CN114532423B - Tea carding and unhooking machine - Google Patents

Tea carding and unhooking machine Download PDF

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Publication number
CN114532423B
CN114532423B CN202210223100.5A CN202210223100A CN114532423B CN 114532423 B CN114532423 B CN 114532423B CN 202210223100 A CN202210223100 A CN 202210223100A CN 114532423 B CN114532423 B CN 114532423B
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CN
China
Prior art keywords
pressurizing device
driving
bevel gear
vibrating bed
pressurizing
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Active
Application number
CN202210223100.5A
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Chinese (zh)
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CN114532423A (en
Inventor
许万富
卓超
宋彦
杨波
宁井铭
宛晓春
余磊
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Anji Yuanfeng Tea Machinery Co ltd
Zhejiang Anji Songming White Tea Co ltd
Anhui Agricultural University AHAU
Original Assignee
Anji Yuanfeng Tea Machinery Co ltd
Zhejiang Anji Songming White Tea Co ltd
Anhui Agricultural University AHAU
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Application filed by Anji Yuanfeng Tea Machinery Co ltd, Zhejiang Anji Songming White Tea Co ltd, Anhui Agricultural University AHAU filed Critical Anji Yuanfeng Tea Machinery Co ltd
Priority to CN202210223100.5A priority Critical patent/CN114532423B/en
Publication of CN114532423A publication Critical patent/CN114532423A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H21/00Gearings comprising primarily only links or levers, with or without slides
    • F16H21/10Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane
    • F16H21/16Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane for interconverting rotary motion and reciprocating motion
    • F16H21/18Crank gearings; Eccentric gearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a tea carding and milliing machine, which relates to the technical field of tea processing and comprises a frame for supporting and fixing, and a pressurizing device, a vibrating bed, a carrier roller device and a driving mechanism which are sequentially arranged in the frame from top to bottom, wherein the carrier roller device and the driving mechanism are supported and fixed to the ground; the driving mechanism is used for driving the vibrating bed to transversely reciprocate, the carrier roller device is supported at the bottom of the vibrating bed and forms a transverse sliding pair with the vibrating bed, and the pressurizing device is used for applying pressure to the top of the vibrating bed. The pressing rods are arranged above the vibrating bed in a metal wire hanging mode, and in the process of driving the vibrating bed to vibrate in a reciprocating mode, each pressing rod acts on tea leaves placed on each carding groove plate, the traditional carding process and the threshing process are combined into a whole, tea carding and threshing are continuously achieved, the hanging height of the pressing rods is adjustable, the pressure of the pressing rods on the tea leaves can be well ensured, tea threshing is guaranteed, the breakage rate of the tea leaves is reduced, and tea burning is avoided.

Description

Tea carding and unhooking machine
Technical Field
The invention relates to the technical field of tea processing, in particular to mechanical equipment for carding and unhooking tea.
Background
Tea is a traditional drink starting from China, and leaves and buds of tea trees are generally taken and soaked in boiled water for drinking. The tea can be classified into green tea, white tea, yellow tea, green tea, black tea, etc. by color or preparation process.
Green tea is a common type of tea, and has zero fermentation degree without fermentation, and the processing process of the green tea requires the processes of deactivation of enzymes, moisture regain, primary drying, air separation, drying, shaping, drying, moisture regain and secondary drying.
The strip tidying is a procedure in the strip green tea shaping process, and tea leaves are generally made into strips through strip tidying equipment in a strip grabbing or strip throwing mode, so that the appearance of the tea leaves is attractive. The existing carding equipment generally consists of a transmission mechanism and a carding groove, wherein part of carding equipment comprises a pressurizing object which is generally a bar-shaped weight and is directly placed in the carding groove. Because the eccentric driving mechanism has a simple structure and is easy to vibrate, the existing strip tidying equipment generally adopts the eccentric driving mechanism, but the eccentric driving mechanism has the problems of high processing difficulty of part gears, uneven abrasion in the driving process and short service life. Meanwhile, the pressurized object of the existing carding equipment is directly placed in the U-shaped groove, so that the tea stress in the carding groove is difficult to be well ensured to be uniform, the problem that the tea is broken and burnt in the processing process is easy to occur, and the quality of the obtained tea product is good and uneven.
The dehairing is a procedure for removing fuzz on the surface layer of the tea, is generally realized by a dehairing machine, and aims to make tea soup clear and is a difficult point in the current tea processing field. The existing milli-removing machine is a roller type, is provided with a roller rotating at high speed, and utilizes the mutual friction between the protrusions on the inner wall of the roller and tea to remove tea fuzz. The existing milli-removing machine can only carry out round production, cannot realize continuous production, and is difficult to adapt to the requirements of modern production.
By prior art search, there are the following known technical solutions:
prior art 1:
application number: 201911121216.2, filing date: 2019.11.15, publication (bulletin) day: 2020.02.18 the utility model discloses a rotary drum rotational speed can be adjusted and simple tealeaves milli machine of speed governing mode, including the box, the inside lower extreme of box is connected with the photoresistor, and the internal connection of box has lighting device, and the inside downside of box is connected with the collection tube, and the upper portion of box is connected with the fixed axle, and the air intake has been seted up in the left side of fixed axle, and the both sides of fixed axle are connected with permanent magnet, and the both sides rotation of fixed axle is connected with the rotary drum, and the left end of rotary drum is connected with the bracing piece, and the internal connection of rotary drum has the coil. Through piling up of tea, the parallel light that lighting device launched is blocked by the part, and light intensity reduces, and the voltage at light resistance received the coil both ends reduces, and the magnetic field intensity that the coil produced weakens, and the effort between permanent magnet and the coil reduces, and the rotational speed of rotary drum reduces, and this structure has solved current tealeaves and has gone the problem that milli device rotary drum rotational speed does not have automatically regulated.
