CN111483107A - Automatic change cup class part production line - Google Patents
Automatic change cup class part production line Download PDFInfo
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- CN111483107A CN111483107A CN201910077419.XA CN201910077419A CN111483107A CN 111483107 A CN111483107 A CN 111483107A CN 201910077419 A CN201910077419 A CN 201910077419A CN 111483107 A CN111483107 A CN 111483107A
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- extruding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0441—Injection moulding apparatus using movable moulds or mould halves involving a rotational movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1756—Handling of moulds or mould parts, e.g. mould exchanging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
- B29C2045/177—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of industrial production, in particular to an automatic production line for cup parts, which comprises an extruding device, an ejecting device, a forming device material receiving device, a heat recovery device and a shell, wherein the left end of the inner side of the shell is provided with the extruding device, the right side of the top end surface of the extruding device is fixedly connected with the ejecting device, the forming device is arranged right above the ejecting device, the top end surface of the forming device is fixedly connected with the shell, the right end of the inner side of the top end surface of the shell is fixedly connected with the heat recovery device, the right end of the inner side of the bottom end surface of the shell is provided with the material receiving device, the right side of the front end surface of the shell is provided with a material inlet, the right end surface of the shell is provided with a material outlet, and the bottom of the right end surface of the shell is fixedly connected with a material outlet plate. The device has stronger applicability and reduces the production cost.
Description
Technical Field
The invention relates to the technical field of industrial production, in particular to an automatic production line for cup parts.
Background
At present, most of cup parts are produced by injection molding, and the injection molding is a method for obtaining a molded product by stirring completely molten plastic materials through a screw at a certain temperature, injecting the plastic materials into a mold cavity by high pressure, and cooling and solidifying the plastic materials. The method is suitable for batch production of parts with complex shapes, is one of important processing methods, has the advantages of high production speed, high efficiency, automation in operation, various colors, shapes from simple to complex, sizes from large to small, accurate product size, easy product updating, capability of forming parts with complex shapes, and is suitable for the field of forming and processing such as mass production and products with complex shapes, so that the demand on an automatic cup part production line is increased day by day.
Most automatic cup class part production line that exists on the existing market is mostly split type setting, need manual operation to link up 2 links even a plurality of links together, a large amount of manpower of waste, some automatic cup class part production lines do not have the device that can change the mould group automatically, need the manual work to change, complex operation not only, and waste time and energy, some automatic cup class part production lines even, do not have the device of retrieving the heat, be unfavorable for environmental protection etc., therefore, an automatic cup class part production line is proposed to above-mentioned problem.
Disclosure of Invention
The invention aims to provide an automatic production line for cup parts, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic production line for cup parts comprises a material extruding device, an ejecting device, a forming device material receiving device, a heat recovery device and a shell, the left end of the inner side of the shell is provided with a material extruding device, the right side of the top end surface of the material extruding device is fixedly connected with an ejection device, a forming device is arranged right above the ejection device, the top end surface of the forming device is fixedly connected with the shell, the right end of the inner side of the top end surface of the shell is fixedly connected with a heat recovery device, the right end of the inner side of the bottom end surface of the shell is provided with a material receiving device, the right side of the front end surface of the shell is provided with a material inlet, a discharge hole is arranged on the right end surface of the shell, a discharge plate is fixedly connected with the bottom of the right end surface of the shell, the utility model discloses a solar energy water heater, including casing, right-hand member face inside fixedly connected with controller, the right-hand member face outside fixedly connected with control panel of casing, the bottom end face left side fixedly connected with of casing is support column and the power that sets up about.
Preferably, the crowded material device includes feeder hopper, extrusion motor and solid fixed cylinder, the inboard left end fixedly connected with of bottom face of casing extrudes the motor, extrude the terminal fixedly connected with helical blade of main shaft of motor, and helical blade's the outside is equipped with solid fixed cylinder, gu fixed cylinder's bottom face and casing fixed connection, gu fixed cylinder's top face is seted up and is the feed opening that bilateral symmetry set up and extrudes the hole, gu fixed cylinder has the unloading pipe through the feed opening intercommunication, and the top and the feeder hopper intercommunication of unloading pipe, the bottom fixedly connected with supporting leg of feeder hopper, and supporting leg and casing fixed connection, gu fixed cylinder inboard is equipped with the electrical heating piece, gu fixed cylinder has ejecting device through extruding the hole intercommunication.
