouting mechanism are integrated into a whole, and the molding controller is respectively in circuit connection with the stirring mechanism, the beating and sending mechanism and the grouting mechanism.

As one of the preferable modes, the empty tray oil brushing machine comprises an oil injection pipe, an oil delivery pipe, an oil brushing controller, a quick-change brush head and an arched bracket, wherein a hollowed-out structure is arranged below the arched bracket, the hollowed-out structure is n-shaped, the head part of the quick-change brush head is detachably fixed with the oil delivery pipe, the head part of the quick-change brush head is of a hollow structure, the head part of the quick-change brush head is communicated with the oil delivery pipe, the oil delivery pipe is communicated with the oil injection pipe, and the oil injection pipe is communicated with an external oil injection device; the oil brushing controller controls an oil switch arranged in the oil pipeline and the left-right swing of the brush head.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model provides a birthday cake embryo assembly line, setting through the line of rolling back, current cake embryo is after the drawing of patterns has been solved, the reuse problem of mould, the mould after will using that can be timely is through brushing oil reuse after the washing, the use amount of mould has been practiced thrift greatly, whole assembly line operation designs compacter simultaneously, form the assembly line of a circulated use operation, the time of mould reuse after having practiced thrift the drawing of patterns in the current cake embryo assembly line use, the time of labour washing mould and transport mould has been practiced thrift.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of the internal mechanism of the empty tray oil brushing machine.

Description of the reference symbols in the drawings: the device comprises a furnace feeding mechanism 1, a baking mechanism 2, a forming mechanism 3, a stirring mechanism 31, a foaming mechanism 32, a grouting mechanism 33, a forming controller 34, an empty tray oil brushing machine 4, a return tray line 5, a demoulding mechanism 6, a cooling conveyer belt 7, a shaping machine 8, a sterilizing mechanism 9 and a packaging machine 10.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1, a birthday cake blank production line comprises a forming mechanism 3, a furnace feeding mechanism 1, a baking mechanism 2, a demoulding mechanism 6, a coil returning line 5, a cooling conveyer belt 7, a shaping machine 8 and a packaging machine 10. The forming mechanism 3 comprises a forming controller 34, a stirring mechanism 31, a beating mechanism 32 and a grouting mechanism 33, wherein the stirring mechanism 31 is arranged above the beating mechanism 32, and the grouting mechanism 33 is arranged above the stirring mechanism 31; the stirring mechanism 31, the beating mechanism 32 and the grouting mechanism 33 are integrated into a whole, and the molding controller 34 is respectively in circuit connection with the stirring mechanism 31, the beating mechanism 32 and the grouting mechanism 33. The forming controller is used for distributing the ingredients and the main materials in proportion according to a set program, the distributed ingredients and the main materials and the materials in the grouting mechanism enter the stirring mechanism together for fully stirring, then enter the beating mechanism for beating, and forming cake blanks.

The coiling line 5 is arranged between the demoulding mechanism 6 and the forming mechanism 3, the coiling line 5 comprises a coiling conveyer belt and an empty coiling oil brushing machine 4, the starting end of the coiling conveyer belt is arranged at the outlet of the demoulding mould of the demoulding mechanism 6, and the empty coiling oil brushing machine 4 is arranged on the coiling conveyer belt close to the forming mechanism 3. The outlet of the dryer is connected with the starting end of the wire returning disc 5. The coiling line is belt-conveying, a belt for remote transmission is arranged between the demoulding mechanism and the forming mechanism, rollers of the belt are arranged at two ends, and the movement of the belt is controlled by the controller, so that empty coils arranged on the coiling line are transmitted. The length of the return line is set according to the length of the whole pipeline.

The rear of forming mechanism 3 is for advancing stove mechanism 1, advances stove mechanism 1 and includes into stove delivery tray and advance stove conveyor, advances stove conveyor and drives through the controller, advances stove conveyor and sets up the structure of taking the corner occasionally, and the first motor of control passes through the controller earlier and transmits the stove delivery tray that advances at forming mechanism rear to the corner, then through second motor control direction, again with the delivery tray transmission get into toast in the mechanism 2. One or more cake blastoderms can be placed on the feeding conveying disc, and when the cake blastoderms are placed in a plurality of positions, manual assistance is needed for placing.

The rear of the furnace feeding mechanism 1 is a baking mechanism 2, the baking mechanism 2 is of a long strip-shaped structure, temperature controllers of different sections are arranged in the furnace feeding mechanism, the baking mechanism 2 is divided into a low-temperature section at an inlet of the baking mechanism 2, a high-temperature section in the middle of the baking mechanism 2 and a cooling section at an outlet of the baking mechanism 2, three-section temperature difference can enable cake blanks to be softer, and the specific temperature control is controlled by the controller of the baking mechanism. The outlet of the baking mechanism 2 is connected with a demoulding mechanism 6 through a conveying belt, the demoulding mechanism adopts the existing demoulding machine to separate the cake embryo and the cake embryo tray, the rear part of the demoulding mechanism 6 is connected with a shaping machine 8 through a cooling conveying belt 7, and the rear part of the shaping machine 8 is connected with a packing machine 10. A sterilizing mechanism 9 is arranged between the shaping machine 8 and the packaging machine 10. The shaping machine and the packaging machine are conventional devices, and the purpose is to package the cakes after shaping the cakes orderly and carry out sterilization treatment through a sterilization mechanism available in the market before packaging. The cooling conveyer belt can adopt long-distance conveying natural cooling or a conveying mode with a cooling device to cool so as to reach the normal temperature of the cake blank before packaging.