However, the tea leaf milliing machine in the prior art is a drum-type milliing machine, can only realize round production, cannot realize continuous production, and is difficult to adapt to the requirements of modern tea leaf production and processing.
Prior art 2:
application number: 20201572115. X, filing date: 2020.12.27, publication (bulletin) day: 2021.04.02 the utility model discloses a continuous reason strip machine of tealeaves preliminary processing, including reason strip machine body, the top movable mounting of reason strip machine body has reason strip bed, and the top fixed welding of reason strip bed has the shaping groove, and the front fixed mounting of reason strip bed has down the hopper, and the back fixed mounting of reason strip bed has the charging hopper, and the top of charging hopper is equipped with the feed divider, and the right side of reason strip machine body is equipped with the control box, and the right side of control box is equipped with the bent axle connecting rod.
However, the prior art carding machine is not provided with a pressurizing rod, adopts a crank-link mechanism arranged on one side as the driving force of a carding bed, has insufficient overall balance, low processing efficiency and poor carding effect, and needs to continue the unhooking treatment after carding; this prior art does not possess dust collector, and the tealeaves after processing contains impurity, influences tealeaves quality.
Through the above search, the above technical scheme does not affect the novelty of the invention; and the above prior art combinations do not destroy the inventive aspects of the present invention.
Disclosure of Invention
The invention provides a tea carding and unhooking machine for avoiding the defects in the prior art.
The invention adopts the following technical scheme for solving the technical problems: the tea carding and milliing machine comprises a frame for supporting and fixing, and a pressurizing device, a vibrating bed, a carrier roller device and a driving mechanism which are sequentially arranged in the frame from top to bottom, wherein the carrier roller device and the driving mechanism are supported and fixed to the ground; the driving mechanism is used for driving the vibrating bed to transversely reciprocate, and the carrier roller device is supported at the bottom of the vibrating bed and forms a transverse sliding pair with the vibrating bed;
the vibrating bed comprises a vibrating bed body used for supporting and fixing, a carding channel formed by communicating carding groove plates, and a feeding port and a discharging port which are respectively arranged at the inlet and the outlet of the carding channel, wherein the vibrating bed body comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the carding groove plates are sequentially communicated end to form a linear carding channel, two sides of the carding groove plates are respectively arranged and fixed to the inner sides of the two side plates, and the height of the carding channel is reduced from the feeding port to the discharging port; the strip tidying groove plate is of a corrugated plate structure, and the top of the strip tidying groove plate is provided with U-shaped grooves which are densely distributed and have axes projected in a horizontal plane along the longitudinal direction;
the pressurizing device comprises roller shafts which are arranged on the frame, rope winding rollers which are fixedly arranged on the roller shafts, and pressurizing rods which are connected to the rope winding rollers in a hanging mode through metal wires, wherein the axes of the roller shafts are arranged in the transverse direction, the projections of the axes of the pressurizing rods in the horizontal plane are arranged in the longitudinal direction, the number and the positions of the pressurizing rods are corresponding to those of the U-shaped grooves, and two ends of the pressurizing rods are connected with the rope winding rollers in corresponding positions in a hanging mode through one metal wire; the pressurizing rods are embedded in the U-shaped grooves in a one-to-one correspondence manner, and gaps are reserved between the pressurizing rods and the corresponding carding groove plates.
Further, each roller shaft is rotatably mounted on the frame through each roller shaft seat connected and fixed on the frame, one end of any roller shaft is fixedly provided with a driving belt pulley serving as a power input end, and the other end of the roller shaft and at least one end of the other roller shafts are fixedly provided with driving belt pulleys;
the driving pulleys are arranged in pairs, a driving belt is tensioned on each pair of driving pulleys, the driving mechanism outputs power for driving the driving pulleys to rotate to the driving pulleys, and the power is sequentially transmitted to each roller shaft through the driving pulleys and the driving belts.
