CN207767459U - A kind of fish bean curd process units - Google Patents

Abstract

The utility model is related to livestock culture apparatus field, more particularly to a kind of fish bean curd process units, including set gradually meat gruel production unit, filling unit, modular unit, cutter unit, packaging unit, further include as transmission mechanism sprocket wheel chain combine；The mold that filling unit uses is rectangular tray, and modular unit carries out shaping fish bean curd by the way of the roasting heating of electricity, the babinet across modular unit of sprocket wheel chain combination.The utility model has the beneficial effects that：Present apparatus reasonable design, the roasting mode of electricity consumption make sizing outside fish bean curd, keep it internal fresh and tender, and without frying, its internal grease is precipitated during electricity is roasting, and finished product is not required to carry out frying again, less containing grease than the fish bean curd of traditional techniques, mouthfeel of tasting is more salubrious.The cutter group that parallel blade is used in terms of cutting, has the advantages that easy to clean, and cutting blade itself promotes the further curing of cut surface to shape with heat.

Description

A fish tofu production device

technical field

The utility model relates to the field of non-staple food processing equipment, in particular to a fish tofu production device.

Background technique

Surimi products also have a long history in my country, and traditional products such as fish balls and fish floss are deeply loved by people.

Surimi products are widely used in the food industry, not only as raw materials and auxiliary materials for food manufacturing, but also as food raw materials for direct processing in the catering industry. In recent years, with the development of my country's fishery and processing technology, my country's surimi products industry has made great progress, from the past production of single species such as fish balls and shrimp balls, to the mechanized production of a series of new high-grade surimi products and frozen Conditioning food, such as fish sausage, fish sausage, simulated crab meat, simulated shrimp meat, simulated shellfish, fish cake, chikuwa and other surimi products. As Chinese surimi products have a price advantage and their quality is gradually stabilizing, the prospect in the world food raw material market is very promising.

As a surimi product, fish tofu is very popular. It can be cooked in a variety of ways such as frying, frying, and boiling. Most of the current fish tofu production uses surimi to be filled into molds, and then fully cooked by steaming. , so as to stabilize the shape, and then fried after cutting. But this treatment has a slightly greasy taste.

Utility model content

In order to solve the above problems of the utility model, the utility model provides a fish tofu production device, which includes a minced meat making unit, a filling unit 1, a shaping unit 2, a cutting unit 3, a packaging unit, and a sprocket chain as a transmission mechanism. Combination 4: The mold used by the filling unit is a square platter, the shaping unit adopts electric grill heating to shape the fish tofu, and the sprocket chain combination passes through the box of the shaping unit. Two cutting units 3 are arranged in sequence along the conveying direction of the sprocket chain assembly 4 , and the cutting directions of the two cutting units 3 are perpendicular to each other.

The minced meat production unit adopts conventional technology, and usually includes a chopping device, which is used to prepare materials and seasonings into minced meat, which will be loaded into a mold in the next step.

The filling unit is used to load the minced meat into the mold, and the shaping unit is used to basically shape the minced meat in the mold to facilitate the cutting unit to cut into pieces.

Preferably, the filling unit 1 includes a barrel 101, a screw feeder is arranged inside the barrel 101, the bottom is a discharge port, and the lower end of the discharge port is connected to the distributor 103; the main body of the distributor 103 is a square box body, the box body The middle part of the upper surface is connected with a hydraulic push rod 104; the lower surface of the box body is provided with a number of discharge nozzles 105, and the discharge nozzles 105 are evenly distributed in a square array on the lower surface of the distributor 103 and communicated with the inside of the box body.

The discharge nozzle 105 is an inverted cone. The position of the hydraulic push rod 103 is fixed.

Preferably, the lower end of the discharge port of the barrel 101 is provided with a tee, one end of the tee is connected to the discharge port, and the other two ends are connected to two hoses 102; the bottom of the hose 102 is connected to the distributor 103, so that The upper surface of the distributor 103 is symmetrically provided with two through holes, and the two through holes communicate with the bottom ends of the two hoses 102 respectively.

Preferably, the main body of the sizing unit 2 is a box body, an electric heating tube is arranged on the side wall inside the box body, and a fan is arranged on the top, and the sprocket chain combination 4 enters through an entrance arranged on the upper side of the sizing unit 2, The part of the sprocket chain combination 4 inside the shaping unit 2 bends back and forth to form a labyrinth structure.