Specifically, the tray returning line is conveyed by a belt, a baking tray cleaning machine and a baking tray drying machine are arranged in the demolding mechanism besides a demolding device, a baking tray cleaning agent is arranged below the demolding device, after a mold with a baked cake blank enters the demolding device, the cake blank is separated from the mold, the demolded mold is cleaned by the baking tray cleaning machine to clean the cake blank adhered on the mold, the cake blank is dried by the baking tray drying machine after being cleaned, the baked tray after being dried is conveyed by the tray returning line 5, and oil is brushed by an empty tray oil brushing machine in the conveying process, as shown in figure 2, the empty tray oil brushing machine comprises an oil injecting pipe 41, an oil conveying pipe 42, an oil brushing controller 43, a quick-change brush head 44 and an arched support 45, the lower part of the arched support 45 is of a hollow structure which is n-shaped, so that the cake blank tray can conveniently pass through, the head part of the quick-change brush head 44 can be detachably fixed with the oil conveying pipe, the head of the quick-change brush head 44 is of a hollow structure, the head is communicated with the oil delivery pipe 42, the oil delivery pipe 42 is communicated with the oil injection pipe 41, and the oil injection pipe 41 is communicated with an external oil injection device. The oil brushing controller 43 controls an oil switch arranged in the oil conveying pipe and the left-right swinging of the brush head, and the brush head 44 transversely swings left and right due to the fact that the cake blastoderm longitudinally penetrates through the arched support 45, so that the cake blastoderm can be brushed uniformly and quickly.

The baking tray after being brushed with the oil returns to the forming mechanism again to receive the cake blank, the mold filled with the cake blank is conveyed through the furnace feeding mechanism, and the furnace feeding mechanism 1 comprises a track and a conveying tray capable of sliding along the track. A plurality of moulds can be placed on the conveying disc on the furnace feeding mechanism at the same time, the moulds are conveyed into the baking mechanism through the rail, and baked cake blanks are conveyed to the demolding mechanism through the conveying belt. After the cake blank is separated from the mold, the baked cake blank is conveyed into a shaping machine at the rear part through a cooling conveying belt, defective products in the baked cake blank are picked out by the shaping machine, the cake blank passing through the shaping machine can be sterilized through a sterilization mechanism, and the sterilization mechanism cools the demolded cake by adopting a cooling sterilization circulation process and performs ultraviolet sterilization; the cooling temperature is set to be 20-25 ℃ on the cooling sterilization line. And packaging the sterilized cake blanks by a packaging machine, precisely selecting qualified products by a shaping machine, removing unqualified products, and performing vacuum packaging to obtain finished products.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a birthday cake embryo assembly line, includes forming mechanism, advances stove mechanism, barbecue mechanism, demoulding mechanism, cooling conveyer belt, trimmer and packagine machine, its characterized in that: the starting end of the disc returning conveyer belt is arranged at the outlet of a demoulding mould of the demoulding mechanism, and the empty disc oil brushing machine is arranged on the disc returning conveyer belt close to the forming mechanism; the rear of the forming mechanism is provided with a furnace feeding mechanism, the rear of the furnace feeding mechanism is provided with a barbecue mechanism, an outlet of the barbecue mechanism is connected with a demolding mechanism through a conveying belt, the rear of the demolding mechanism is connected with a shaping machine through a cooling conveying belt, and the rear of the shaping machine is connected with a packaging machine.

2. The birthday cake embryo production line of claim 1, characterized in that: a baking tray cleaning machine and a baking tray drying machine are arranged in the demoulding mechanism, and an outlet of the baking tray drying machine is connected with a starting end of the wire returning disc.

3. The birthday cake embryo production line of claim 1, characterized in that: a sterilization mechanism is arranged between the shaping machine and the packaging machine.

4. The birthday cake embryo production line of claim 1, characterized in that: the barbecue mechanism is in a strip-shaped structure and is divided into a low-temperature section at the inlet of the barbecue mechanism, a high-temperature section at the middle part of the barbecue mechanism and a cooling section at the outlet of the barbecue mechanism.

5. The birthday cake embryo production line of claim 1, characterized in that: the furnace feeding mechanism comprises a track and a conveying disc capable of sliding along the track.

6. The birthday cake embryo production line of claim 1, characterized in that: the molding mechanism comprises a molding controller, a stirring mechanism, a beating and sending mechanism and a grouting mechanism, wherein the stirring mechanism is arranged above the beating and sending mechanism, and the grouting mechanism is arranged above the stirring mechanism; the stirring mechanism, the beating and sending mechanism and the grouting mechanism are integrated into a whole, and the molding controller is respectively in circuit connection with the stirring mechanism, the beating and sending mechanism and the grouting mechanism.

7. The birthday cake embryo production line of claim 1, characterized in that: the empty tray oil brushing machine comprises an oil injection pipe, an oil delivery pipe, an oil brushing controller, a quick-change brush head and an arched support, wherein a hollowed-out structure is arranged below the arched support, the hollowed-out structure is n-shaped, the head of the quick-change brush head is detachably fixed with the oil delivery pipe, the head of the quick-change brush head is of a hollow structure, the head of the quick-change brush head is communicated with the oil delivery pipe, the oil delivery pipe is communicated with the oil injection pipe, and the oil injection pipe is communicated with an external oil injection device; the oil brushing controller controls an oil switch arranged in the oil pipeline and the left-right swing of the brush head.