Furthermore, the two sides of the vibrating lathe bed are symmetrically provided with sliding blocks, the machine frame is correspondingly provided with sliding rails along the transverse direction, and the sliding blocks are matched and installed in the sliding rails, so that a sliding pair along the transverse direction is formed between the machine frame and the vibrating lathe bed;
the driving mechanism comprises a driving rack, a driving mechanism, a vibrating bed transmission mechanism and a pressurizing device transmission mechanism, the driving mechanism comprises a motor, a motor driving belt wheel, a motor driven belt wheel, a main transmission shaft, a motor driving belt, a vibrating bed driving bevel gear and a pressurizing device driving bevel gear, the motor driving belt wheel is fixedly arranged at the output end of the motor, the motor driven belt wheel is fixedly arranged in the middle of the main transmission shaft and is positioned right above the motor driving belt wheel, and the motor driving belt is tensioned on the motor driving belt wheel and the motor driven belt wheel; the axis of the main transmission shaft is longitudinally arranged and rotatably mounted on the driving rack through a main transmission shaft seat, and the vibrating bed driving bevel gear and the pressurizing device driving bevel gear are respectively mounted and fixed at two ends of the main transmission shaft seat;
the vibrating bed driving mechanism comprises a vibrating bed driven bevel gear, a vibrating bed driven shaft, a crank and a connecting rod, wherein the vibrating bed driven bevel gear is fixedly arranged on the vibrating bed driven shaft and meshed with the vibrating bed driving bevel gear; the axis of the driven shaft of the vibrating bed is transversely arranged, the driven shaft of the vibrating bed is rotationally arranged on the driving rack through a shaft seat of the driven shaft of the vibrating bed, two ends of the driven shaft of the vibrating bed are respectively fixedly connected with the input end of one crank, the output end of each crank is in universal rotation connection with the input end of one connecting rod, two cranks are arranged in a dislocation way at a dislocation angle of 180 degrees, and the output ends of the two connecting rods are in universal rotation connection with the sliding blocks at the same side;
the pressurizing device transmission mechanism comprises a positive-adjustment bevel gear, a reverse-adjustment bevel gear, a pressurizing device transmission shaft, a pressurizing device driven shaft, a pressurizing device transmission gear, a pressurizing device driven gear and a pressurizing device belt wheel, wherein the positive-adjustment bevel gear and the reverse-adjustment bevel gear are arranged on the pressurizing device transmission shaft, and a sliding pair along the axial direction of the pressurizing device transmission shaft is formed between the positive-adjustment bevel gear and the reverse-adjustment bevel gear and the pressurizing device transmission shaft; the clearance between the positive-adjustment bevel gear and the reverse-adjustment bevel gear is larger than the diameter of the driving bevel gear, at most one of the positive-adjustment bevel gear and the reverse-adjustment bevel gear is meshed with the driving bevel gear, and when the driving bevel gear is meshed with the positive-adjustment bevel gear or the reverse-adjustment bevel gear, the rotation direction of the transmission shaft of the pressurizing device is opposite; the axis of the pressurizing device transmission shaft and the axis of the pressurizing device driven shaft are transversely arranged and are respectively rotatably arranged on the driving rack through the pressurizing device transmission shaft seat and the pressurizing device driven shaft seat, at least one pressurizing device transmission gear is arranged and fixed on the pressurizing device transmission shaft, at least one pressurizing device driven gear is correspondingly arranged and fixed on the pressurizing device driven shaft, the pressurizing device transmission gear is meshed with the pressurizing device driven gear, and the diameter of the pressurizing device driven gear is larger than that of the pressurizing device transmission gear; one end of a driven shaft of the pressurizing device is fixedly provided with a belt wheel of the pressurizing device, and the belt wheel of the pressurizing device and the driving belt wheel are provided with a belt of the pressurizing device in a tensioning manner.
Further, the positive-adjustment bevel gear and the reverse-adjustment bevel gear are fixedly connected through a shaft sleeve arranged between the positive-adjustment bevel gear and the reverse-adjustment bevel gear, and the positive-adjustment bevel gear, the reverse-adjustment bevel gear and the shaft sleeve are connected with the transmission shaft of the pressurizing device through key grooves in a matching mode.
Further, the carrier roller device comprises a carrier roller frame for supporting and carrier rollers which are respectively rotatably installed on the carrier roller frame through carrier roller seats, the carrier rollers are rotatably supported at the bottom of the bottom plate of the vibrating lathe bed, the axes of the carrier rollers are longitudinally arranged, and two ends of the carrier rollers are respectively rotatably connected with the carrier roller seats which are fixedly connected to the carrier roller frame.
Further, along the direction from the feeding port to the discharging port, the size of a gap reserved between each strip tidying groove plate and the corresponding pressurizing rod is decreased.
Further, the feeding port is of a bucket structure, and a first material distributing plate and a second material distributing plate are sequentially arranged in the feeding direction; the first material distributing plate comprises two material feeding straight plates which are symmetrically and vertically fixedly arranged in the middle of the material feeding opening, a linear middle material feeding channel is formed between the two material feeding straight plates, gradually-widened plates with gradually-widened widths gradually increasing along the material feeding direction are symmetrically and fixedly arranged at two sides of the two material feeding straight plates, and two material feeding channels with gradually-widened widths gradually decreasing are formed between two adjacent gradually-widened plates, between one gradually-widened plate closest to the material feeding straight plate and between two side edges of the material feeding opening and the closest gradually-widened plate; the second material distributing plate comprises material distributing straight plates, and the material distributing straight plates are arranged at the tail ends of the material feeding channels on the two sides in a one-to-one correspondence mode.
Further, the inclination angle of the strip tidying channel and the horizontal plane is 5-10 degrees, and the tail end of the front strip tidying groove plate positioned at the high position is pressed above the front end of the rear strip tidying groove plate adjacent to the strip tidying channel.
Further, a spring section is arranged on the metal wire.
Further, the device also comprises a dust removing device; the dust removing device comprises a dust removing tower body, a pipeline and a shell, wherein the shell is of a hollow structure, openings at the bottom of the shell are respectively arranged between the roller shafts and face the cover body of the vibrating bed, and the shell is communicated with the dust removing tower body through the pipeline.
