CN107538715A - A kind of safe and efficient plastic extruder - Google Patents
A kind of safe and efficient plastic extruder Download PDFInfo
- Publication number
- CN107538715A CN107538715A CN201710911834.1A CN201710911834A CN107538715A CN 107538715 A CN107538715 A CN 107538715A CN 201710911834 A CN201710911834 A CN 201710911834A CN 107538715 A CN107538715 A CN 107538715A
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- left end
- workbench
- plastic extruder
- safe
- barrel
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of safe and efficient plastic extruder, including workbench, filter, agitator and temperature inductor, support bar is provided with below the left end of the workbench, fixed feet is provided with below the support bar, the left end of the workbench is provided with motor, and the left end appearance of the workbench is provided with power switch；Some improvement have been carried out to existing plastic extruder, filter and impurity baffle plate are provided with existing plastic extruder, utilize the various metal sundries mixed in impurity baffle plate and filter blocks and filter stock, and the draw ring for passing through setting, the debris on impurity baffle plate can simply and easily be cleaned out, so as to avoid in various debris typing barrels, reduce the abrasion to propeller, extend service life, improve the quality of plastic product, prevent from blocking rotary shaft, ensure that the normal work of plastic extruder uses, avoid unnecessary economic loss.
Description
Technical field
The invention belongs to device of plastic processing technical field, and in particular to a kind of safe and efficient plastic extruder.
Background technology
Plastics processing, it is by the polytechnic general name that synthetic resin or converting-plastics are plastic products, is plastics
A larger production division in industry, plastic processing generally comprise the dispensings of plastics, shaping, machining, engagement, modification and
Assembling etc., rear four processes are carried out after plastics are molded for product or semi-products, and also known as plastics secondary operation is being moulded
Expect in extrusion equipment, plastic extruder is normally referred to as main frame, and the follow-up equipment plastic extruding forming machine supporting with it
Then it is referred to as subsidiary engine, plastic extruder passes through the development of more than 100 years, derives twin-screw, multiscrew by original single screw rod, very
To without the different types of machines such as screw rod, plastic extruder（Main frame）Can with tubing, film, hold in both hands material, monofilament, flat filament, strap, squeeze
Net, plate（Piece）The various plastic shaping subsidiary engine matchings such as material, profile shapes, granulation, cable cladding, form various plastic extruding forming lifes
Producing line, produce various plastic products, therefore, plastic extruding forming machinery no matter now or in the future, be all in plastic processing industry
One of machine being used widely.
Part is still had several drawbacks to existing plastic extruder, such as is not provided with filtering on plastic extrusion various miscellaneous
The device of thing, particularly various small metal sundries, easily falls into barrel and causes propeller to wear, reduction of service life,
Rotary shaft may be blocked, normal operation is influenceed and uses, add unnecessary economic loss, the original biography of plastic extruder
Unite heating means, easily cause heater heat loss big, high energy consumption, waste electric energy, and heater easily because of high temperature ageing and
To blow, service life is short, and maintenance capacity is big, expends the time, cooling system is not equipped between the hopper and barrel of plastic extruder,
Easily principle is caused to melt too early, accumulated plugging charging aperture, plastic extruder is not equipped with stock stirring device, easily causes original
Material stirring is insufficient, the phenomenon for causing the plastic product of production to have lump to accumulate, reduces the plastics product quality produced.
The content of the invention
It is an object of the invention to provide a kind of safe and efficient plastic extruder, to solve to propose in above-mentioned background technology
Part is still had several drawbacks to existing plastic extruder, such as is not provided with filtering the dress of various debris on plastic extrusion
Put, particularly various small metal sundries, easily fall into barrel and cause propeller to wear, reduction of service life, may
Rotary shaft is blocked, normal operation is influenceed and uses, add unnecessary economic loss, the original traditional heating of plastic extruder
Method, easily cause heater heat loss big, high energy consumption, waste electric energy, and heater easily blows because of high temperature ageing, makes
With short life, maintenance capacity is big, expends the time, is not equipped with cooling system between the hopper and barrel of plastic extruder, easily leads
Principle is caused to melt too early, accumulated plugging charging aperture, plastic extruder is not equipped with stock stirring device, easily causes raw material to stir
Phenomenon that is insufficient, causing the plastic product of production to have lump to accumulate, reduces the problem of producing plastics product quality.
