CN114532423A - Tea strip tidying and hair removing machine - Google Patents

Tea strip tidying and hair removing machine Download PDF

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Publication number
CN114532423A
CN114532423A CN202210223100.5A CN202210223100A CN114532423A CN 114532423 A CN114532423 A CN 114532423A CN 202210223100 A CN202210223100 A CN 202210223100A CN 114532423 A CN114532423 A CN 114532423A
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CN
China
Prior art keywords
bevel gear
driving
pressurizing
strip tidying
bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210223100.5A
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Chinese (zh)
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CN114532423B (en
Inventor
许万富
卓超
宋彦
杨波
宁井铭
宛晓春
余磊
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Anji Yuanfeng Tea Machinery Co ltd
Zhejiang Anji Songming White Tea Co ltd
Anhui Agricultural University AHAU
Original Assignee
Anji Yuanfeng Tea Machinery Co ltd
Zhejiang Anji Songming White Tea Co ltd
Anhui Agricultural University AHAU
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Application filed by Anji Yuanfeng Tea Machinery Co ltd, Zhejiang Anji Songming White Tea Co ltd, Anhui Agricultural University AHAU filed Critical Anji Yuanfeng Tea Machinery Co ltd
Priority to CN202210223100.5A priority Critical patent/CN114532423B/en
Publication of CN114532423A publication Critical patent/CN114532423A/en
Application granted granted Critical
Publication of CN114532423B publication Critical patent/CN114532423B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/12Rolling or shredding tea leaves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H21/00Gearings comprising primarily only links or levers, with or without slides
    • F16H21/10Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane
    • F16H21/16Gearings comprising primarily only links or levers, with or without slides all movement being in, or parallel to, a single plane for interconverting rotary motion and reciprocating motion
    • F16H21/18Crank gearings; Eccentric gearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The invention discloses a tea carding and hair removing machine, which relates to the technical field of tea processing, and comprises a rack for supporting and fixing, and a pressurizing device, a vibrating bed, a carrier roller device and a driving mechanism which are sequentially arranged in the rack from top to bottom, wherein the carrier roller device and the driving mechanism are supported and fixed to the ground; the driving mechanism is used for driving the vibrating bed to transversely vibrate in a reciprocating manner, the carrier roller device is supported at the bottom of the vibrating bed and forms a transverse sliding pair with the vibrating bed, and the pressurizing device is used for applying pressure to the top of the vibrating bed. The pressurizing rods are arranged above the vibrating bed in a metal wire suspension mode, and in the process that the driving device drives the vibrating bed to vibrate in a reciprocating mode, the pressurizing rods act on tea leaves placed on the strip tidying groove plates, the traditional strip tidying process and the hair removing process are combined into a whole, strip tidying and hair removing of the tea leaves are achieved continuously, the suspending height of the pressurizing rods is adjustable, the pressure of the pressurizing rods acting on the tea leaves can be well guaranteed, the tea leaves are ensured to be completely removed, the damage rate of the tea leaves is reduced, and the tea leaves are prevented from being burnt.

Description

Tea strip tidying and hair removing machine
Technical Field
The invention relates to the technical field of tea processing, in particular to mechanical equipment for carding and removing hairs of tea.
Background
Tea is a traditional drink starting from China, and leaves and buds of tea trees are generally taken and soaked in boiled water for drinking. The tea can be classified into green tea, white tea, yellow tea, oolong tea, black tea, dark tea, etc. in color or preparation process.
Green tea is a common type of tea, is a tea with zero fermentation degree without fermentation, and needs to be subjected to deactivation of enzymes, moisture regain, primary drying, winnowing, drying, shaping, drying, moisture regain and secondary drying in the processing process.
The tea strip tidying method is a process in a strip-shaped green tea shaping process, tea leaves are generally made into strips through strip tidying equipment in a strip grabbing or strip throwing mode, and the tea leaf appearance is more attractive. The existing carding equipment generally consists of a transmission mechanism and a carding groove, wherein part of the carding equipment comprises a pressurized object, and the pressurized object is generally a rod-shaped heavy object and is directly placed in the carding groove. Because eccentric actuating mechanism's simple structure easily realizes the vibration, so current reason strip equipment generally adopts eccentric actuating mechanism, but eccentric actuating mechanism has the problem that spare part gear machining degree of difficulty is high and wearing and tearing are uneven in the drive process, life is short. Meanwhile, a pressurized object of the conventional tea carding equipment is directly arranged in the U-shaped groove, so that the tea leaves in the tea carding groove are difficult to be well uniformly stressed, the problems of crushing and charring of the tea leaves in the processing process are easy to occur, and the obtained tea leaf products are poor in quality.