The invention provides a tea carding and unhooking machine, which has the following beneficial effects:
1. the pressurizing rods of the pressurizing device are arranged above the vibrating bed in a metal wire hanging mode, and in the process of driving the vibrating bed to vibrate in a reciprocating manner, each pressurizing rod acts on tea leaves placed on each carding groove plate, so that the traditional carding process and the unhairing process are combined into a whole, the tea leaves are continuously processed, and the requirements of modern production are met; the hanging height of the pressing rod can be adjusted by bolting the adjusting metal wire, so that the pressure of the pressing rod on the tea can be well ensured, the breakage rate of the tea is reduced and the burnt tea is avoided on the premise of ensuring that the tea is cleaned;
2. according to the invention, the symmetrical crank and the connecting rod which are arranged in 180-degree dislocation are used as the output structure of the tail end of the driving mechanism, and the vibrating bed is driven to vibrate in a reciprocating manner by matching with the sliding rail of the sliding block, so that the continuity of the reciprocating thrust of the vibrating bed is ensured, the symmetry of the tail end structure of the driving mechanism is also ensured, uneven abrasion caused by the asymmetry of the tail end structure is avoided, the driving stability of the driving mechanism is improved, and the service life of the driving mechanism is prolonged;
3. the driving mechanism can also drive the roller shaft to rotate, so as to drive the rope winding roller which hangs the pressurizing rod through the metal wire to rotate, so that the hanging height of the pressurizing rod is adjusted, compared with the mode that metal wires are adjusted one by one manually, the adjusting efficiency and the adjusting precision are greatly improved, and the labor intensity of staff is reduced;
4. in the process of reciprocating vibration of the vibrating bed, the gravity of the vibrating bed is borne by the carrier roller device, and the friction between the vibrating bed and the carrier roller device is rolling friction, so that the working energy consumption of the tea carding and milli-removing machine and the noise generated in the working process are greatly reduced;
5. the dust removing device can realize continuous dust and tea filiform suction in the working process of the tea tidying and filiform extraction machine, prevent the fallen tea filiform from being mixed into the processed tea, ensure that the tea soup is clearer and keep the dust-free environment of a processing workshop;
6. the inclination angle of each strip tidying groove plate can be adjusted, and the processing speed can be controlled by adjusting each strip tidying groove plate according to actual requirements during processing, so that the continuous production requirements can be well met;
7. the metal wire of the pressurizing device is provided with the spring section, and the damping effect of the spring section limits the pressurizing rod to move within a certain range, so that tea breakage caused by overlarge pressure applied by the pressurizing rod to tea in the tea processing process is avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a front view structure of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a right side view of the present invention;
fig. 5 is a schematic structural view of the idler device of the present invention;
FIG. 6 is a schematic view of the structure of the vibrating bed of the present invention;
FIG. 7 is a schematic view of the structure of the pressurizing device of the present invention;
FIG. 8 is a schematic view of the dust removing device of the present invention;
fig. 9 is a schematic structural view of the driving mechanism of the present invention.
In the figure:
100. a frame; 200. the carrier roller device 201, a carrier roller frame 202, a carrier roller seat 203 and a carrier roller; 300. the vibrating bed comprises a vibrating bed body 301, a feeding hole 302, a first material distributing plate 303, a second material distributing plate 304, a strip tidying groove plate 305, a U-shaped groove 307, a vibrating bed body 308, a sliding block 309 and a discharging hole; 400. a pressurizing device 401, a driving pulley 402, a driving pulley 403, a drum shaft 404, a rope winding drum 405, a metal wire 406, a spring section 407, a pressurizing rod 408 and a driving belt; 500. the dust collector 501, the dust collecting tower body 502, the pipeline 503 and the shell; 600. the driving mechanism, 601, motor, 602, motor driving belt wheel, 603, motor driven belt wheel, 604, main transmission shaft, 605, vibrating bed driving bevel gear, 606, vibrating bed driven bevel gear, 607, crank, 608, connecting rod, 609, pressurizing device driving bevel gear, 610, positive-adjusting bevel gear, 611, reverse-adjusting bevel gear, 612, pressurizing device transmission shaft, 613, pressurizing device transmission gear, 614, pressurizing device driven gear, 615, pressurizing device driven shaft, 616, pressurizing device belt wheel.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 9, the structural relationship is as follows: comprises a frame 100 for supporting and fixing, and a pressurizing device 400, a vibrating bed 300, a carrier roller device 200 and a driving mechanism 600 which are sequentially arranged in the frame 100 from top to bottom, wherein the carrier roller device 200 and the driving mechanism 600 are supported and fixed to the ground; the driving mechanism 600 is used for driving the vibrating bed 300 to transversely reciprocate to vibrate by taking the projection of the direction from the feeding hole 301 to the discharging hole 309 of the vibrating bed 300 in the horizontal plane as the longitudinal direction and taking the direction vertical to the longitudinal direction in the horizontal plane as the vertical direction, and the carrier roller device 200 is supported at the bottom of the vibrating bed 300 and forms a transverse sliding pair with the vibrating bed 300;
the vibrating bed 300 comprises a vibrating bed body 307 for supporting and fixing, a carding channel formed by communicating carding groove plates 304, and a feeding port 301 and a discharging port 309 which are respectively arranged at the inlet and the outlet of the carding channel, wherein the vibrating bed body 307 comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the carding groove plates 304 are communicated with each other in sequence in a linear carding channel mode from head to tail, two sides of the carding groove plates 304 are respectively arranged and fixed to the inner sides of the two side plates, and the height of the carding channel is gradually decreased from the feeding port 301 to the discharging port 309; the carding groove plate 304 is in a corrugated plate structure, and the top of the carding groove plate is provided with U-shaped grooves 305 which are densely distributed and have axes projected in a horizontal plane along the longitudinal direction;
the pressurizing device 400 comprises roller shafts 403 mounted on the frame 100, rope winding rollers 404 mounted and fixed on the roller shafts 403, and pressurizing rods 407 hung on the rope winding rollers 404 through metal wires 405, wherein the axes of the roller shafts 403 are arranged transversely, the projections of the axes of the pressurizing rods 407 in the horizontal plane are arranged longitudinally, the number and the positions of the pressurizing rods correspond to those of the U-shaped grooves 305, and two ends of the pressurizing rods are hung on the rope winding rollers 404 at the corresponding positions through one metal wire 405; the pressing bars 407 are embedded in the U-shaped grooves 305 in a one-to-one correspondence, and a gap is reserved between the pressing bars and the corresponding carding groove plates 304.