To achieve the above object, the present invention provides following technical scheme：A kind of safe and efficient plastic extruder, including work
Make platform, filter, agitator and temperature inductor, support bar is provided with below the left end of the workbench, the support bar
Lower section is provided with fixed feet, and the left end of the workbench is provided with motor, and the left end outer surface of the workbench is provided with power supply
Switch, barrel is provided with above the workbench, hopper, and the left end appearance of barrel are provided with above the left end of the barrel
Face is provided with cooler, and electromagnetic heater is provided with the right side of the cooler, exhaust is provided with above the right-hand member of the barrel
Hole, and the right-hand member of barrel is provided with fixed mount, the junction of the fixed mount and workbench is provided with fixing bolt, the fixation
The inside left end of frame is provided with pressing mold, and reverse mould is provided with the right side of the pressing mold, and discharge bucket is provided with below pressing mold, described
The right-hand member middle position of reverse mould is provided with screw mandrel, and the right-hand member of the screw mandrel is provided with lead screw motor, set on the left of the hopper
Governing box is equipped with, the bosom opening position of the work is provided with water tank, water-supply-pipe is provided with the left of the water tank, described
The left end of water-supply-pipe is provided with high-pressure hydraulic pump, is provided with main rotating wheel on the left of the high-pressure hydraulic pump, the main rotating wheel it is upper
Side is provided with rotating belt, is provided with above the rotating belt from rotating wheel, and described be provided with the right side of rotating wheel turns
Moving axis, travelling gear is provided with above the rotary shaft, the left end of the travelling gear is provided with buncher, the rotation
The right-hand member of axle is provided with propeller, and baffle plate is provided with above the propeller, and the filter is arranged on the inside of hopper, institute
State and impurity baffle plate is provided with above filter, the middle position draw ring of the impurity baffle plate, set below the filter
Agitating shaft is equipped with, the agitator is arranged on agitating shaft, and the right-hand member of the agitating shaft is provided with stirring motor, the agitating shaft
The junction of hopper is provided with seal holder, the temperature inductor is arranged on the left side of electromagnetic induction heater close to material
Above the left end of cylinder, gravity sensor, the motor, buncher, lead screw motor, height are provided with below the left end of the barrel
Water pump, stirring motor, temperature inductor and gravity sensor are electrically connected with power switch.
Preferably, the main rotating wheel and it is connected between rotating wheel by rotating belt.
Preferably, the support bar is provided with three altogether, and three support bars are uniformly arranged on the lower section of workbench respectively.
Preferably, it is fixedly connected between the fixed mount and workbench by fixing bolt.
Preferably, it is connected between the agitator and stirring motor by agitating shaft.
Preferably, the propeller and it is connected between rotating wheel by rotary shaft.
Preferably, it is fixedly connected between the water tank and high-pressure hydraulic pump by water-supply-pipe.
Preferably, the water-supply-pipe is provided with two altogether, and two water-supply-pipes are separately mounted between water tank and cooler.
Preferably, connected between the reverse mould and lead screw motor by screw rod transmission.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is scientific and reasonable for structure, safe and convenient to use, right
Existing plastic extruder has carried out some improvement, and filter and impurity baffle plate are provided with existing plastic extruder, utilizes
The various metal sundries mixed in impurity baffle plate and filter blocks and filter stock, and pass through the draw ring of setting, Ke Yijian
Single debris easily cleaned out on impurity baffle plate, so as to avoid in various debris typing barrels, is reduced to propeller
Abrasion, extends service life, improves the quality of plastic product, prevent from blocking rotary shaft, ensured plastic extruder just
Normal work uses, and avoids unnecessary economic loss, gravity sensor, temperature are provided with existing plastic extruder
Inductor and electromagnetic induction heater, monitor in barrel whether have raw material using gravity sensor, electromagnetism sense is opened in control in real time
Answer heater to be heated, coordinate temperature inductor to monitor the temperature change for the barrel that works, heating is rapid, and temperature control is real-time
Accurately, heat loss and the electric energy loss of heater are reduced, and ensure that equipment and the safety of employee, has saved the energy, and
And protect heater to be blown because of high temperature ageing, the service life of heating is extended, reduces maintenance cost, in plastic extrusion
The cooler that machine is set, using cooler to raw material radiating and cooling between hopper and barrel, avoid premature melting, blocking charging