The dehairing is a procedure of removing fuzz on the surface layer of tea leaves, and is generally realized by a dehairing machine, and the purpose of the dehairing machine is to enable tea soup to be clearer and is also a difficulty in the field of tea processing at present. The existing hair removing machine is a roller type and is provided with a roller rotating at a high speed, and the fluff of tea leaves is removed by utilizing the mutual friction between bulges on the inner wall of the roller and the tea leaves. The existing hair removing machine can only carry out turn production, can not realize continuous production and is difficult to adapt to the requirement of modern production.
By prior art search, there are the following known solutions:
prior art 1:
application No.: 201911121216.2, filing date: 2019.11.15, publication (announcement) date: 2020.02.18, discloses a tealeaves takes off milli machine that revolving drum rotational speed can be adjusted and the speed governing mode is simple, including the box, the inside lower extreme of box is connected with photo resistance, and the internal connection of box has lighting device, and the inside downside of box is connected with the surge drum, and the upper portion of box is connected with the fixed axle, and the air intake has been seted up in the left side of fixed axle, and the both sides of fixed axle are connected with permanent magnet, and the both sides of fixed axle are rotated and are connected with the revolving drum, and the left end of revolving drum is connected with the bracing piece, and the internal connection of revolving drum has the coil. Piling up through the tea milli, the parallel light of lighting device transmission is blockked by the part, and light intensity reduces is received to the photo resistance, and the voltage at coil both ends reduces, and the magnetic field intensity that the coil produced weakens, and the effort between permanent magnet and the coil reduces, and the rotational speed of rotary drum reduces, and this structure has solved current tealeaves and has removed milli device rotary drum rotational speed and do not have automatically regulated's problem.
However, the tea leaf dehairing machine in the prior art is a roller type dehairing machine, can only carry out round production, cannot realize continuous production, and is difficult to adapt to the requirements of modern tea leaf production and processing.
Prior art 2:
application No.: 202011572115.X, filing date: 2020.12.27, publication (announcement) date: 2021.04.02 discloses a tealeaves preliminary working is managed strip machine in succession, including managing strip machine body, the top movable mounting of managing strip machine body has a reason strip bed, and the fixed welding in top of reason strip bed has the shaping groove, and the front fixed mounting of reason strip bed has hopper down, and the back fixed mounting of reason strip bed has the feeding funnel, and the top of feeding funnel is equipped with the branch flitch, and the right side of reason strip machine body is equipped with the control box, and the right side of control box is equipped with the crankshaft connecting rod.
However, the strip tidying machine in the prior art is not provided with the pressure rod, and adopts the crank-link mechanism arranged on one side as the driving force of the strip tidying bed, so that the whole balance of the machine is insufficient, the processing efficiency is low, the strip tidying effect is poor, and the strip tidying needs to be continuously subjected to hair removal treatment; this prior art does not possess dust collector, and the tealeaves after the processing contains impurity, influences the tealeaves quality.
The search shows that the technical scheme does not influence the novelty of the invention; and the combination of the above prior arts with each other does not destroy the inventive step of the present invention.
Disclosure of Invention
The invention provides a tea strip tidying and hair removing machine in order to avoid the defects of the prior art.
