CN101530145B - A ladder continuous tea-carding machine - Google Patents

A ladder continuous tea-carding machine Download PDF

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Publication number
CN101530145B
CN101530145B CN2009101370880A CN200910137088A CN101530145B CN 101530145 B CN101530145 B CN 101530145B CN 2009101370880 A CN2009101370880 A CN 2009101370880A CN 200910137088 A CN200910137088 A CN 200910137088A CN 101530145 B CN101530145 B CN 101530145B
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CN
China
Prior art keywords
carding machine
tea
machine
pot
monomer
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CN2009101370880A
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Chinese (zh)
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CN101530145A (en
Inventor
周忠
郑冬生
毛章华
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浙江珠峰机械有限公司
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Publication of CN101530145A publication Critical patent/CN101530145A/en
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Publication of CN101530145B publication Critical patent/CN101530145B/en

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Abstract

The invention relates to a tea manufacturing apparatus, specifically to a continuous tea carding machine, including a monomer tea carding machine, wherein, the monomer tea carding machine includes a machine frame, an driving mechanism, a heat source device and a cooking pot rack moving back and forth above the machine frame, an open type multiple-grooved pan is mounted on the cooking pot rack, two or more monomer tea carding machines are integrated by step ladder arrangement, the open type multiple-grooved pan of the tea carding machine has a longitudinal tilt angle. Simultaneously when a monomer tea carding machine vibrates for carding, the tea uses longitudinal tilt angle of the multiple-grooved pan to automatically move from high terminal toward low terminal, and then to the next monomer tea carding machine, and finally continuously outflow from a tea outlet. Each monomer tea carding machine can be provided with different temperatures and reciprocating vibration frequencies, the tea carding process realizes continuous operation, that is, the machine is supplied from one end, and the tea automatically slides to the outlet under the vibratiib of the multiple-grooved pan. The invention can realize continuous production, and the produced tea has advantages of unified bar, good quality and so on.

Description

One species stage continuous arranging bar machine

Technical field

The present invention relates to a kind of tea-processing equipment, especially relate to the continuous carding machine of a kind of tealeaves.

Background technology

Tea carding is the critical process of bar shaped tea processing technology.For a long time, this operation relies on manually-operated, and not only work efficiency is low, labour intensity is big, and is prone to cause the secondary pollution of Tea Processing process, and tea-processing also needs veteran master worker simultaneously.The modal tea carding shaping machinery of prior art adopts traditional single Cooker structure, mainly comprises the pot frame that frame, Drive Structure, heat power supply device and frame top are reciprocating, on the pot frame multiple-grooved pot is installed.Behind one pot of tea carding, need to shut down, overturning is come out, therefore can only the batch (-type) operation, and Tea Production efficient is low, and labour intensity is big.Simultaneously it can only a people one machine operation, and labor waste is big.

For improving the automaticity of tea carding, the technical staff in tea machinery field has also constantly proposed many improvement technology to tea carding machine.The disclosed patent No. of China's utility model patent is ZL00208176.8 (a kind of tea carding machine), ZL200720039976.5, (a kind of tea carding machine that is suitable for famous-brand and high-quality tea making), ZL 200720112330.5 (the automatic enzyme deactivating and strip sorting machine of far infrared tealeaves), ZL 200820085804.6 (a kind of continuous carding machine feeding distribution mechanism), ZL200820085803.1 (a kind of continuous de-enzyming carding machine) an or the like tea carding machine, and these tea carding machines all are to adopt the long pot of a multiple-grooved body that laterally moves reciprocatingly that the inclination angle is set to realize.The major defect of above-mentioned technical scheme has: because the weight of long pot body is big, in actual use, reciprocating speed is slow, reason bar poor effect; In addition, when the long pot of multiple-grooved body moved back and forth, the reciprocating frequence from the tea inlet port to the tea outlet all was identical, different phase can not be set different frequency is set, and required to have certain distance, the difficult quality guarantee of tea carding with tea-manufacturing technology.

Summary of the invention

The objective of the invention is in order to solve the deficiency of above-mentioned prior art, provide a kind of in the Tea Processing process, temperature and speed-controllable, adjustable in tea making process, and can produce the tea carding equipment that automaticity is high continuously.