Mouthful, the agitator set in hopper, using agitator to the full and uniform stirring of raw material, avoiding in raw material has block heap
Product, improves the plastics product quality produced.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structure sectional view of hopper of the present invention；
Fig. 3 is the structure right view of hopper of the present invention；
Fig. 4 is the inductor front view of the present invention；
In figure：1- fixed feets, 2- support bars, 3- power switches, 4- workbench, 5- motors, the main rotating wheels of 6-, 7- rotating belts,
8- expects from rotating wheel, 9- rotary shafts, 10- bunchers, 11- governing boxs, 12- travelling gears, 13- hoppers, 14- baffle plates, 15-
Cylinder, 16- propellers, 17- electromagnetic induction heaters, 18- ventholes, 19- pressing molds, 20- reverse moulds, 21- screw mandrels, 22- lead screw motors,
23- fixed mounts, 24- fixing bolts, 25- discharge buckets, 26- water tanks, 27- water-supply-pipes, 28- high-pressure hydraulic pumps, 29- coolers, 30- mistakes
Filter, 31- impurity baffle plate, 32- draw rings, 33- agitating shafts, 34- seal holders, 35- stirring motors, 36- agitators, 37- temperature
Spend inductor, 38- gravity sensors.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1, Fig. 2, Fig. 3 and Fig. 4 are referred to, the present invention provides a kind of technical scheme：A kind of safe and efficient plastic extrusion
Machine, including workbench 4, filter 30, agitator 36 and temperature inductor 37, the left end lower section of workbench 4 are provided with support bar
2, the lower section of support bar 2 is provided with fixed feet 1, and the left end of workbench 4 is provided with motor 5, and the left end outer surface of workbench 4 is set
There is a power switch 3, the top of workbench 4 is provided with barrel 15, is provided with hopper 13 above the left end of barrel 15, and barrel 15
Left end outer surface is provided with cooler 29, and the right side of cooler 29 is provided with electromagnetic heater 17, set above the right-hand member of barrel 15
Steam vent 18 is equipped with, and the right-hand member of barrel 15 is provided with fixed mount 23, the junction of fixed mount 23 and workbench 4 is provided with fixation
Bolt 24, the inside left end of fixed mount 23 are provided with pressing mold 19, and the right side of pressing mold 19 is provided with reverse mould 20, and the lower section of pressing mold 19
Discharge bucket 25 is provided with, the right-hand member middle position of reverse mould 20 is provided with screw mandrel 21, and the right-hand member of screw mandrel 21 is provided with lead screw motor
22, the left side of hopper 13 is provided with governing box 11, and the 4 bosom opening position of working is provided with water tank 26, the left side of water tank 26
Water-supply-pipe 27 is provided with, the left end of water-supply-pipe 27 is provided with high-pressure hydraulic pump 28, and the left side of high-pressure hydraulic pump 28 is provided with main rotating wheel
6, the top of main rotating wheel 6 is provided with rotating belt 7, and the top of rotating belt 7 is provided with from rotating wheel 8, from the right side of rotating wheel 8
Side is provided with rotary shaft 9, and the top of rotary shaft 9 is provided with travelling gear 12, and the left end of travelling gear 12 is provided with buncher
10, the right-hand member of rotary shaft 9 is provided with propeller 16, and the top of propeller 16 is provided with baffle plate 14, and filter 30 is arranged on hopper
13 inside, the top of filter 30 are provided with impurity baffle plate 31, the middle position draw ring 32 of impurity baffle plate 31, filter 30
Lower section be provided with agitating shaft 33, agitator 36 is arranged on agitating shaft 33, and the right-hand member of agitating shaft 33 is provided with stirring motor 35,
The junction of agitating shaft 33 and hopper 13 is provided with seal holder 34, and temperature inductor 37 is arranged on electromagnetic induction heater 17
Left side above the left end of barrel 15, be provided with gravity sensor 38, motor 5, buncher below the left end of barrel 15
10th, lead screw motor 22, high-pressure hydraulic pump 28, stirring motor 35, temperature inductor 37 and gravity sensor 38 are electric with power switch 3
Property connection.
In order that winner's rotating wheel 6 and from the stable drive between rotating wheel 8, the present embodiment, preferable main rotating wheel 6
With being connected between rotating wheel 8 by rotating belt 7.
In order that obtaining, plastic extruders are more steady, and in the present embodiment, preferable support bar 2 is provided with three, and three altogether
Individual support bar 2 is uniformly arranged on the lower section of workbench 4 respectively.
In order that the installation obtained between fixed mount 23 and workbench 4 is fixed, and in the present embodiment, preferable fixed mount 23 and work
Make to be fixedly connected by fixing bolt 24 between platform 4.
In order that the stable drive between agitator 36 and stirring motor 35 is obtained, and in the present embodiment, preferable agitator 36
It is connected between stirring motor 35 by agitating shaft 33.
In order that propeller 16 and from the stable drive between rotating wheel 8, the present embodiment, preferable propeller 16 with
It is connected between rotating wheel 8 by rotary shaft 9.