The invention adopts the following technical scheme for solving the technical problems: a tea strip tidying and hair removing machine comprises a rack for supporting and fixing, and a pressurizing device, a vibrating bed, a carrier roller device and a driving mechanism which are sequentially arranged in the rack from top to bottom, wherein the carrier roller device and the driving mechanism are supported and fixed to the ground; the driving mechanism is used for driving the vibration bed to vibrate transversely in a reciprocating manner, and the carrier roller device is supported at the bottom of the vibration bed and forms a transverse sliding pair with the vibration bed;
the vibrating bed comprises a vibrating bed body for supporting and fixing, a strip tidying channel formed by communicating strip tidying groove plates, and a feeding port and a discharging port which are respectively arranged at an inlet and an outlet of the strip tidying channel, the vibrating bed body comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the strip tidying groove plates are sequentially communicated end to form the linear strip tidying channel, two sides of the strip tidying groove plates are respectively installed and fixed to the inner sides of the two side plates, and the height of the strip tidying channel from the feeding port to the discharging port is gradually reduced; the top of the strip tidying groove plate is provided with U-shaped grooves which are densely distributed and have axial lines projected in a horizontal plane along the longitudinal direction;
the pressurizing device comprises drum shafts which are arranged on the rack, rope winding drums which are fixedly arranged on the drum shafts, and pressurizing rods which are hung on the rope winding drums through metal wires, wherein the axes of the drum shafts are transversely arranged, the projections of the axes of the pressurizing rods in the horizontal plane are longitudinally arranged, the number and the positions of the pressurizing rods are arranged corresponding to the number and the positions of the U-shaped grooves, and two ends of each pressurizing rod are hung on the rope winding drum at the corresponding position through one metal wire; the pressing rods are correspondingly embedded into the U-shaped grooves one by one, and gaps are reserved between the pressing rods and the corresponding strip arranging groove plates.
Furthermore, each roller shaft is rotatably mounted on the rack through each roller shaft seat connected and fixed to the rack, a driving belt wheel serving as a power input end is fixedly mounted at one end of any one roller shaft, and a transmission belt wheel is fixedly mounted at the other end of the rolling shaft and at least one of the other ends of the rolling shaft;
the driving belt wheels are pairwise arranged, a driving belt is tensioned on each pair of driving belt wheels, the driving mechanism outputs power for driving the driving belt wheels to rotate to the driving belt wheels, and the power is sequentially transmitted to each roller shaft through the driving belt wheels and the driving belts.
Furthermore, sliding blocks are symmetrically arranged on two sides of the vibrating bed body, sliding rails along the transverse direction are correspondingly arranged on the rack, and the sliding blocks are installed in the sliding rails in a matching mode, so that sliding pairs along the transverse direction are formed between the rack and the vibrating bed;
the driving device comprises a driving rack, a driving mechanism, a vibrating bed driving mechanism and a pressurizing device driving mechanism, wherein the driving mechanism comprises a motor, a motor driving belt wheel, a motor driven belt wheel, a main transmission shaft, a motor driving belt, a vibrating bed driving bevel gear and a pressurizing device driving bevel gear; the axis of the main transmission shaft is arranged along the longitudinal direction and is rotatably installed on the driving rack through a main transmission shaft seat, and the two ends of the main transmission shaft are respectively fixedly provided with the vibration bed driving bevel gear and the pressurizing device driving bevel gear;
the vibration bed transmission mechanism comprises a vibration bed driven bevel gear, a vibration bed driven shaft, a crank and a connecting rod, wherein the vibration bed driven bevel gear is fixedly arranged on the vibration bed driven shaft and is meshed with the vibration bed driving bevel gear; the axis of the driven shaft of the vibrating bed is transversely arranged and is rotatably installed on the driving rack through a shaft seat of the driven shaft of the vibrating bed, two ends of the driven shaft are respectively connected and fixed with the input end of one crank, the output end of each crank is universally and rotatably connected with the input end of one connecting rod, the two cranks are arranged in a staggered mode at a staggered rotating angle of 180 degrees, and the output ends of the two connecting rods are universally and rotatably connected with the sliding blocks on the same side;
the pressurizing device transmission mechanism comprises a forward bevel gear, a backward bevel gear, a pressurizing device transmission shaft, a pressurizing device driven shaft, a pressurizing device transmission gear, a pressurizing device driven gear and a pressurizing device belt wheel, wherein the forward bevel gear and the backward bevel gear are mounted on the pressurizing device transmission shaft, and a sliding pair along the axial direction of the pressurizing device transmission shaft is formed between the forward bevel gear and the backward bevel gear and the pressurizing device transmission shaft; the clearance between the forward bevel gear and the reverse bevel gear is larger than the diameter of the driving bevel gear, at most one of the forward bevel gear and the reverse bevel gear is meshed with the driving bevel gear, and when the driving bevel gear is meshed with the forward bevel gear or the reverse bevel gear, the rotating directions of the transmission shaft of the pressurizing device are opposite; the axes of the pressurizing device transmission shaft and the pressurizing device driven shaft are transversely arranged and are respectively rotatably installed on the driving rack through a pressurizing device transmission shaft seat and a pressurizing device driven shaft seat, at least one pressurizing device transmission gear is fixedly installed on the pressurizing device transmission shaft, at least one pressurizing device driven gear is correspondingly and fixedly installed on the pressurizing device driven shaft, the pressurizing device transmission gear is meshed with the pressurizing device driven gear, and the diameter of the pressurizing device driven gear is larger than that of the pressurizing device transmission gear; and a belt wheel of the pressurizing device is fixedly arranged at one end of the driven shaft of the pressurizing device, and a belt of the pressurizing device is arranged on the belt wheel of the pressurizing device and the driving belt wheel in a tensioning manner.