Preferably, the ejection device comprises a fixed block and an electric push rod, the right side of the top end face of the extrusion device is communicated with the fixed block, a connecting hole is formed in the center of the inner side of the fixed block, mounting holes are formed in the left side and the right side of the connecting hole, the electric push rod is arranged in the mounting holes, and the top end face of the fixed block is connected with the forming device in a sliding mode.
Preferably, the forming device comprises an adjusting motor, a disc is fixedly connected to the end of a main shaft of the adjusting motor, a fixing rod is fixedly connected to the bottom end face of the disc, a cylindrical pin is fixedly connected to the other end of the fixing rod, a grooved pulley is slidably connected to the outer side of the cylindrical pin, a fixing shaft is fixedly connected to the inner side of the grooved pulley, the top end of the fixing shaft is rotatably connected to the housing, a sliding groove is formed in the outer side of the fixing shaft, an upper cross rod is slidably connected to the sliding groove, an upper die is fixedly connected to the other end of the upper cross rod, a lower cross rod is fixedly connected to the lower end of the outer side of the fixing shaft, a lower die is fixedly connected to the other end of the lower cross rod, a material conveying port is formed in the inner side of the lower die, material ejecting ports are formed in two sides, and the top end of the first electric telescopic rod is fixedly connected with the shell.
Preferably, the number of the upper cross rods, the number of the lower cross rods and the number of the grooved pulley grooves are all 4, the upper cross rods and the lower cross rods are uniformly distributed on the outer side of the fixed shaft, and the upper cross rods and the lower cross rods are arranged in an up-down corresponding mode.
Preferably, the outer side of the fixed shaft is fixedly connected with baffle plates which are arranged in an up-down symmetrical manner, the top end face of each baffle plate positioned on the lower side is fixedly connected with a compression spring, the top end of each compression spring is provided with an upper cross rod, the baffle plates positioned on the upper side are arranged right above the upper cross rod, and the right side of the lower die positioned on the front side is provided with a material receiving device.
Preferably, the material receiving device comprises a second electric telescopic rod and a material guide plate, the right end faces of the material extruding device and the shell are fixedly connected with the second electric telescopic rod, the other end of the second electric telescopic rod is rotatably connected with the material guide plate, the inner side of the material guide plate is arranged in a concave shape, a conveying belt is arranged on the right lower side of the material guide plate, a clamping plate is arranged on the outer side of the conveying belt, the inner side of the clamping plate is clamped with a collecting box, the inner side of the collecting box is provided with a grating plate, the outer side of the conveying belt is fixedly connected with a first upright post, the bottom end face of the first upright post is fixedly connected with a transverse plate, the outer side of the bottom end face of the transverse plate is fixedly connected with a second upright post, the bottom end of the second upright post is slidably connected with the shell, a material receiving motor is arranged under the, and the top end of the rack is fixedly connected with the transverse plate.
Preferably, heat reclamation device includes water tank and water pump, the bottom face intercommunication of water tank has the water pump, the output of water pump and the equal intercommunication of the right-hand member face top of water tank have the water pipe, the left end face of water tank and the equal fixedly connected with third electric telescopic handle of the right-hand member face of crowded material device, third electric telescopic handle's the hollow cooling block of other end fixedly connected with, the upper and lower both ends of hollow cooling block all link to be used with the spring pipe, the other end and the water pipe intercommunication of spring pipe, the water pipe that is located the upside are heliciform fixed connection in the lateral surface upper end of crowded material device, the metal cooling column of the vertical setting of inboard fixedly connected with of water tank.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arranged forming device, the die combination can be automatically replaced, so that different types of cup body parts can be produced, the device has stronger applicability, and the production cost is reduced;
2. according to the invention, the material receiving device is arranged, so that the device can automatically collect and box-pack the produced cupped products, the automation degree is greatly improved, the manpower is saved, and the material receiving device has better economic benefit;
3. according to the invention, the heat recovery device is arranged, so that the preliminary preheating work of the raw materials by the heat in the formed product can be favorably carried out, the energy is effectively saved, the production cost is effectively reduced, and the economic benefit is better.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of the installation structure of the extruding device of the present invention;
FIG. 4 is a schematic view of the installation structure of the ejection device of the present invention;
FIG. 5 is a schematic view showing the mounting structure of the molding apparatus of the present invention;
fig. 6 is a schematic view of the mounting structure of the sheave of the present invention;
FIG. 7 is a schematic view of the mounting structure of the material receiving device of the present invention;
FIG. 8 is a schematic view of the structure of FIG. 7 at A in accordance with the present invention;
FIG. 9 is a schematic view of the mounting structure of the grid plate of the present invention;
fig. 10 is a schematic view of the installation structure of the heat recovery device of the present invention.