The technical scheme that technical problem adopted that the present invention solves is:

One species stage continuous arranging bar machine; Comprise the monomer carding machine; The monomer carding machine comprises the pot frame that frame, driving mechanism, heat power supply device and frame top move back and forth, and the multiple-grooved pot of open type is installed on the pot frame, and it is characterized in that: above-mentioned monomer carding machine has more than two and two; The monomer carding machine is arranged through ladder and is formed integral body, and the multiple-grooved pot of carding machine vertically has the inclination angle.Arrange through monomer carding machine ladder; Can realize the operation of continous way reason bar, tealeaves utilizes the fore-and-aft tilt angle of multiple-grooved pot to be flowed to low side by high-end automatically in monomer carding machine vibration reason bar; Arrive next monomer carding machine then, after tea outlet flow out continuously

As preferably, three to six of above-mentioned monomer carding machines are best.

As preferably, the fore-and-aft tilt scope of the multiple-grooved pot of above-mentioned monomer carding machine is best for the 0.5-3 degree.

But heat power supply device electricity consumption, bavin and coal etc.As preferably; Above-mentioned heat power supply device is an electric heater unit, and the monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle, on the rack-mounted slide rail of pot frame; The bottom inside of multiple-grooved pot is with curved near the cell body wall of bottom; The electric heater unit with the form of pot bottom coupling is posted in the outside, the bottom surface of multiple-grooved pot, and electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.

As preferably, be in series with vibra shoot on the most last platform of above-mentioned monomer carding machine, tealeaves gets into the monomer carding machine through vibra shoot earlier and manages bar.

The invention has the beneficial effects as follows:

1, owing to arranges through monomer carding machine ladder; Can realize the work of continous way reason bar, tealeaves in monomer carding machine vibration reason bar, the fore-and-aft tilt angle that utilizes the multiple-grooved pot automatically by high-end to low side; Arrive next monomer reason bar pot then, after tea outlet flow out continuously.Reason bar process can realize continuous operation, and promptly this machine advances tea by an end, and tealeaves slides to out end automatically under the vibration effect of multiple-grooved pot, improved production efficiency.

2, the present invention combines the advantage of single carding machine in the past, and structural design is more reasonable, simple, and tealeaves bar Suo Lide is tighter straight.And on each open type multiple-grooved pot, different temperature, speed can be set, can realize the technical data in each stage in the tea-manufacturing technology easily, thereby the bar shaped that reaches reason bar tea is unified, made tealeaves class is high, quality better.

3, the present invention can with existing any continuous de-enzyming machine, dryer and other tea making equipment, through the supporting use of connecting of auxiliary equipment such as elevator and vibra shoot, realize the tea making serialization, clean.

Description of drawings

Below in conjunction with accompanying drawing and embodiment invention is further specified.

Fig. 1 is the structural representation of the embodiment of the invention.

Fig. 2 is the monomer carding machine structural representation of the embodiment of the invention.

Among the figure: 1, monomer carding machine 2, frame 3, vibra shoot 4, crank 5, baffle plate 6, pot frame 7, multiple-grooved pot 8, electric heater unit 9, slide rail 10, speed governing axle 11, motor 12, big belt pulley 13, middle belt pulley 14, driving triangular belt etc.

The specific embodiment

Among Fig. 1, Fig. 2, a species stage continuous arranging bar machine comprises monomer carding machine 1; Monomer carding machine 1 comprises the pot frame 6 that frame 2, driving mechanism, electric heater unit 8 and frame 2 tops move back and forth, and the multiple-grooved pot 7 of open type is installed on the pot frame 6, and the cross section of multiple-grooved pot 7 is the U-shaped structure; Be provided with eight groove pots; Monomer carding machine 1 has four arrange to form wholely through ladder, and a pot frame 6 is provided with the inclination angle adjusting screw(rod), and the multiple-grooved pot 7 that can be used for regulating monomer carding machine 1 vertically has the inclination angle.Usually, the multiple-grooved pot 7 fore-and-aft tilt angles of monomer carding machine 1 are 1 degree.Driving mechanism comprises motor 11, big belt pulley 12, middle belt pulley 13 and driving triangular belt 14 etc.; Motor 11 through driving triangular belt 14 can the transmission big belt pulley 12 with middle belt pulley 13, middle belt pulley 13 and 6 on frame of pot are provided with the crank 4 of toggle.Pot frame 6 is installed on the slide rail 9 on the frame 2, and slide rail 9 is made up of slideway oil groove and sliding axle rail.The bottom inside of multiple-grooved pot 7 is with curved near the cell body wall of bottom; The electric heater unit 8 with the form of pot bottom coupling is posted in the outside, bottom surface of multiple-grooved pot; Electric heater unit 8 is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit 8, and electric heater unit 8 is established the trip temperature sensing probe; Receive temperature controller, can regulate the control temperature.Motor 11 through driving triangular belt 14 can the transmission big belt pulley 12 with middle belt pulley 13, middle belt pulley 13 drives the crank 5 of toggles, can realize pot frame 6 traverse motions.On motor 11, be connected with speed governing axle 10, can adjust the angle of motor 11 through the handle of speed governing axle 10, the degree of tightness through adjustment speed change belt wheel can realize pot frame 6 traverse motion speed (motor 11 also can adopt electromagnetic adjustable speed motor to realize speed change).The Cha Kou that goes out of monomer carding machine 1 is provided with baffle plate 5, and the purpose of baffle plate 5 is the next monomer carding machines 1 that successfully get into series connection for the tealeaves of each monomer carding machine 1.