Furthermore, the forward adjustment bevel gear and the reverse adjustment bevel gear are fixedly connected through a shaft sleeve arranged between the forward adjustment bevel gear and the reverse adjustment bevel gear, and the forward adjustment bevel gear, the reverse adjustment bevel gear and the shaft sleeve are in fit connection with the transmission shaft of the pressurizing device through key grooves.
Further, the carrier roller device comprises a carrier roller frame for supporting and carrier rollers which are rotatably installed on the carrier roller frame through carrier roller seats respectively, the carrier rollers are supported at the bottom of the bottom plate of the vibrating bed body in a rolling mode, the axis of the carrier rollers is arranged along the longitudinal direction, and two ends of each carrier roller are rotatably connected with the carrier roller seats which are fixedly connected to the carrier roller frame respectively.
Furthermore, along the direction from the feeding port to the discharging port, the size of a gap reserved between each strip tidying groove plate and the corresponding pressurizing rod is gradually reduced.
Furthermore, the feeding port is of a hopper-shaped structure, and a first material distribution plate and a second material distribution plate are sequentially arranged in the feeding port along the feeding direction; the first material distributing plate comprises two straight feeding plates which are symmetrically and vertically fixedly arranged in the middle of the feeding port, a linear middle feeding channel is formed between the two straight feeding plates, gradually-widening plates with gradually-increasing widths along the feeding direction are symmetrically and fixedly arranged on two sides of the two straight feeding plates, and two side feeding channels with gradually-decreasing widths are formed between two adjacent gradually-widening plates, between the closest gradually-widening plate of the straight feeding plates and between the two side edges of the feeding port and the closest gradually-widening plate; the second material distribution plate comprises material distribution straight plates, and the material distribution straight plates are correspondingly arranged at the tail ends of the material inlet channels at the two sides one by one.
Furthermore, the inclination angle of the strip tidying channel and the horizontal plane is 5-10 degrees, and the tail end of the front strip tidying groove plate positioned at the high position is pressed above the front end of the rear strip tidying groove plate adjacent to the front end of the front strip tidying groove plate.
Furthermore, a spring section is arranged on the metal wire.
Furthermore, the dust removal device comprises a dust removal tower body, a pipeline and a casing, the casing is of a hollow structure, a cover body with openings facing the vibration bed is arranged at the bottom of the casing between the roller shafts, and the casing is communicated with the dust removal tower body through the pipeline.