In the figure: 1-extruding device, 101-feeding hopper, 102-extruding motor, 103-fixed cylinder, 104-helical blade, 105-discharging pipe, 106-supporting leg, 107-electric heating block, 2-ejecting device, 201-fixed block, 202-electric push rod, 3-forming device, 301-adjusting motor, 302-disc, 303-fixed rod, 304-cylindrical pin, 305-grooved wheel, 306-fixed shaft, 307-upper cross bar, 308-upper die, 309-lower cross bar, 310-lower die, 311-baffle, 312-compression spring, 313-first electric telescopic rod, 4-material receiving device, 401-second electric telescopic rod, 402-material guide plate, 403-conveying belt, 404-clamping plate, 405-collecting box, 406-grating plate, 407-first upright post, 408-transverse plate, 409-second upright post, 410-material receiving motor, 411-gear, 412-rack, 5-heat recovery device, 501-water tank, 502-water pump, 503-water pipe, 504-third electric telescopic rod, 505-hollow cooling block, 506-spring pipe, 507-metal cooling column, 6-shell, 7-discharging plate, 8-controller, 9-control plate, 10-support column, 11-power supply, a-feeding hole, b-discharging hole, c-discharging hole, d-extrusion hole, e-connecting hole, f-mounting hole, g-conveying hole, h-top discharging hole and I-chute.
Detailed Description
Example 1: referring to fig. 1-10, the present invention provides a technical solution:
an automatic production line for cup parts comprises an extruding device 1, an ejecting device 2, a forming device 3, a material receiving device 4, a heat recovery device 5 and a shell 6, wherein the extruding device 1 is arranged at the left end of the inner side of the shell 6, the ejecting device 2 is fixedly connected with the right side of the top end surface of the extruding device 1, the forming device 3 is arranged right above the ejecting device 2, and the top end face of the forming device 3 is fixedly connected with the casing 6, the right end face of the inner side of the top end face of the casing 6 is fixedly connected with a heat recovery device 5, the right end face of the inner side of the bottom end face of the casing 6 is provided with a material receiving device 4, the right side of the front end face of the casing 6 is provided with a material inlet a, the right end face of the casing 6 is provided with a material outlet b, the bottom end face of the right end face of the casing 6 is fixedly connected with a material outlet plate 7, the right end face of the casing 6 is fixedly connected with a controller 8, the right end face of the casing 6 is fixedly connected with a control plate 9.
The extruding device 1 comprises a feed hopper 101, an extruding motor 102 and a fixed cylinder 103, the left end of the inner side of the bottom end surface of a shell 6 is fixedly connected with the extruding motor 102, the tail end of a main shaft of the extruding motor 102 is fixedly connected with a helical blade 104, the outer side of the helical blade 104 is provided with the fixed cylinder 103, the bottom end surface of the fixed cylinder 103 is fixedly connected with the shell 6, the top end surface of the fixed cylinder 103 is provided with a feed opening c and an extruding hole d which are arranged in bilateral symmetry, the fixed cylinder 103 is communicated with a feed pipe 105 through a feed opening a, the top end of the feed pipe 105 is communicated with the feed hopper 101, the bottom end of the feed hopper 101 is fixedly connected with a supporting leg 106, the supporting leg 106 is fixedly connected with the shell 6, the inner side of the fixed cylinder 103 is provided with an electric heating block 107, the fixed cylinder 103 is communicated with an ejecting device 2 through the extruding hole d, the arrangement can, the ejection device 2 comprises a fixed block 201 and an electric push rod 202, the right side of the top end face of the extrusion device 1 is communicated with the fixed block 201, the center of the inner side of the fixed block 201 is provided with a connecting hole e, the left side and the right side of the connecting hole e are both provided with mounting holes f, the electric push rod 202 is arranged in the mounting holes f, the top end face of the fixed block 201 is connected with a forming device 3 in a sliding manner, the forming device 3 comprises an adjusting motor 301, the tail end of a main shaft of the adjusting motor 301 is fixedly connected with a disc 302, the bottom end face of the disc 302 is fixedly connected with a fixed rod 303, the other end of the fixed rod 303 is fixedly connected with a cylindrical pin 304, the outer side of the cylindrical pin 304 is connected with a grooved pulley 305 in a sliding manner, the inner side of the grooved pulley 305 is fixedly connected with a fixed shaft 306, the, the other end of the upper cross rod 307 is fixedly connected with an upper die 308, the lower end of the outer side of the fixed shaft 306 is fixedly connected with