Preferably, each roller shaft 403 is rotatably mounted to the frame 100 through each roller shaft seat connected and fixed to the frame 100, one end of any roller shaft 403 is fixedly provided with a driving pulley 401 as a power input end, and the other end of the roller shaft 403 and at least one end of the rest roller shaft 403 are fixedly provided with a driving pulley 402;
the driving pulleys 402 are arranged in pairs, a driving belt 408 is tensioned on each driving pulley 402, and the driving mechanism 600 outputs power for driving the driving pulley 401 to rotate to the driving pulley 401, and the power is sequentially transmitted to each roller shaft 403 through each driving pulley 402 and each driving belt 408.
Preferably, the two sides of the vibrating bed 307 are symmetrically provided with sliding blocks 308, the frame 100 is correspondingly provided with sliding rails along the transverse direction, and the sliding blocks 308 are matched and installed in the sliding rails, so that a sliding pair along the transverse direction is formed between the frame 100 and the vibrating bed 300; the slide rail and the slide block 308 play a guiding and limiting role on the movement of the vibrating bed 300, and the gravity of the vibrating bed 300 is supported and balanced by the carrier roller device 200;
the driving mechanism 600 comprises a driving frame, a driving mechanism, a vibrating bed transmission mechanism and a pressurizing device transmission mechanism, wherein the driving mechanism comprises a motor 601, a motor driving belt pulley 602, a motor driven belt pulley 603, a main transmission shaft 604, a motor driving belt, a vibrating bed driving bevel gear 605 and a pressurizing device driving bevel gear 609, the motor driving belt pulley 602 is fixedly arranged at the output end of the motor 601, the motor driven belt pulley 603 is fixedly arranged in the middle of the main transmission shaft 604 and is positioned right above the motor driving belt pulley 602, and the motor driving belt is arranged on the motor driving belt pulley 602 and the motor driven belt pulley 603 in a tensioning manner; the axis of the main transmission shaft 604 is longitudinally arranged and is rotatably arranged on the driving rack through a main transmission shaft seat, and a vibrating bed driving bevel gear 605 and a pressurizing device driving bevel gear 609 are respectively arranged and fixed at two ends of the main transmission shaft;
the vibrating bed transmission mechanism comprises a vibrating bed driven bevel gear 606, a vibrating bed driven shaft 617, a crank 607 and a connecting rod 608, wherein the vibrating bed driven bevel gear 606 is fixedly arranged on the vibrating bed driven shaft 617 and meshed with the vibrating bed driving bevel gear 605; the axis of the driven shaft 617 of the vibrating bed is transversely arranged, the driven shaft 617 of the vibrating bed is rotatably arranged on the driving rack through a shaft seat of the driven shaft 617 of the vibrating bed, two ends of the driven shaft are fixedly connected with the input end of one crank 607 respectively, the output end of each crank 607 is in universal rotation connection with the input end of one connecting rod 608, the two cranks 607 are arranged in a dislocation way at a dislocation angle of 180 degrees, and the output ends of the two connecting rods 608 are in universal rotation connection with the sliding blocks 308 on the same side;
the pressurizing device transmission mechanism comprises a positive bevel gear 610, a reverse bevel gear 611, a pressurizing device transmission shaft 612, a pressurizing device driven shaft 615, a pressurizing device transmission gear 613, a pressurizing device driven gear 614 and a pressurizing device belt pulley 616, wherein the positive bevel gear 610 and the reverse bevel gear 611 are mounted on the pressurizing device transmission shaft 612 and form a sliding pair along the axial direction of the pressurizing device transmission shaft 612 with the pressurizing device transmission shaft 612; the clearance between the forward bevel gear 610 and the reverse bevel gear 611 is greater than the diameter of the pressurizer drive bevel gear 609, and at most one of the two is meshed with the pressurizer drive bevel gear 609, and the rotation of the pressurizer drive shaft 612 is reversed when the pressurizer drive bevel gear 609 is meshed with either the forward bevel gear 610 or the reverse bevel gear 611; the axes of the pressing device transmission shaft 612 and the pressing device driven shaft 615 are transversely arranged, and are respectively rotatably mounted on the driving rack through a pressing device transmission shaft seat and a pressing device driven shaft seat, at least one pressing device transmission gear 613 is mounted and fixed on the pressing device transmission shaft 612, at least one pressing device driven gear 614 is correspondingly mounted and fixed on the pressing device driven shaft 615, the pressing device transmission gear 613 is meshed with the pressing device driven gear 614, and the diameter of the pressing device driven gear 614 is larger than that of the pressing device transmission gear 613; one end of the pressing device driven shaft 615 is fixedly provided with a pressing device belt wheel 616, and the pressing device belt wheel 616 and the driving belt wheel 401 are provided with a pressing device belt in a tensioning manner.