The invention provides a tea strip tidying and hair removing machine which has the following beneficial effects:
1. the pressurizing rods of the pressurizing device are arranged above the vibrating bed in a metal wire suspension mode, and in the process that the driving device drives the vibrating bed to vibrate in a reciprocating mode, the pressurizing rods act on tea leaves placed on the carding groove plates, the traditional carding process and the hair removing process are combined into a whole, carding and hair removing of the tea leaves are continuously achieved, and the requirements of modern production are met; the height of the pressure rod can be adjusted by adjusting the bolt connection of the metal wire, so that the pressure of the pressure rod acting on the tea can be better ensured, the damage rate of the tea is reduced and the tea is prevented from being burnt on the premise of ensuring that the tea leaves have tea hairs removed completely;
2. the invention takes a pair of symmetrical cranks and connecting rods which are staggered by 180 degrees as the output structure of the tail end of the driving device, and the cranks and the connecting rods are matched with the slide block and the slide rail to drive the vibrating bed to vibrate in a reciprocating manner, thereby not only ensuring the continuity of the reciprocating thrust of the vibrating bed, but also ensuring the symmetry of the tail end structure of the driving device, avoiding the uneven wear caused by the asymmetrical tail end structure, improving the driving stability of the driving mechanism and prolonging the service life of the driving mechanism;
3. the driving device can also drive the roller shaft to rotate so as to drive the rope winding roller for suspending the pressurizing rod through the metal wire to rotate, so that the suspension height of the pressurizing rod is adjusted, compared with the method for manually adjusting the metal wire one by one, the adjusting efficiency and the adjusting precision are greatly improved, and the labor intensity of workers is reduced;
4. in the reciprocating vibration process of the vibration bed, the gravity of the vibration bed is borne by the carrier roller device, and the friction between the vibration bed and the carrier roller device is rolling friction, so that the working energy consumption of the tea strip tidying and hair removing machine and the noise generated in the working process are greatly reduced;
5. the dust removal device can realize continuous dust and tea hair suction in the working process of the tea carding and hair removing machine, so that the fallen tea hair is prevented from being mixed into the processed tea, the tea soup is clearer, and the dust-free environment of a processing workshop is kept;
6. the inclination angle of each strip tidying groove plate can be adjusted, and the processing speed can be controlled by adjusting each strip tidying groove plate according to actual needs during processing, so that the requirements of continuous production can be better met;
7. the spring section is arranged on the metal wire of the pressurizing device, and the damping action of the spring section limits the pressurizing rod to move within a certain range, so that the tea is prevented from being broken due to the fact that the pressurizing rod applies excessive pressure to the tea in the tea processing process.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic diagram of the right view structure of the present invention;
fig. 5 is a schematic structural view of the idler device of the present invention;
FIG. 6 is a schematic structural view of the vibrating bed of the present invention;
FIG. 7 is a schematic view of the pressurizing device of the present invention;
FIG. 8 is a schematic structural view of a dust removing apparatus according to the present invention;
fig. 9 is a schematic structural diagram of the driving device of the present invention.
In the figure:
100. a frame; 200. the device comprises a carrier roller device 201, a carrier roller frame 202, a carrier roller seat 203 and a carrier roller; 300. the device comprises a vibrating bed, a feeding port, a first material distributing plate, a second material distributing plate, a first vibrating bed body, a first strip tidying groove plate, a second vibrating bed body, a second strip tidying groove plate, a first vibrating bed body, a second strip tidying groove plate, a first U-shaped groove, a second vibrating bed body and a discharging port; 400. the device comprises a pressurizing device, a driving pulley, a transmission pulley, a drum shaft, a rope winding drum 405, a metal wire 406, a spring section 407, a pressurizing rod 408 and a transmission belt, wherein the driving pulley is arranged on the driving pulley; 500. the device comprises a dust removal device 501, a dust removal tower body 502, a pipeline 503 and a shell; 600. the driving device comprises a driving device 601, a motor 602, a motor driving pulley 603, a motor driven pulley 604, a main transmission shaft 605, a vibration bed driving bevel gear 606, a vibration bed driven bevel gear 607, a crank 608, a connecting rod 609, a pressure device driving bevel gear 610, a positive adjustment bevel gear 611, a reverse adjustment bevel gear 612, a pressure device transmission shaft 613, a pressure device transmission gear 614, a pressure device driven gear 615, a pressure device driven shaft 616 and a pressure device pulley.