a lower cross rod 309, the other end of the lower cross rod 309 is fixedly connected with a lower die 310, the inner side of the lower die 310 is provided with a material conveying port g, two sides of the material conveying port g are provided with material jacking ports h, the lower die is communicated with the ejection device 2 through the material conveying ports g, a first electric telescopic rod 313 is arranged right above the upper die 308 positioned on the front side, the top end of the first electric telescopic rod 313 is fixedly connected with the shell 6, the die can be switched, different types of cups can be produced, the number of the upper cross rods 307, the number of the lower cross rods 309 and the number of grooves of the grooved wheels 305 are all 4, the upper cross rods 307 and the lower cross rods 309 are uniformly distributed on the outer side of the fixed shaft 306, the upper cross rods 307 and the lower cross rods 309, the outer side of the fixed shaft 306 is fixedly connected with baffle plates 311 which are symmetrically arranged up and down, the top end surface of the baffle plate 311 which is positioned at the lower side is fixedly connected with a compression spring 312, the top end of the compression spring 312 is provided with an upper cross rod 307, the baffle plate 311 which is positioned at the upper side is arranged right above the upper cross rod 307, the right side of a lower die 310 which is positioned at the front side is provided with a material receiving device 4, the arrangement ensures that an upper die 308 can be better reset, the material receiving device 4 comprises a second electric telescopic rod 401 and a material guide plate 402, the right end surfaces of the extrusion device 1 and the shell 6 are both fixedly connected with a second electric telescopic rod 401, the other end of the second electric telescopic rod 401 is rotatably connected with the material guide plate 402, the inner side of the material guide plate 402 is arranged in a concave shape, the right lower side of the material guide plate 402 is provided with a conveying belt 403, the outer side of, the outer side of the conveying belt 403 is fixedly connected with a first upright post 407, the bottom end face of the first upright post 407 is fixedly connected with a transverse plate 408, the outer side of the bottom end face of the transverse plate 408 is fixedly connected with a second upright post 409, the bottom end of the second upright post 409 is connected with the shell 6 in a sliding manner, a material receiving motor 410 is arranged under the transverse plate 408, the tail end of a main shaft of the material receiving motor 410 is fixedly connected with a gear 411, the top end of the gear 411 is meshed with a rack 412, the top end of the rack 412 is fixedly connected with the transverse plate 408, the produced cupped products can be automatically collected and boxed by the arranged material receiving device, the automation degree is greatly improved, the manpower is saved, the heat recovery device 5 comprises a water tank 501 and a water pump 502, the bottom end face of the water tank 501 is communicated with the water pump 502, the output end of the water pump 502 and the top end face of the right end face of the water tank 501 are both communicated with a, the hollow cooling block 505 of the other end fixedly connected with of third electric telescopic handle 504, the upper and lower both ends of hollow cooling block 505 all link to each other there is spring pipe 506, the other end and the water pipe 503 intercommunication of spring pipe 506, the water pipe 503 that is located the upside is heliciform fixed connection in crowded material device 1's lateral surface upper end, the metal cooling column 507 of the vertical setting of inboard fixedly connected with of water tank 501, heat recovery unit through setting up, can do benefit to the heat in the product after the shaping and carry out preliminary preheating work to raw and other materials, the effectual energy that has saved, the effectual cost that reduces production.
The models of the extrusion motor 102, the adjusting motor 301 and the material receiving motor 410 are all stepping motors 57HS30-8-303NM, the models of the electric heating block 107 are injection molding machine electric heating ring nozzle heating rings, electric push rods 202, first electric telescopic rods 313, second electric telescopic rods 401 and third electric telescopic rods 504, the models of the electric heating block L X1008000N electric push rods, the model of the conveying belt 403 is an SGZ-SSJA8D conveyor, the models of the water pump 502 are L Y-J L M, the model of the controller 8 is HJ15S-10, the model of the control panel 9 is HJ15S-10, and the model of the power supply 11 is a special stabilized voltage power supply for SBW-F-300KVA300KW large-scale machinery equipment.