Be in series with vibra shoot 3 on the most last platform of monomer carding machine 1, the elevator of on vibra shoot 3, can connecting, elevator rises to tealeaves on the vibra shoot 3, and tealeaves gets into monomer carding machine 1 through vibra shoot 3 earlier and manages bar.The multiple-grooved pot 7 of monomer carding machine 1 is traverse motion under crank 5 effects of toggle; Tealeaves is thrown, is fallen and hit, rub with the hands and roll, scrape cunning by flat therein; Vertical bar and preliminary typing gradually under the heating power acting in conjunction owing to arrange through monomer carding machine 1 ladder, can realize the work of continous way reason bar; Tealeaves is in monomer carding machine 1 vibration reason bar; The fore-and-aft tilt angle that utilizes multiple-grooved pot 7 automatically by high-end to low side, arrive the multiple-grooved pot 7 of next monomer reason bar 1 then, after tea outlet flow out continuously.Reason bar process can realize continuous operation, and promptly this machine advances tea by an end, and tealeaves slides to out end automatically under the vibration effect of multiple-grooved pot 7, improved production efficiency.The process equipment of the embodiment of the invention can all adopt stainless steel material, has vibra shoot 3 to connect dry each operation from completing, and has realized that tealeaves does not land serialization production.The embodiment of the invention and existing any continuous de-enzyming machine, dryer and other tea making equipment through the supporting use of connecting of auxiliary equipment such as elevator and vibra shoot 3, are realized the tea making automation, clean.

Arrange through monomer carding machine 1 ladder; Can realize the operation of continous way reason bar, tealeaves utilizes the fore-and-aft tilt angle of multiple-grooved pot 7 to be flowed to low side by high-end automatically in monomer carding machine 1 vibration reason bar; Arrive next monomer carding machine 1 then, after tea outlet flow out continuously.The fore-and-aft tilt angle of each multiple-grooved pot 7 can be through regulating the inclination angle adjusting screw(rod), and the multiple-grooved pot 7 of regulating monomer carding machine 1 vertically has the inclination angle.Through regulating the inclination angle, can control the reason bar time.In the present embodiment, the reason bar time of tealeaves is 5-10 minute.In the practical implementation, can increase auxiliary blowing hot-air device at multiple-grooved pot 7, the hot blast air-supply arrangement reaches hot blast and quickens distributing of steam, makes the color of tealeaves more emerald green, greener.

In each monomer carding machine 1, can in different phase different reciprocating frequences and temperature be set according to different tealeaves technology, applying flexible in tea making process, easy to operate, can realize serialization.Multiple-grooved pot 6 temperature during the reason bar can be regulated between 80 ℃-150 ℃, and multiple-grooved pot 6 speed adjustable ranges are different, and reciprocating frequence is between 90-220 time/minute, and the actual temp and the reciprocating frequence of each monomer carding machine 1 decide according to technology.

Claims (9)