Preferably, the positive bevel gear 610 and the reverse bevel gear 611 are fixedly connected through a shaft sleeve arranged between the positive bevel gear 610 and the reverse bevel gear 611, and the positive bevel gear 610, the reverse bevel gear 611 and the shaft sleeve are connected with the transmission shaft 612 of the pressurizing device in a matching way through key grooves.
Preferably, the carrier roller device 200 comprises a carrier roller frame 201 for supporting and carrier rollers 203 rotatably mounted on the carrier roller frame 201 through respective carrier roller seats 202, wherein the carrier rollers 203 are rotatably supported on the bottom of the bottom plate of the vibrating bed 307, the axes of the carrier rollers are longitudinally arranged, and two ends of the carrier rollers 203 are rotatably connected with the carrier roller seats 202 connected and fixed on the carrier roller frame 201.
Preferably, along the direction from the feed inlet 301 to the discharge outlet 309, since the processed tea leaves are gradually formed in the U-shaped grooves of the strip-shaped groove plates, the more the tea leaves gradually tend to be in the shape of strips, the smaller the volume gradually becomes, and therefore, the size of the gap left between each strip-shaped groove plate 304 and the corresponding pressing bar 407 is decreased.
Preferably, the feeding opening 301 is of a bucket structure, and a first material distributing plate 302 and a second material distributing plate 303 are sequentially arranged in the feeding direction; the first distributing plate 302 comprises two feeding straight plates which are symmetrically and vertically fixed in the middle of the feeding opening 301, a linear middle feeding channel is formed between the two feeding straight plates, gradually-widened plates with gradually-widened widths increasing along the feeding direction are symmetrically and fixedly arranged at two sides of the two feeding straight plates, and two side feeding channels with gradually-widened widths decreasing are formed between two adjacent gradually-widened plates, between one gradually-widened plate closest to the feeding straight plate and between two side edges of the feeding opening 301 and the closest gradually-widened plate; the second distributing plate 303 comprises distributing straight plates, and the distributing straight plates are arranged at the tail ends of the feeding channels at two sides in a one-to-one correspondence manner.
Preferably, the inclination angle of the carding channel and the horizontal plane is 5-10 degrees, and the tail end of the front carding groove plate 304 positioned at the high position is pressed above the front end of the rear carding groove plate 304 adjacent to the front end of the front carding groove plate.
Preferably, the wire 405 is provided with a spring section 406.
Preferably, the dust removing device 500 is further included; the dust removing device 500 comprises a dust removing tower body 501, a pipeline 502 and a shell 503, wherein the shell 503 is of a hollow structure, the bottom of the shell 503 is provided with a cover body with openings facing the vibrating bed 300 between the roller shafts 403, and the shell 503 is communicated with the dust removing tower body 501 through the pipeline 502.
When in specific use, the method comprises the following steps:
firstly, tea leaves are fed in from a feed inlet 301, and uniformly enter a carding channel after being separated by a first material separating plate 302 and a second material separating plate 303;
secondly, the tea leaves move to the discharge port 309 under the action of the reciprocating vibration and gravity of the vibrating bed 300 in the carding channel, in the process, each pressurizing rod 407 continuously collides with the tea leaves, tea hair on the surface of the tea leaves is removed, the tea leaves are gradually molded, and the tea hair removed from the tea leaves is sequentially sucked and removed through the shell 503 and the pipeline 502 under the action of the dust removing tower body 501;
during the reciprocating vibration of the vibrating bed 300, the vibrating bed is supported by the carrier roller device 200, and during the reciprocating vibration, the carrier roller 203 of the carrier roller device 200 keeps rolling, so that the friction between the carrier roller 203 and the vibrating bed 307 is kept to be rolling friction;
the power of the vibration bed 300 for reciprocating vibration is provided by a driving mechanism 600, the power output by a motor 601 is transmitted to a motor driven pulley 603 through a motor driving belt by a motor driving pulley 602, a main transmission shaft 604 and a vibration bed driving bevel gear 605 which is fixedly connected with the end of the main transmission shaft are driven to rotate, a vibration bed driven bevel gear 606 meshed with the vibration bed driving bevel gear 605 follows the vibration bed driving bevel gear 605 to rotate, a vibration bed driven shaft 617 is driven to rotate, two cranks 607 at two ends of the vibration bed driven shaft 617 are driven to rotate, and the cranks 607 drive a sliding block 308 to slide along a sliding rail in a reciprocating manner through a connecting rod 608, so that the reciprocating vibration of the vibration bed 300 is realized;
in the third step, the tea leaves which are removed and shaped by carding are sent out from the discharge hole 309.
When the tea carding and unhairing machine works, the installation position height of each pressurizing rod 407 is ensured to be in accordance with a set value, and the position height is obtained through experiments and influences the water content after tea processing. During actual processing, the bolting of the metal wire can be manually adjusted before starting up, so that each pressurizing rod 407 is positioned at a proper position, and in the processing process, the adjusting of the position height of each pressurizing rod 407 can be realized through driving of a driving mechanism: the power output by the motor 601 is transmitted to the motor driven pulley 603 through the motor driving belt pulley 602 to drive the main transmission shaft 604 and the pressing device driving bevel gear 609 fixed at the end part of the main transmission shaft 604 to rotate, the positive bevel gear 610 or the reverse bevel gear 611 slides along the pressing device transmission shaft 612 to be meshed with the pressing device driving bevel gear 609, the positive bevel gear 610 or the reverse bevel gear 611 follows the pressing device driving bevel gear 609 to rotate to drive the pressing device transmission shaft 612 to rotate, the pressing device driven shaft 615 is driven to rotate through the meshed pressing device transmission gear 613 and the pressing device driven gear 614, the power is transmitted to the pressing device belt pulley 616 at the tail end of the pressing device driven shaft 615, and finally the power is transmitted to the driving pulley 401 through the pressing device belt to drive the drum shaft 403 and the rope drum 404 fixed on the driving drum shaft 403 to rotate, so that the hanging position height of each pressing rod 407 is adjusted.