The working process is as follows: firstly, the power supply of the device is connected with the power supply of a factory, then each electrical appliance, a control panel 9 and a power supply 11 are electrically connected with a uniform controller 8, then raw materials are put into the device through a feed hopper 101, then an extrusion motor 102 and an electrical heating block 107 work simultaneously, then a first electric telescopic rod 313 extends to press an upper die 308 into a lower die 310, then the extrusion motor 102 extrudes the melted raw materials to the inner side of the lower die 310 through an ejection device 2 for forming, then a third electric telescopic rod 504 and a water pump 501 work, a hollow cooling block 505 is moved to the outer side of the lower die 310 to realize the arrangement of cooling forming, the water pump 502 circulates the water source in a water tank 501 through a water pipe 503 to realize the effect of preheating the raw materials, the electric energy is effectively saved, the arrangement of a metal cooling column 507 can radiate the heat of the water source to ensure the effect of next cooling, then the second electric telescopic rod 401 is, move stock guide 402 to the right side of bed die 310, then through third electric telescopic handle 504 and hollow cooling block 505, with the fashioned product through stock guide 402 landing to collection box 405, then drive collection box 405 at X axle and Y axle regulation removal through controller 8 control conveyer belt 403 and receipts material motor 410, realize the even receipts of cup product in collection box 405, only need the manual work add the raw materials and place and receive material box 405 can.
Example 2: referring to fig. 1-10, the present invention provides a technical solution:
an automatic production line for cup parts comprises an extruding device 1, an ejecting device 2, a forming device 3, a material receiving device 4, a heat recovery device 5 and a shell 6, wherein the extruding device 1 is arranged at the left end of the inner side of the shell 6, the ejecting device 2 is fixedly connected to the right side of the top end surface of the extruding device 1, the forming device 3 is arranged right above the ejecting device 2, the top end surface of the forming device 3 is fixedly connected with the shell 6, the heat recovery device 5 is fixedly connected to the right end of the inner side of the top end surface of the shell 6, the material receiving device 4 is arranged at the right end of the inner side of the bottom end surface of the shell 6, a feeding hole a is formed in the right side of the front end surface of the shell 6, a discharging hole b is formed in the right end surface of the shell 6, a discharging plate 7 is fixedly connected to the bottom of the right end surface of the shell 6, a controller 8 is fixedly connected, the left side of the bottom end surface of the shell 6 is fixedly connected with a support column 10 and a power supply 11 which are arranged left and right.
The extruding device 1 comprises a feed hopper 101, an extruding motor 102 and a fixed cylinder 103, the left end of the inner side of the bottom end surface of a shell 6 is fixedly connected with the extruding motor 102, the tail end of a main shaft of the extruding motor 102 is fixedly connected with a helical blade 104, the outer side of the helical blade 104 is provided with the fixed cylinder 103, the bottom end surface of the fixed cylinder 103 is fixedly connected with the shell 6, the top end surface of the fixed cylinder 103 is provided with a feed opening c and an extruding hole d which are arranged in bilateral symmetry, the fixed cylinder 103 is communicated with a feed pipe 105 through a feed opening a, the top end of the feed pipe 105 is communicated with the feed hopper 101, the bottom end of the feed hopper 101 is fixedly connected with a supporting leg 106, the supporting leg 106 is fixedly connected with the shell 6, the inner side of the fixed cylinder 103 is provided with an electric heating block 107, the fixed cylinder 103 is communicated with an ejecting device 2 through the extruding hole d, the arrangement can, the ejection device 2 comprises a fixed block 201 and an electric push rod 202, the right side of the top end face of the extrusion device 1 is communicated with the fixed block 201, the center of the inner side of the fixed block 201 is provided with a connecting hole e, the left side and the right side of the connecting hole e are both provided with mounting holes f, the electric push rod 202 is arranged in the mounting holes f, the top end face of the fixed block 201 is connected with a forming device 3 in a sliding manner, the forming device 3 comprises an adjusting motor 301, the tail end of a main shaft of the adjusting motor 301 is fixedly connected with a disc 302, the bottom end face of the disc 302 is fixedly connected with a fixed rod 303, the other end of the fixed rod 303 is fixedly connected with a cylindrical pin 304, the outer side of the cylindrical pin 304 is connected with a grooved pulley 305 in a sliding manner, the inner side of