Preferably, the cutting unit 3 includes a cutting knife group 301 located at the bottom, and the cutting knife group 301 is composed of several blades arranged in parallel; Tube; Cutter group 301, heating box 302 are made of stainless steel, and the upper part of heating box 302 is provided with a push rod mechanism that allows cutter group 301 to press down.

Preferably, the push rod mechanism is a hydraulic push rod, and the cutting unit 3 is provided with two groups in the transmission direction of the sprocket chain combination 4, and the blade direction of the cutting knife group 301 of the cutting unit 3 in the two groups is perpendicular to each other.

Preferably, the push rod mechanism includes a main push rod 303 arranged on the central upper part of the heating box 302, and auxiliary push rods 304 on both sides of the main push rod 303; the bottom end of the main push rod 303 and the heating box 302 A steering mechanism 305 is provided between the upper surfaces of the heating box 302, and the lower end of the auxiliary push rod 304 is attached to the upper surface of the heating box 302;

The steering mechanism 305 includes a center shaft 306 fixedly arranged on the upper part of the heating box 302, a limit sleeve 307 is arranged outside the center shaft 306, and the top of the limit sleeve 307 is fixedly connected with the bottom of the main push rod 303; Sliders 308 are arranged on both sides of the shaft 306, and a spiral chute is arranged corresponding to the slide block 308 in the limit sleeve 307; the bottom of the spiral chute is connected to the vertical chute

A roller 309 is provided at the bottom of the auxiliary push rod 304 , and the roller 309 is kept in contact with the upper surface of the heating box 302 .

A cylindrical wall 310 is arranged on the upper surface of the heating box 302 and outside the roller 309, and an annular groove is arranged on the inner side of the cylindrical wall 310. A boss is arranged on the side of the roller 309 facing the cylindrical wall 310, and the boss is snapped into the annular groove.

Preferably, the sprocket chain combination 4 runs through the entire system, and its chain 41 forms a loop. The chain 41 and the sprocket are symmetrically arranged in two groups, and the inner sides of the two groups of chains are symmetrically provided with round rods. The tray 42 is suspended on the round rod. Square dish, its periphery is provided with sidewall, and mold 40 is placed in it; Tray 42 two sides are provided with isosceles triangular hanging plate, and hanging plate bottom is fixedly connected with the sidewall of tray 42, and upper part is provided with through hole and described circle.

The rod is hooked, and the mold 40 and the tray 42 are of a split design; the mold 40 is a square plate matching the tray 42, and handles are provided on both sides of the mold 42.

The lower surface of the distributor 103 is a horizontal square plate, the discharge nozzle 105 is arranged on the horizontal square plate, and the area of the horizontal square plate is larger than the upper surface area of the mold 40 .

Preferably, several roller conveyor belts 43 are arranged horizontally on the lower side of the chain of the sprocket chain assembly 4 . The upper surface of the conveyor belt 43 is in close contact with the lower surface of the tray 42 .

Preferably, a bottom platform 44 is provided directly below the loading unit 1 and the cutting unit 3 , and the bottom platform 44 is located on the lower side of the tray 42 .

Preferably, fine meshes are provided at the bottom of the mold 40 and the tray 42 , and an oil receiving box is provided at the bottom of the shaping unit 2 . The oil falling from the upper part will drip on the fish tofu in the lower layer, and its surface is easier to shape. In addition, it provides convenience for subsequent cutting. When the cutter set touches the surface of fish tofu, the oil on it can be stained on the knife to help avoid sticking problems.

The beneficial effects of the embodiment of the utility model are: the design of the device is reasonable, and the fish tofu is externally shaped by means of electric roasting, keeping its interior fresh and tender, and without frying, the internal grease is separated out during the process of electric roasting. The finished product does not need to be deep-fried, and it contains less fat than fish tofu processed by traditional technology, and tastes more refreshing. In terms of cutting, the cutting knife set with parallel blades has the advantage of easy cleaning, and the cutting blade itself has heat, which promotes the further curing and shaping of the cutting surface.

Description of drawings

Fig. 1 is a three-dimensional schematic diagram of the overall structure of an embodiment of the utility model.

FIG. 2 is a partial enlarged view of A in FIG. 1 .

Fig. 3 is a schematic diagram of a hidden stereotypes unit box in an embodiment of the present invention.