In order that the installation obtained between water tank 26 and high-pressure hydraulic pump 28 is fixed, and in the present embodiment, preferable water tank 26 and height
It is fixedly connected between water pump 28 by water-supply-pipe 27.
In order that obtaining cooler water supply abundance, recycle, economical environment-protective, in the present embodiment, preferable water-supply-pipe 27 is common
Two are provided with, and two water-supply-pipes 27 are separately mounted between water tank 26 and cooler 29.
In order that the stable drive between reverse mould 20 and lead screw motor 22 is obtained, and in the present embodiment, preferable reverse mould 20 and silk
It is connected between bar motor 22 by screw mandrel 21.
The operation principle and process for using of the present invention：After the present invention installs, external power source is connected, is turned on the power switch
3, raw material is poured into hopper 13, the various debris in filter stock are stopped by filter 30 and impurity baffle plate 31, by stirring
Mix motor 35 to run, the rotation of the stress of rotary shaft 33, drive the raw material in the Stirring hopper 13 of agitator 36, pass through cooler 29
The raw material radiating and cooling fallen into hopper 13 in barrel 15, drive main rotating wheel 6 to rotate by the operation of motor 5, rotating belt 7 by
Power operation, which is driven from the stress of rotating wheel 8, to rotate, and is rotated from the stress of 8 rotated by rotation axle of rotating wheel 9, the rotation of the stress of rotary shaft 9
The rotation of the stress of propeller 16 is driven, is moved by the raw material in the stress rotating band barrel 15 of propeller 16 to pressing mold 19, passes through weight
Raw material weight in the induction monitoring barrel 15 of power inductor 38, open electromagnetic induction heater 17 and heated, pass through buncher
10 operations, band nutating gear 12 stress rotation, make rotary shaft 9 slow down, raw material is fully melted in barrel 15, pass through pressing mold
19 pairs of hauls carry out extrusion forming processing, are run by lead screw motor 22, drive the rotation of the stress of screw mandrel 21 to drive reverse mould 20 to retreat,
Plastic product is fallen into from pressing mold 19 in discharge bucket 25, when operation finishes, is turned off the power switch 3, is cut off external power source.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of safe and efficient plastic extruder, including workbench（4）, filter（30）, agitator（36）And temperature sense
Device（37）, it is characterised in that：The workbench（4）Left end below be provided with support bar（2）, the support bar（2）Lower section
It is provided with fixed feet（1）, the workbench（4）Left end be provided with motor（5）, the workbench（4）Left end outer surface set
It is equipped with power switch（3）, the workbench（4）Top be provided with barrel（15）, the barrel（15）Left end above set
There is hopper（13）, and barrel（15）Left end outer surface be provided with cooler（29）, the cooler（29）Right side be provided with
Electromagnetic heater（17）, the barrel（15）Right-hand member above be provided with steam vent（18）, and barrel（15）Right-hand member be provided with
Fixed mount（23）, the fixed mount（23）With workbench（4）Junction be provided with fixing bolt（24）, the fixed mount（23）
Inside left end be provided with pressing mold（19）, the pressing mold（19）Right side be provided with reverse mould（20）, and pressing mold（19）Lower section set
It is equipped with discharge bucket（25）, the reverse mould（20）Right-hand member middle position be provided with screw mandrel（21）, the screw mandrel（21）Right-hand member
It is provided with lead screw motor（22）, the hopper（13）Left side be provided with governing box（11）, the work（4）Bosom position
The place of putting is provided with water tank（26）, the water tank（26）Left side be provided with water-supply-pipe（27）, the water-supply-pipe（27）Left end set
It is equipped with high-pressure hydraulic pump（28）, the high-pressure hydraulic pump（28）Left side be provided with main rotating wheel（6）, the main rotating wheel（6）It is upper
Side is provided with rotating belt（7）, the rotating belt（7）Top be provided with from rotating wheel（8）, it is described from rotating wheel（8）'s
Right side is provided with rotary shaft（9）, the rotary shaft（9）Top be provided with travelling gear（12）, the travelling gear（12）'s
Left end is provided with buncher（10）, the rotary shaft（9）Right-hand member be provided with propeller（16）, the propeller（16）It is upper
Side is provided with baffle plate（14）, the filter（30）Installed in hopper（13）Inside, the filter（30）Top set
There is impurity baffle plate（31）, the impurity baffle plate（31）Middle position draw ring（32）, the filter（30）Lower section set
There is agitating shaft（33）, the agitator（36）Installed in agitating shaft（33）On, the agitating shaft（33）Right-hand member be provided with stirring
Motor（35）, the agitating shaft（33）With hopper（13）Junction be provided with seal holder（34）, the temperature inductor
（37）Installed in electromagnetic induction heater（17）Left side close to barrel（15）Left end above, the barrel（15）Left end under
Side is provided with gravity sensor（38）, the motor（5）, buncher（10）, lead screw motor（22）, high-pressure hydraulic pump（28）, stir
Mix motor（35）, temperature inductor（37）And gravity sensor（38）And power switch（3）It is electrically connected with.