To ensure the accuracy of the adjustment of the hanging position height of the pressing bar 407, the number of teeth of the pressing device driven gear 614 should be far greater than the number of teeth of the pressing device transmission gear 613.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1. A tea carding and unhairing machine is characterized in that: comprises a frame (100) for supporting and fixing, and a pressurizing device (400), a vibrating bed (300), a carrier roller device (200) and a driving mechanism (600) which are sequentially arranged in the frame (100) from top to bottom, wherein the carrier roller device (200) and the driving mechanism (600) are supported and fixed to the ground; the driving mechanism (600) is used for driving the vibrating bed (300) to transversely reciprocate to vibrate, and the carrier roller device (200) is supported at the bottom of the vibrating bed (300) and forms a transverse sliding pair with the vibrating bed (300);
the vibrating bed (300) comprises a vibrating bed body (307) used for supporting and fixing, a carding channel formed by communicating carding groove plates (304), a feeding port (301) and a discharging port (309) which are respectively arranged at the inlet and the outlet of the carding channel, wherein the vibrating bed body (307) comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the carding groove plates (304) are communicated with each other in sequence in a linear mode, two sides of the carding groove plates (304) are respectively installed and fixed to the inner sides of the two side plates, and the height of the carding channel is gradually decreased from the feeding port (301) to the discharging port (309); the strip tidying groove plate (304) is of a corrugated plate structure, and the top of the strip tidying groove plate is provided with U-shaped grooves (305) which are densely arranged and have axes projected in a horizontal plane along the longitudinal direction;
the pressurizing device (400) comprises roller shafts (403) which are respectively arranged on the machine frame (100), rope winding rollers (404) which are fixedly arranged on the roller shafts (403) and pressurizing rods (407) which are hung on the rope winding rollers (404) through metal wires (405), wherein the axes of the roller shafts (403) are arranged transversely, the projections of the axes of the pressurizing rods (407) in a horizontal plane are arranged longitudinally, the number and the positions of the pressurizing rods are corresponding to those of the U-shaped grooves (305), and two ends of each pressurizing rod are hung on the rope winding rollers (404) at corresponding positions through one metal wire (405); each pressurizing rod (407) is embedded in each U-shaped groove (305) in a one-to-one correspondence manner, and a gap is reserved between each pressurizing rod and the corresponding carding groove plate (304);
each roller shaft (403) is rotatably mounted on the frame (100) through a connection and a roller shaft seat fixed on the frame (100), one end of any roller shaft (403) is fixedly provided with a driving belt wheel (401) serving as a power input end, and the other end of the roller shaft (403) and at least one end of the other roller shafts (403) are fixedly provided with driving belt wheels (402);
each driving pulley (402) is arranged in pairs, a driving belt (408) is tensioned on each driving pulley (402), the driving mechanism (600) outputs power for driving the driving pulleys (401) to rotate to the driving pulleys (401), and the power is sequentially transmitted to each roller shaft (403) through each driving pulley (402) and each driving belt (408);
sliding blocks (308) are symmetrically arranged on two sides of the vibrating lathe bed (307), sliding rails along the transverse direction are correspondingly arranged on the machine frame (100), and the sliding blocks (308) are matched and arranged in the sliding rails, so that a sliding pair along the transverse direction is formed between the machine frame (100) and the vibrating lathe bed (300);
the driving mechanism (600) comprises a driving rack, a driving mechanism, a vibrating bed transmission mechanism and a pressurizing device transmission mechanism, the driving mechanism comprises a motor (601), a motor driving belt wheel (602), a motor driven belt wheel (603), a main transmission shaft (604), a motor driving belt, a vibrating bed driving bevel gear (605) and a pressurizing device driving bevel gear (609), the motor driving belt wheel (602) is fixedly arranged at the output end of the motor (601), the motor driven belt wheel (603) is fixedly arranged in the middle of the main transmission shaft (604) and is positioned right above the motor driving belt wheel (602), and the motor driving belt is tensioned on the motor driving belt wheel (602) and the motor driven belt wheel (603); the axis of the main transmission shaft (604) is longitudinally arranged and rotatably mounted on the driving rack through a main transmission shaft seat, and the two ends of the main transmission shaft are respectively provided with and fixed with the vibrating bed driving bevel gear (605) and the pressurizing device driving bevel gear (609);
the vibrating bed transmission mechanism comprises a vibrating bed driven bevel gear (606), a vibrating bed driven shaft (617), a crank (607) and a connecting rod (608), wherein the vibrating bed driven bevel gear (606) is fixedly arranged on the vibrating bed driven shaft (617) and meshed with the vibrating bed driving bevel gear (605); the axis of the driven shaft (617) of the vibrating bed is transversely arranged and is rotationally arranged on the driving rack through a shaft seat of the driven shaft of the vibrating bed, two ends of the driven shaft are fixedly connected with the input end of one crank (607), the output end of each crank (607) is connected with the input end of one connecting rod (608) in a universal rotation manner, the two cranks (607) are arranged in a dislocation manner at a dislocation angle of 180 degrees, and the output ends of the two connecting rods (608) are connected with the sliding blocks (308) on the same side in a universal rotation manner;