1. a species stage continuous arranging bar machine; Comprise the monomer carding machine; The monomer carding machine comprises the pot frame that frame, driving mechanism, heat power supply device and frame top move back and forth, and the multiple-grooved pot of open type is installed on the pot frame, and it is characterized in that: above-mentioned monomer carding machine has more than two and two; The monomer carding machine is arranged through ladder and is formed integral body, and the multiple-grooved pot of carding machine vertically has the inclination angle.
2. a species stage continuous arranging bar machine according to claim 1 is characterized in that at above-mentioned monomer carding machine be three to six.
3. a species stage continuous arranging bar machine according to claim 1 and 2 is characterized in that the fore-and-aft tilt scope at the multiple-grooved pot of above-mentioned monomer carding machine is the 0.5-3 degree.
4. a species stage continuous arranging bar machine according to claim 1 and 2; It is characterized in that at above-mentioned heat power supply device be electric heater unit; The monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle; On the rack-mounted slide rail of pot frame, the bottom inside of open type multiple-grooved pot is with curved near the cell body wall of bottom, and the electric heater unit with the form of pot bottom coupling is posted in the outside, the bottom surface of multiple-grooved pot; Electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.
5. a species stage continuous arranging bar machine according to claim 3; It is characterized in that at above-mentioned heat power supply device be electric heater unit; The monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle; On the rack-mounted slide rail of pot frame, the bottom inside of open type multiple-grooved pot is with curved near the cell body wall of bottom, and the electric heater unit with the form of pot bottom coupling is posted in the outside, the bottom surface of multiple-grooved pot; Electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.
6. a species stage continuous arranging bar machine according to claim 1 and 2 is characterized in that on the most last platform of above-mentioned monomer carding machine, being in series with vibra shoot.
7. a species stage continuous arranging bar machine according to claim 3 is characterized in that on the most last platform of above-mentioned monomer carding machine, being in series with vibra shoot.
8. a species stage continuous arranging bar machine according to claim 4 is characterized in that on the most last platform of above-mentioned monomer carding machine, being in series with vibra shoot.
9. a species stage continuous arranging bar machine according to claim 5 is characterized in that on the most last platform of above-mentioned monomer carding machine, being in series with vibra shoot.
CN2009101370880A 2009-04-26 2009-04-26 A ladder continuous tea-carding machine CN101530145B (en)

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Application Number Priority Date Filing Date Title
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CN101530145B true CN101530145B (en) 2012-07-18

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Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102550715B (en) * 2012-01-10 2013-06-26 安徽农业大学 Triple-axis low-vibration carding machine
CN102550714B (en) * 2012-01-10 2013-07-17 安徽农业大学 Electromagnetic follow-up pressure carding machine
CN103300170B (en) * 2013-06-25 2014-12-03 劳长旺 Automatic forming machine for strip-type tea
CN103371237A (en) * 2013-08-09 2013-10-30 路宏添 Compound automatic tea carding machine
CN103431091B (en) * 2013-09-10 2014-12-17 浙江珠峰机械有限公司 Tea leaf queueing refiner
CN104920646A (en) * 2014-03-22 2015-09-23 灯塔汽车修理厂 Tea frying machine
CN103954113A (en) * 2014-05-14 2014-07-30 四川中测量仪科技有限公司 Tea drying plant
CN104255959A (en) * 2014-07-18 2015-01-07 黄山市猴坑茶业有限公司 Automatic production line for Houdou Lanxiang
CN104186716B (en) * 2014-07-18 2017-07-14 黄山市猴坑茶业有限公司 Taiping Houkui Tea automatic production line
CN105815471A (en) * 2016-03-26 2016-08-03 梧州市旺捷机械制造有限公司 Continuous tea leaf strip tidying device
CN105875892A (en) * 2016-06-20 2016-08-24 贵州阳春白雪茶业有限公司 Processing method of Cuiya tea
CN107980950A (en) * 2017-12-22 2018-05-04 宣城市鹤鸣茶叶机械制造有限公司 A kind of control system of tea carding machine

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN2292401Y (en) * 1997-05-06 1998-09-30 安徽省郎溪县溪湖茶业有限责任公司 Continuous reciprocating tea treating machine
CN101199303A (en) * 2007-07-25 2008-06-18 苏和生 Tea-leaf automatically de-enzyming straightening out machine and de-enzyming straightening out method thereof
CN101253899A (en) * 2008-03-28 2008-09-03 浙江理工大学 Self-balancing reciprocating type water-removing straightening out machine
CN101253898A (en) * 2008-03-28 2008-09-03 浙江理工大学 Rotating and swing groove-shaped pan body water-removing straightening out machine
CN201393516Y (en) * 2009-04-29 2010-02-03 周忠 Step type continuous strip arranging machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2292401Y (en) * 1997-05-06 1998-09-30 安徽省郎溪县溪湖茶业有限责任公司 Continuous reciprocating tea treating machine
CN101199303A (en) * 2007-07-25 2008-06-18 苏和生 Tea-leaf automatically de-enzyming straightening out machine and de-enzyming straightening out method thereof
CN101253899A (en) * 2008-03-28 2008-09-03 浙江理工大学 Self-balancing reciprocating type water-removing straightening out machine
CN101253898A (en) * 2008-03-28 2008-09-03 浙江理工大学 Rotating and swing groove-shaped pan body water-removing straightening out machine
CN201393516Y (en) * 2009-04-29 2010-02-03 周忠 Step type continuous strip arranging machine

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Denomination of invention: A ladder continuous tea-carding machine

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Pledgee: Bank of Jinhua, Limited by Share Ltd, Quzhou, Jiangshan branch

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Pledgee: Bank of Jinhua, Limited by Share Ltd, Quzhou, Jiangshan branch

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