Fig. 4 is a schematic structural view of the loading unit of the embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a cutting unit according to an embodiment of the present invention.

FIG. 6 is a partially enlarged view of A in FIG. 5 .

Wherein, reference numerals are: 1, filling unit; 101, barrel; 102, hose; 103, distributor; 104, hydraulic push rod; 2, shaping unit; 3, cutting unit; 301, cutter group; 302 , heating box; 303, main push rod; 304, auxiliary push rod; 305, steering mechanism, 306, central axis; 307, limit sleeve; 308, slider; 309, roller; 310, cylindrical wall; 4, Sprocket chain combination; 40, mould; 41, chain; 42, tray; 43, conveyor belt; 44, base.

Detailed ways

Example 1

Referring to Fig. 1 to Fig. 6, the utility model provides a fish tofu production device, which includes a minced meat production unit, a filling unit 1, a shaping unit 2, a cutting unit 3, and a packaging unit arranged in sequence, and also includes a sprocket chain combination as a transmission mechanism 4. The mold used by the filling unit is a square shallow plate, and the shaping unit adopts electric grill heating to shape the fish tofu, and the combination of sprockets and chains passes through the box of the shaping unit 2. Two cutting units 3 are arranged in sequence along the conveying direction of the sprocket chain assembly 4 , and the cutting directions of the two cutting units 3 are perpendicular to each other.

The minced meat production unit adopts conventional technology, and usually includes a chopping device, which is used to prepare materials and seasonings into minced meat, which will be loaded into a mold in the next step.

The filling unit is used to load the minced meat into the mold, and the shaping unit is used to basically shape the minced meat in the mold to facilitate the cutting unit to cut into pieces.

The filling unit 1 includes a barrel 101, a screw feeder is arranged inside the barrel 101, the bottom is a discharge port, and the lower end of the discharge port is connected to a distributor 103; the main body of the distributor 103 is a square box, and the middle part of the upper surface of the box is connected to a hydraulic pressure Push rod 104; several discharge nozzles 105 are arranged on the lower surface of the box body, and the discharge nozzles 105 are evenly distributed in a square array on the lower surface of the distributor 103, and communicate with the inside of the box body.

The discharge nozzle 105 is an inverted cone. The position of the hydraulic push rod 103 is fixed.

The lower end of the discharge port of the barrel 101 is provided with a tee, one end of the tee is connected to the discharge port, and the other two ends are connected to two hoses 102; The two through holes communicate with the bottom ends of the two hoses 102 respectively.

The main body of the sizing unit 2 is a box, with an electric heating tube installed on the side wall inside the box, and a fan on the top. The outlet of the sprocket chain assembly 4 is reciprocally bent into a labyrinth structure in the part of the sizing unit 2 .

Cutting unit 3 comprises the cutter group 301 that is positioned at the bottom, and cutter group 301 is made up of several blades that are arranged in parallel; The upper side of cutter group 301 is provided with heating box 302 horizontally, and electric heating tube is arranged in the heating box 302; Cutter group 301, The heating box 302 is made of stainless steel, and the upper part of the heating box 302 is provided with a push rod mechanism that allows the cutter group 301 to press down.

The push rod mechanism is a hydraulic push rod, and the cutting unit 3 is provided with two groups in the transmission direction of the sprocket chain combination 4, and the blade directions of the cutter groups 301 of the two groups of cutting units 3 are perpendicular to each other.

The sprocket chain combination 4 runs through the whole system, and its chain 41 forms a loop. The chain 41 and the sprocket are symmetrically arranged in two groups, and the inner sides of the two groups of chains are symmetrically arranged with round bars. The tray 42 is suspended on the round bar. The tray 42 is a square plate. The side wall is set, and the mold 40 is placed in it; the two sides of the tray 42 are provided with isosceles triangular hanging plates, the lower part of the hanging plate is fixedly connected with the side wall of the tray 42, and the upper part is provided with a through hole to be articulated with the round rod, and the mold 40 and the tray 42 is a split design; the mold 40 is a square dish matched with the pallet 42, and handles are arranged on both sides of the mold 42.

The lower surface of the distributor 103 is a horizontal square plate, the discharge nozzle 105 is arranged on the horizontal square plate, and the area of the horizontal square plate is larger than the upper surface area of the mold 40 .