A kind of 2. safe and efficient plastic extruder according to claim 1, it is characterised in that：The main rotating wheel（6）
With from rotating wheel（8）Between pass through rotating belt（7）Drive connection.
A kind of 3. safe and efficient plastic extruder according to claim 1, it is characterised in that：The support bar（2）Altogether
It is provided with three, and three support bars（2）Difference is uniformly arranged on workbench（4）Lower section.
A kind of 4. safe and efficient plastic extruder according to claim 1, it is characterised in that：The fixed mount（23）With
Workbench（4）Between pass through fixing bolt（24）It is fixedly connected.
A kind of 5. safe and efficient plastic extruder according to claim 1, it is characterised in that：The agitator（36）With
Stirring motor（35）Between pass through agitating shaft（33）Drive connection.
A kind of 6. safe and efficient plastic extruder according to claim 1, it is characterised in that：The propeller（16）With
From rotating wheel（8）Between pass through rotary shaft（9）Drive connection.
A kind of 7. safe and efficient plastic extruder according to claim 1, it is characterised in that：The water tank（26）With height
Water pump（28）Between pass through water-supply-pipe（27）It is fixedly connected.
A kind of 8. safe and efficient plastic extruder according to claim 1, it is characterised in that：The water-supply-pipe（27）Altogether
It is provided with two, and two water-supply-pipes（27）It is separately mounted to water tank（26）With cooler（29）Between.
A kind of 9. safe and efficient plastic extruder according to claim 1, it is characterised in that：The reverse mould（20）With silk
Bar motor（22）Between pass through screw mandrel（21）Drive connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710911834.1A CN107538715A (en) | 2017-09-29 | 2017-09-29 | A kind of safe and efficient plastic extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710911834.1A CN107538715A (en) | 2017-09-29 | 2017-09-29 | A kind of safe and efficient plastic extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107538715A true CN107538715A (en) | 2018-01-05 |
Family
ID=60965015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710911834.1A Withdrawn CN107538715A (en) | 2017-09-29 | 2017-09-29 | A kind of safe and efficient plastic extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107538715A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093889A (en) * | 2018-08-28 | 2018-12-28 | 扬中市惠丰包装有限公司 | A kind of material guiding mechanism producing rubber |
| CN110667066A (en) * | 2019-09-19 | 2020-01-10 | 南安市信隆智能家居有限公司 | Melt extruder of masterbatch processing based on data is categorised and material is separated |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744847A (en) * | 2012-03-05 | 2012-10-24 | 陈崇锡 | Plastic extruding machine with intermediate filter |
| CN104175525A (en) * | 2014-07-18 | 2014-12-03 | 海宁长昆包装有限公司 | Extruding device with improved structure |
| CN204773469U (en) * | 2015-05-27 | 2015-11-18 | 宁波大学 | Plastics extruder who operates steadily |
| CN205833322U (en) * | 2016-04-18 | 2016-12-28 | 昆山强迪粉碎设备有限公司 | Thermostatic type jet mill |
-
2017
- 2017-09-29 CN CN201710911834.1A patent/CN107538715A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744847A (en) * | 2012-03-05 | 2012-10-24 | 陈崇锡 | Plastic extruding machine with intermediate filter |
| CN104175525A (en) * | 2014-07-18 | 2014-12-03 | 海宁长昆包装有限公司 | Extruding device with improved structure |
| CN204773469U (en) * | 2015-05-27 | 2015-11-18 | 宁波大学 | Plastics extruder who operates steadily |
| CN205833322U (en) * | 2016-04-18 | 2016-12-28 | 昆山强迪粉碎设备有限公司 | Thermostatic type jet mill |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093889A (en) * | 2018-08-28 | 2018-12-28 | 扬中市惠丰包装有限公司 | A kind of material guiding mechanism producing rubber |
| CN109093889B (en) * | 2018-08-28 | 2021-03-12 | 扬中市惠丰包装有限公司 | Material guiding mechanism for producing rubber |
| CN110667066A (en) * | 2019-09-19 | 2020-01-10 | 南安市信隆智能家居有限公司 | Melt extruder of masterbatch processing based on data is categorised and material is separated |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180105 |