the grooved pulley 305 is fixedly connected with a fixed shaft 306, the, the other end of the upper cross rod 307 is fixedly connected with an upper die 308, the lower end of the outer side of the fixed shaft 306 is fixedly connected with a lower cross rod 309, the other end of the lower cross rod 309 is fixedly connected with a lower die 310, the inner side of the lower die 310 is provided with a material conveying port g, two sides of the material conveying port g are provided with material jacking ports h, the lower die is communicated with the ejection device 2 through the material conveying ports g, a first electric telescopic rod 313 is arranged right above the upper die 308 positioned on the front side, the top end of the first electric telescopic rod 313 is fixedly connected with the shell 6, the die can be switched, different types of cups can be produced, the number of the upper cross rods 307, the number of the lower cross rods 309 and the number of grooves of the grooved wheels 305 are all 4, the upper cross rods 307 and the lower cross rods 309 are uniformly distributed on the outer side of the fixed shaft 306, the upper cross rods 307 and the lower cross rods 309, the outer side of the fixed shaft 306 is fixedly connected with baffle plates 311 which are symmetrically arranged up and down, the top end surface of the baffle plate 311 which is positioned at the lower side is fixedly connected with a compression spring 312, the top end of the compression spring 312 is provided with an upper cross rod 307, the baffle plate 311 which is positioned at the upper side is arranged right above the upper cross rod 307, the right side of a lower die 310 which is positioned at the front side is provided with a material receiving device 4, the arrangement ensures that an upper die 308 can be better reset, the material receiving device 4 comprises a second electric telescopic rod 401 and a material guide plate 402, the right end surfaces of the extrusion device 1 and the shell 6 are both fixedly connected with a second electric telescopic rod 401, the other end of the second electric telescopic rod 401 is rotatably connected with the material guide plate 402, the inner side of the material guide plate 402 is arranged in a concave shape, the right lower side of the material guide plate 402 is provided with a conveying belt 403, the outer side of, the outer side of the conveying belt 403 is fixedly connected with a first upright post 407, the bottom end face of the first upright post 407 is fixedly connected with a transverse plate 408, the outer side of the bottom end face of the transverse plate 408 is fixedly connected with a second upright post 409, the bottom end of the second upright post 409 is connected with the shell 6 in a sliding manner, a material receiving motor 410 is arranged under the transverse plate 408, the tail end of a main shaft of the material receiving motor 410 is fixedly connected with a gear 411, the top end of the gear 411 is meshed with a rack 412, the top end of the rack 412 is fixedly connected with the transverse plate 408, the produced cupped products can be automatically collected and boxed by the arranged material receiving device, the automation degree is greatly improved, the manpower is saved, the heat recovery device 5 comprises a water tank 501 and a water pump 502, the bottom end face of the water tank 501 is communicated with the water pump 502, the output end of the water pump 502 and the top end face of the right end face of the water tank 501 are both communicated with a, the hollow cooling block 505 of the other end fixedly connected with of third electric telescopic handle 504, the upper and lower both ends of hollow cooling block 505 all link to each other there is spring pipe 506, the other end and the water pipe 503 intercommunication of spring pipe 506, the water pipe 503 that is located the upside is heliciform fixed connection in crowded material device 1's lateral surface upper end, the metal cooling column 507 of the vertical setting of inboard fixedly connected with of water tank 501, heat recovery unit through setting up, can do benefit to the heat in the product after the shaping and carry out preliminary preheating work to raw and other materials, the effectual energy that has saved, the effectual cost that reduces production.
The models of the extrusion motor 102, the adjusting motor 301 and the material receiving motor 410 are all stepping motors 57HS30-8-303NM, the models of the electric heating block 107 are injection molding machine electric heating ring nozzle heating rings, electric push rods 202, first electric telescopic rods 313, second electric telescopic rods 401 and third electric telescopic rods 504, the models of the electric heating block L X1008000N electric push rods, the model of the conveying belt 403 is an SGZ-SSJA8D conveyor, the models of the water pump 502 are L Y-J L M, the model of the controller 8 is HJ15S-10, the model of the control panel 9 is HJ15S-10, and the model of the power supply 11 is a special stabilized voltage power supply for SBW-F-300KVA300KW large-scale machinery equipment.