the pressurizing device transmission mechanism comprises a positive-adjustment bevel gear (610), a reverse-adjustment bevel gear (611), a pressurizing device transmission shaft (612), a pressurizing device driven shaft (615), a pressurizing device transmission gear (613), a pressurizing device driven gear (614) and a pressurizing device belt wheel (616), wherein the positive-adjustment bevel gear (610) and the reverse-adjustment bevel gear (611) are mounted on the pressurizing device transmission shaft (612) and form a sliding pair along the axial direction of the pressurizing device transmission shaft (612) with the pressurizing device transmission shaft (612); the clearance between the positive-going bevel gear (610) and the reverse-going bevel gear (611) is larger than the diameter of the pressurizing device driving bevel gear (609), and at most one of the positive-going bevel gear (610) and the reverse-going bevel gear (611) is meshed with the pressurizing device driving bevel gear (609), and when the pressurizing device driving bevel gear (609) is meshed with the positive-going bevel gear (610) or the reverse-going bevel gear (611), the rotation direction of the pressurizing device transmission shaft (612) is opposite; the axis of the pressurizing device transmission shaft (612) and the axis of the pressurizing device driven shaft (615) are transversely arranged, the pressurizing device transmission shaft and the pressurizing device driven shaft are respectively rotatably installed on the driving rack through a pressurizing device transmission shaft seat and a pressurizing device driven shaft seat, at least one pressurizing device transmission gear (613) is installed and fixed on the pressurizing device transmission shaft (612), at least one pressurizing device driven gear (614) is correspondingly installed and fixed on the pressurizing device driven shaft (615), the pressurizing device transmission gear (613) is meshed with the pressurizing device driven gear (614), and the diameter of the pressurizing device driven gear (614) is larger than that of the pressurizing device transmission gear (613); one end of a driven shaft (615) of the pressurizing device is provided with a belt wheel (616) of the pressurizing device, and the belt wheels (616) of the pressurizing device and the driving belt wheel (401) are provided with a belt of the pressurizing device in a tensioning way;
the carrier roller device (200) comprises a carrier roller frame (201) for supporting and carrier rollers (203) rotatably mounted on the carrier roller frame (201) through carrier roller seats (202), wherein the carrier rollers (203) are rotatably supported at the bottom of a bottom plate of the vibrating lathe bed (307) and the axes of the carrier rollers are longitudinally arranged, and two ends of each carrier roller (203) are rotatably connected with the carrier roller seat (202) connected and fixed on the carrier roller frame (201);
still include dust collector (500), dust collector (500) include dust removal tower body (501), pipeline (502) and casing (503), casing (503) are hollow structure, and its bottom is offered respectively between each drum axle (403) each opening orientation between the cover body of vibrating bed (300), casing (503) pass through pipeline (502) with dust removal tower body (501) intercommunication.
2. The tea carding and unhofer machine according to claim 1, wherein: the positive bevel gear (610) and the reverse bevel gear (611) are fixedly connected through a shaft sleeve arranged between the positive bevel gear (610) and the reverse bevel gear (611), and the shaft sleeve and the transmission shaft (612) of the pressurizing device are connected in a matching way through key grooves.
3. The tea carding and unhofer of claim 1, wherein: and the size of a gap reserved between each strip tidying groove plate (304) and the corresponding pressurizing rod (407) is reduced along the direction from the feeding hole (301) to the discharging hole (309).
4. The tea carding and unhofer of claim 1, wherein: the feeding port (301) is of a bucket structure, and a first material distributing plate (302) and a second material distributing plate (303) are sequentially arranged in the feeding direction; the first material distributing plate (302) comprises two material feeding straight plates which are symmetrically and vertically fixed in the middle of the material feeding opening (301), a linear middle material feeding channel is formed between the two material feeding straight plates, gradually-widened plates with gradually-widened widths increasing along the material feeding direction are symmetrically and fixedly arranged at two sides of the two material feeding straight plates, and two side material feeding channels with gradually-widened widths decreasing are formed between two adjacent gradually-widened plates, between one gradually-widened plate closest to the material feeding straight plate and between two side edges of the material feeding opening (301) and the closest gradually-widened plate; the second distributing plate (303) comprises distributing straight plates, and the distributing straight plates are arranged at the tail ends of the feeding channels at the two sides in a one-to-one correspondence mode.
5. The tea carding and unhofer of claim 1, wherein: the inclination angle of the strip tidying channel and the horizontal plane is 5-10 degrees, and the tail end of the front strip tidying groove plate (304) positioned at the high position is pressed above the front end of the rear strip tidying groove plate (304) adjacent to the strip tidying channel.
6. The tea carding and unhofer of claim 1, wherein: a spring section (406) is arranged on the metal wire (405).
CN202210223100.5A 2022-03-09 2022-03-09 Tea carding and unhooking machine Active CN114532423B (en)

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Publication number Priority date Publication date Assignee Title
CN115316453B (en) * 2022-08-02 2024-06-07 贵州茶投农业科技开发有限公司 Automatic pressurizing tea carding machine
CN115106199A (en) * 2022-08-29 2022-09-27 福建知茶智能科技有限公司 Equipment and method for extracting tea hair essence
CN115532355B (en) * 2022-10-25 2024-03-15 安徽农业大学 Tea hair and tea foam processing and recycling device

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