The lower side of the chain of the sprocket chain combination 4 is horizontally provided with some roller conveyor belts 43 . The upper surface of the conveyor belt 43 is in close contact with the lower surface of the tray 42 .

Bottom platforms 44 are respectively provided directly below the loading unit 1 and the cutting unit 3 , and the bottom platforms 44 are located on the lower side of the tray 42 .

Fine meshes are provided at the bottom of the mold 40 and the tray 42 , and an oil receiving box is provided at the bottom of the shaping unit 2 . The oil falling from the upper part will drip on the fish tofu in the lower layer, and its surface is easier to shape. In addition, it provides convenience for subsequent cutting. When the cutter set touches the surface of fish tofu, the oil on it can be stained on the knife to help avoid sticking problems.

A method for making fish tofu, characterized in that,

Step 1, the raw material is prepared as surimi filling, and the filling is put into a mold;

Step 2, put the mold into the electric roasting equipment, and move the mold from the upper part to the lower part of the electric roasting equipment along the "S"-shaped route through the transmission mechanism.

Step 3, heating the cutter for cutting, and cutting the electric-baked fish tofu in Step 2 with the heated cutter.

Through the chain conveyor belt, the mold 40 filled with stuffing is transported to the shaping unit 2, and the electric heating tube in the shaping unit 2 emits heat. The "S"-shaped folding line movement inside ensures that the fish tofu has enough heating time. The fish tofu cooked by electric grilling has a dry surface, less oil, and has a barbecue aroma. Because electric grilling is a typical heating method from the outside to the inside, by controlling the speed of the chain drive and the power of the shaping unit 2 , can make the finished fish tofu appear crispy on the outside and tender on the inside. The cutting unit is equipped with a heating tube to heat the cutter group, and can stop for a short time after the cutter cuts off, so as to heat the cut surface on the fish tofu to ensure the further shaping and curing of the cut surface. The cut fish tofu is taken off the mold by the staff, and it can be bagged after demoulding.

In addition, because the raw material of fish tofu itself is surimi, during the preparation process, there is a certain amount of water and oil in the filling state, so in the process of baking and aging, the whole will shrink to a certain extent, so After cutting with a parallel cutter, it will not be taken out by the cutter due to pressure due to the extrusion of the mold.

Example 2

On the basis of Example 1, the difference from Example 1 is that a single cutting device is used to cut the shaped fish tofu.

Cutting unit 3 comprises the cutter group 301 that is positioned at the bottom, and described cutter group 301 is made up of several blades that are arranged in parallel; The upper side of cutter group 301 is horizontally provided with heating box 302, and electric heating tube is arranged in the heating box 302; 301, the heating box 302 is made of stainless steel, and the upper part of the heating box 302 is provided with a push rod mechanism that allows the cutter group 301 to press down.

The push rod mechanism includes a main push rod 303 arranged on the central upper part of the heating box 302, and auxiliary push rods 304 on both sides of the main push rod 303; the bottom end of the main push rod 303 and the upper surface of the heating box 302 A steering mechanism 305 is arranged between them, and the lower end of the auxiliary push rod 304 is attached to the upper surface of the heating box 302;

The steering mechanism 305 includes a center shaft 306 fixedly arranged on the upper part of the heating box 302, a limit sleeve 307 is arranged outside the center shaft 306, and the top of the limit sleeve 307 is fixedly connected with the bottom of the main push rod 303; Sliders 308 are arranged on both sides of the shaft 306, and a spiral chute is arranged in the limit sleeve 307 corresponding to the sliders 308;

A roller 309 is provided at the bottom of the auxiliary push rod 304 , and the roller 309 is kept in contact with the upper surface of the heating box 302 .

A cylindrical wall 310 is arranged on the upper surface of the heating box 302 and outside the roller 309, and an annular groove is arranged on the inner side of the cylindrical wall 310. A boss is arranged on the side of the roller 309 facing the cylindrical wall 310, and the boss is snapped into the annular groove.

The push rod mechanism includes a main push rod 303 arranged on the upper center of the heating box 302, and auxiliary push rods 304 on both sides of the main push rod 303; a steering mechanism is arranged between the bottom end of the main push rod 303 and the upper surface of the heating box 302 305, the lower end of the auxiliary push rod 304 is attached to the upper surface of the heating box 302;

Steering mechanism 305 comprises, is fixedly arranged on the central axis 306 of heating box 302 tops, and the outside of central axis 306 is provided with limit sleeve 307, and the top of limit sleeve 307 is fixedly connected with the bottom of main push rod 303; Block 308, a spiral chute corresponding to the sliding block 308 is arranged in the limit sleeve 307; the bottom of the spiral chute is connected to the vertical chute.