The working process is as follows: firstly, the power supply of the device is connected with the power supply of a factory, then each electric appliance, a control panel 9 and a power supply 11 are electrically connected with a controller 8, then raw materials are put into the device through a feed hopper 101, then an extrusion motor 102 and an electric heating block 107 work simultaneously, the controller 8 controls an adjusting motor 301 to rotate by operating the control panel 9, then a disc 302 and a cylindrical pin 304 are driven to rotate, thereby a fixed shaft 306 is driven to rotate, an upper die 308 and a lower die 310 are driven to rotate by an upper cross rod 307 and a lower cross rod 308, the combination of the dies which are not used is realized, so that the products which are not used are produced, then a first electric telescopic rod 313 extends, the upper die 308 is pressed into the lower die 310, then the extrusion motor 102 extrudes the melted raw materials to the inner side of the lower die 310 through an ejection device 2 for forming, then a third electric telescopic rod 504 and a water pump 501 work, a hollow cooling block 505 is moved to the outer side, water pump 502 circulates the water source in water tank 501 through water pipe 503, the realization is preheated the effect to the raw materials, the effectual electric energy that has saved, metal cooling column 507's setting can dispel the heat to the water source and guarantee next refrigerated effect, then second electric telescopic handle 401 circular telegram is adjusted, remove stock guide 402 to the right side of bed die 310, then through third electric telescopic handle 504 and hollow cooling block 505, pass through fashioned product stock guide 402 landing to collection box 405, then drive collecting box 405 at X axle and Y axle regulation removal through 8 control conveyer belts 403 of controller and receipts material motor 410, the realization is with even receiving and releasing of cup product in collecting box 405, only need the manual work add the raw materials and place receipts material box 405 can.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (8)
1. The utility model provides an automatic change cup class part production line, includes crowded material device (1), ejecting device (2), forming device (3) material collecting device (4), heat reclamation device (5) and casing (6), its characterized in that: the material extruding device is arranged at the left end of the inner side of the shell (6), the ejection device (2) is fixedly connected to the right side of the top end face of the ejection device (1), the forming device (3) is arranged right above the ejection device (2), the top end face of the forming device (3) is fixedly connected with the shell (6), the heat recovery device (5) is fixedly connected to the right end of the inner side of the top end face of the shell (6), the material receiving device (4) is arranged at the right end of the inner side of the bottom end face of the shell (6), the feeding hole (a) is formed in the right side of the front end face of the shell (6), the discharging hole (b) is formed in the right end face of the shell (6), the discharging plate (7) is fixedly connected to the bottom of the right end face of the shell (6), the controller (8) is fixedly connected to the inner side of the right end face of the shell (6, the left side of the bottom end face of the shell (6) is fixedly connected with a support column (10) and a power supply (11) which are arranged left and right.
2. The automatic cup part production line of claim 1, wherein: the extruding device (1) comprises a feed hopper (101), an extruding motor (102) and a fixed cylinder (103), the extruding motor (102) is fixedly connected to the left end of the inner side of the bottom end face of the shell (6), a spiral blade (104) is fixedly connected to the tail end of a main shaft of the extruding motor (102), the fixed cylinder (103) is arranged on the outer side of the spiral blade (104), the bottom end face of the fixed cylinder (103) is fixedly connected with the shell (6), feed openings (c) and extruding holes (d) which are symmetrically arranged are formed in the top end face of the fixed cylinder (103), a feed pipe (105) is communicated with the fixed cylinder (103) through a feed opening (a), the top end of the feed pipe (105) is communicated with the feed hopper (101), supporting legs (106) are fixedly connected to the bottom end of the feed hopper (101), the supporting legs (106) are fixedly connected with the shell (6), and an electric heating block (107) is arranged on the inner side of the fixed cylinder, the fixed cylinder (103) is communicated with an ejection device (2) through an extrusion hole (d).
3. The automatic cup part production line of claim 1, wherein: ejecting device (2) are including fixed block (201) and electric putter (202), the top face right side intercommunication of crowded material device (1) has fixed block (201), connecting hole (e) have been seted up to fixed block (201) inboard central point department, mounting hole (f) have all been seted up to the left and right sides of connecting hole (e), be equipped with electric putter (202) in mounting hole (f), the top face sliding connection of fixed block (201) has forming device (3).