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 9, the structural relationship is as follows: the device comprises a rack 100 for supporting and fixing, and a pressurizing device 400, a vibrating bed 300, a carrier roller device 200 and a driving mechanism 600 which are sequentially arranged in the rack 100 from top to bottom, wherein the carrier roller device 200 and the driving mechanism 600 are supported and fixed to the ground; the projection of the direction from the feeding port 301 to the discharging port 309 of the vibrating bed 300 in the horizontal plane is longitudinal, the direction perpendicular to the longitudinal direction in the horizontal plane is transverse, and the vertical direction is vertical, the driving mechanism 600 is used for driving the vibrating bed 300 to vibrate transversely and reciprocally, and the carrier roller device 200 is supported at the bottom of the vibrating bed 300 and forms a transverse sliding pair with the vibrating bed 300;
the vibrating bed 300 comprises a vibrating bed body 601 for supporting and fixing, a strip tidying channel formed by communicating strip tidying groove plates 304, and a feeding port 301 and a discharging port 309 which are respectively arranged at an inlet and an outlet of the strip tidying channel, wherein the vibrating bed body 601 comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the strip tidying groove plates 304 are sequentially communicated end to form a linear strip tidying channel, two sides of the strip tidying groove plates 304 are respectively installed and fixed to the inner sides of the two side plates, and the height of the strip tidying channel is gradually reduced from the feeding port 301 to the discharging port 309; the strip-arranging groove plate 304 is of a corrugated plate structure, and the top of the strip-arranging groove plate is provided with various U-shaped grooves 305 which are densely distributed and have axial projection in a horizontal plane along the longitudinal direction;
the pressurizing device 400 comprises roller shafts 403 which are respectively installed on the machine frame 100, rope winding rollers 404 which are fixedly installed on the roller shafts 403, and pressurizing rods 407 which are hung on the rope winding rollers 404 through wires 405, wherein the axes of the roller shafts 403 are arranged along the transverse direction, the projections of the axes of the pressurizing rods 407 in the horizontal plane are arranged along the longitudinal direction, the number and the positions of the pressurizing rods correspond to the number and the positions of the U-shaped grooves 305, and two ends of each pressurizing rod are respectively hung on the rope winding rollers 404 at the corresponding positions through one wire 405; the pressing rods 407 are embedded into the U-shaped grooves 305 in a one-to-one correspondence, and a gap is left between the pressing rods and the corresponding strip-arranging groove plate 304.
Preferably, each roller shaft 403 is rotatably mounted on the frame 100 through each roller shaft seat connected and fixed to the frame 100, a driving pulley 401 serving as a power input end is fixedly mounted at one end of any roller shaft 403, and a transmission pulley 402 is fixedly mounted at the other end of the roller shaft 403 and at least one end of the other roller shaft 403;
the driving pulleys 402 are arranged in pairs, a driving belt 408 is tensioned on each pair of driving pulleys 402, the driving mechanism 600 outputs power for driving the driving pulleys 401 to rotate to the driving pulleys 401, and the power is sequentially transmitted to each drum shaft 403 through each driving pulley 402 and each driving belt 408.
Preferably, the two sides of the vibrating bed 307 are symmetrically provided with sliding blocks 308, the rack 100 is correspondingly provided with sliding rails along the transverse direction, and the sliding blocks 308 are installed in the sliding rails in a matching manner, so that a sliding pair along the transverse direction is formed between the rack 100 and the vibrating bed 300; the slide rail and the slide block 308 play a role in guiding and limiting the movement of the vibrating bed 300, and the gravity of the vibrating bed 300 is supported and balanced by the carrier roller device 200;
the driving device 600 comprises a driving frame, a driving mechanism, a vibrating bed driving mechanism and a pressurizing device driving mechanism, wherein the driving mechanism comprises a motor 601, a motor driving belt wheel 602, a motor driven belt wheel 603, a main transmission shaft 604, a motor driving belt, a vibrating bed driving bevel gear 605 and a pressurizing device driving bevel gear 609, the motor driving belt wheel 602 is fixedly arranged at the output end of the motor 601, the motor driven belt wheel 603 is fixedly arranged in the middle of the main transmission shaft 604 and is positioned right above the motor driving belt wheel 602, and the motor driving belt is tensioned on the motor driving belt wheel 602 and the motor driven belt wheel 603; the axis of the main transmission shaft 604 is arranged along the longitudinal direction and is rotatably installed on the driving frame through a main transmission shaft seat, and a vibration bed driving bevel gear 605 and a pressurizing device driving bevel gear 609 are respectively and fixedly installed at the two ends of the main transmission shaft seat;