A roller 309 is provided at the bottom of the auxiliary push rod 304 , and the roller 309 is in close contact with the upper surface of the heating box 302 .

A cylindrical wall 310 is arranged on the upper surface of the heating box 302 and outside the roller 309, and an annular groove is arranged on the inner side of the cylindrical wall 310. A boss is arranged on the side of the roller 309 facing the cylindrical wall 310, and the boss is snapped into the annular groove.

When the cutting unit 3 of this embodiment is working, when the main push rod 303 is pushed downward, the main push rod 303 and the auxiliary push rod 304 move downward synchronously, the limit sleeve 307 and the central shaft 306 move downward synchronously, and the cutter group 301 keeps the original angle unchanged and moves vertically downward. The main push rod 303 and the auxiliary push rod 304 complete a push and then reset. At this time, the main push rod 303 is still, and the auxiliary push rod 304 continues to push the next time. Because the main push rod 303 is still, the limit sleeve 307 connected to it is also Keep still, and under the promotion of the auxiliary push rod 304, the cutter group 301 continues to move downward, the slider 308 provided on the central shaft 306, under the action of the helical chute inside the limit sleeve 307, the central shaft 306 Drive the heating box 302 and the cutter group 301 under it to rotate, and through the pre-processing and setting of the twisted angle of the spiral chute, the cutter group 301 is twisted 90 degrees under the action of the spiral chute, and then the cutter group 301 can continue to cut vertically downward once. After the cutting is completed, the auxiliary push rod 304 drives the cutter group 301 and the heating box 302 to reset. Complete the entire cutting work.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (5)

1. a kind of fish bean curd process units, including set gradually meat gruel production unit, filling unit（1）, modular unit（2）、 Cutter unit（3）, packaging unit, which is characterized in that further include as transmission mechanism sprocket wheel chain combine（4）；The filling The mold that unit uses is rectangular tray, and the modular unit carries out shaping fish bean curd by the way of the roasting heating of electricity, described Sprocket wheel chain combination passes through the modular unit（2）Babinet；The cutter unit（3）It is combined along the sprocket wheel chain（4） Transmission direction set gradually two, two cutter units（3）Cut direction be mutually perpendicular to.

2. fish bean curd process units according to claim 1, which is characterized in that the filling unit（1）Including barrel （101）, barrel（101）Inside setting screw feeder, bottom are discharge port, and discharge port lower end is connected to distributing device（103）；Cloth Device（103）Main body be quadrangle box, hydraulic push rod is connected in the middle part of cartridge upper surface（104）；The lower surface setting of box body is several Discharging gate（105）, discharging gate（105）Squarely uniform array is distributed in the distributing device（103）Lower surface, and in box body Portion is connected to.

3. fish bean curd process units according to claim 2, which is characterized in that the barrel（101）Discharge port lower end Threeway is set, and threeway one end is connected to the discharge port, and in addition both ends connect two hoses（102）；Hose（102）Bottom connects The distributing device（103）, the distributing device（103）Upper surface is symmetrical arranged two through-holes, two through-holes respectively with described in two Hose（102）Bottom end connection.

4. fish bean curd process units according to claim 1, which is characterized in that the modular unit（2）Main body is babinet, Electrothermal tube is set on the side wall of box house, fan is arranged in top, the sprocket wheel chain combination（4）It is single in the sizing by being arranged Member（2）The import of top side enters, by being arranged in the modular unit（2）The outlet of lower part side is pierced by, the sprocket chain Item combines（4）Positioned at the modular unit（2）Interior part cyclic bending is at maze-type structure.

5. fish bean curd process units according to claim 1, which is characterized in that the cutter unit（3）Including being located at most The cutter group of lower part（301）, the cutter group（301）It is made of several blades disposed in parallel；Cutter group（301）Upper horizontal Heating box is set（302）, heating box（302）Interior setting electrothermal tube；Heating box（302）Top setting can allow cutter group（301）Under The transfer bar mechanism of pressure.