4. The automatic cup part production line of claim 1, wherein: the forming device (3) comprises an adjusting motor (301), a disc (302) is fixedly connected to the tail end of a main shaft of the adjusting motor (301), a fixing rod (303) is fixedly connected to the bottom end face of the disc (302), a cylindrical pin (304) is fixedly connected to the other end of the fixing rod (303), a grooved pulley (305) is slidably connected to the outer side of the cylindrical pin (304), a fixing shaft (306) is fixedly connected to the inner side of the grooved pulley (305), the top end of the fixing shaft (306) is rotatably connected with the shell (6), a sliding groove (I) is formed in the outer side of the fixing shaft (306), an upper cross rod (307) is slidably connected in the sliding groove (I), an upper die (308) is fixedly connected to the other end of the upper cross rod (307), a lower cross rod (309) is fixedly connected to the lower end of the outer side of the fixing shaft (306), the material conveying opening (g) is formed in the inner side of the lower die (310), material ejection openings (h) are formed in the two sides of the material conveying opening (g), the lower die is communicated with the ejection device (2) through the material conveying opening (g), a first electric telescopic rod (313) is arranged right above the upper die (308) located on the front side, and the top end of the first electric telescopic rod (313) is fixedly connected with the shell (6).
5. The automatic cup part production line of claim 4, wherein: the number of the upper cross rods (307), the number of the lower cross rods (309) and the number of the grooves of the grooved pulleys (305) are all 4, the upper cross rods (307) and the lower cross rods (309) are uniformly distributed on the outer side of the fixed shaft (306), and the upper cross rods (307) and the lower cross rods (309) are arranged up and down correspondingly.
6. The automatic cup part production line of claim 4, wherein: the outer side of the fixed shaft (306) is fixedly connected with baffle plates (311) which are arranged in an up-down symmetrical mode, the top end face of each baffle plate (311) located on the lower side is fixedly connected with a compression spring (312), the top end of each compression spring (312) is provided with an upper cross rod (307), the baffle plates (311) located on the upper side are arranged right above the upper cross rods (307), and the right side of a lower die (310) located on the front side is provided with a material receiving device (4).
7. The automatic cup part production line of claim 1, wherein: the material receiving device (4) comprises a second electric telescopic rod (401) and a material guide plate (402), the right end faces of the material extruding device (1) and the shell (6) are fixedly connected with the second electric telescopic rod (401), the other end of the second electric telescopic rod (401) is rotatably connected with the material guide plate (402), the inner side of the material guide plate (402) is arranged in a concave shape, a conveying belt (403) is arranged on the right lower side of the material guide plate (402), a clamping plate (404) is arranged on the outer side of the conveying belt (403), a collecting box (405) is clamped on the inner side of the clamping plate (404), a grating plate (406) is arranged on the inner side of the collecting box (405), a first upright post (407) is fixedly connected on the outer side of the conveying belt (403), a transverse plate (408) is fixedly connected on the bottom end face of the first upright post (407), a second upright post (409) is fixedly connected on, and the bottom of second stand (409) and casing (6) sliding connection, be equipped with under diaphragm (408) receive material motor (410), the terminal fixedly connected with gear (411) of main shaft of receiving material motor (410), the top meshing of gear (411) has rack (412), and the top and diaphragm (408) fixed connection of rack (412).
8. The automatic cup part production line of claim 1, wherein: the heat recovery device (5) comprises a water tank (501) and a water pump (502), the bottom end surface of the water tank (501) is communicated with the water pump (502), the output end of the water pump (502) and the top of the right end surface of the water tank (501) are both communicated with a water pipe (503), the left end surface of the water tank (501) and the right end surface of the extruding device (1) are both fixedly connected with a third electric telescopic rod (504), the other end of the third electric telescopic rod (504) is fixedly connected with a hollow cooling block (505), the upper end and the lower end of the hollow cooling block (505) are both connected with spring tubes (506), the other end of the spring pipe (506) is communicated with the water pipe (503), the water pipe (503) positioned at the upper side is fixedly connected to the upper end of the outer side surface of the extruding device (1) in a spiral shape, the inner side of the water tank (501) is fixedly connected with a vertically arranged metal cooling column (507).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077419.XA CN111483107A (en) | 2019-01-28 | 2019-01-28 | Automatic change cup class part production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077419.XA CN111483107A (en) | 2019-01-28 | 2019-01-28 | Automatic change cup class part production line |
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| CN111483107A true CN111483107A (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN113276335A (en) * | 2021-05-20 | 2021-08-20 | 温州锦恒宠物用品有限公司 | Dog chews processing is with suppression forming device |
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Application publication date: 20200804 |