the vibration bed transmission mechanism comprises a vibration bed driven bevel gear 606, a vibration bed driven shaft 617, a crank 607 and a connecting rod 608, wherein the vibration bed driven bevel gear 606 is fixedly arranged on the vibration bed driven shaft 617 and is meshed with the vibration bed driving bevel gear 605; the axis of the driven shaft 617 of the vibrating bed is arranged along the transverse direction, the driven shaft 617 of the vibrating bed is rotatably installed on the driving rack through a shaft seat of the driven shaft 617 of the vibrating bed, two ends of the driven shaft are respectively connected and fixed with the input end of one crank 607, the output end of each crank 607 is universally and rotatably connected with the input end of one connecting rod 608, the two cranks 607 are arranged in a staggered mode at a staggered rotating angle of 180 degrees, and the output ends of the two connecting rods 608 are universally and rotatably connected with the slide blocks 308 on the same side;
the pressurizing device transmission mechanism comprises a forward bevel gear 610, a reverse bevel gear 611, a pressurizing device transmission shaft 612, a pressurizing device driven shaft 615, a pressurizing device transmission gear 613, a pressurizing device driven gear 614 and a pressurizing device belt pulley 616, wherein the forward bevel gear 610 and the reverse bevel gear 611 are mounted on the pressurizing device transmission shaft 612, and form a sliding pair along the axial direction of the pressurizing device transmission shaft 612 with the pressurizing device transmission shaft 612; the clearance between the forward bevel gear 610 and the reverse bevel gear 611 is larger than the diameter of the drive bevel gear 609, and at most one of the two is meshed with the drive bevel gear 609, and when the drive bevel gear 609 is meshed with the forward bevel gear 610 or the reverse bevel gear 611, the rotation direction of the transmission shaft 612 of the pressurizing device is opposite; the axes of the driving shaft 612 of the pressure device and the driven shaft 615 of the pressure device are arranged along the transverse direction and are respectively rotatably mounted on the driving frame through the driving shaft seat of the pressure device and the driven shaft seat of the pressure device, at least one driving gear 613 of the pressure device is fixedly mounted on the driving shaft 612 of the pressure device, at least one driven gear 614 of the pressure device is correspondingly fixedly mounted on the driven shaft 615 of the pressure device, the driving gear 613 of the pressure device is meshed with the driven gear 614 of the pressure device, and the diameter of the driven gear 614 of the pressure device is larger than that of the driving gear 613 of the pressure device; a pressure device belt pulley 616 is fixed to one end of the pressure device driven shaft 615, and a pressure device belt is stretched over the pressure device belt pulley 616 and the driving pulley 401.
Preferably, the forward bevel gear 610 and the reverse bevel gear 611 are fixedly connected through a bushing disposed therebetween, and the forward bevel gear 610, the reverse bevel gear 611 and the bushing are in fit connection with the pressure device transmission shaft 612 through keyways.
Preferably, the idler device 200 comprises an idler frame 201 for supporting and each idler 203 rotatably mounted on the idler frame 201 through each idler seat 202, the idler 203 is rotatably supported at the bottom of the bottom plate of the vibrating bed 307, the axis of the idler 203 is arranged along the longitudinal direction, and two ends of the idler 203 are rotatably connected with the idler seats 202 fixedly connected to the idler frame 201.
Preferably, along the direction from the feeding port 301 to the discharging port 309, as the processed tea leaves are gradually formed in the U-shaped grooves of the carding groove plates, the tea leaves gradually become strip-shaped, and the volume gradually decreases, so that the size of the gap between each carding groove plate 304 and the corresponding pressure bar 407 decreases gradually.
Preferably, the feeding port 301 is of a hopper-shaped structure, and a first material distribution plate 302 and a second material distribution plate 303 are sequentially arranged in the feeding port along the feeding direction; the first material distribution plate 302 comprises two straight material feeding plates which are symmetrically and vertically fixed in the middle of the material feeding port 301, a linear middle material feeding channel is formed between the two straight material feeding plates, gradually-widening plates with gradually-increasing widths along the material feeding direction are symmetrically and fixedly arranged on two sides of the two straight material feeding plates, and two side material feeding channels with gradually-decreasing widths are formed between two adjacent gradually-widening plates, between the closest gradually-widening plate of the straight material feeding plates and between the two side edges of the material feeding port 301 and the closest gradually-widening plate; the second material distributing plate 303 includes straight material distributing plates, and the straight material distributing plates are correspondingly arranged at the ends of the material feeding channels on both sides.
Preferably, the inclination angle of the strip tidying channel and the horizontal plane is 5-10 degrees, and the tail end of the front strip tidying groove plate 304 positioned at the high position is pressed above the front end of the rear strip tidying groove plate 304 adjacent to the front end.
Preferably, the wire 405 is provided with a spring section 406.
Preferably, the dust removing device 500 comprises a dust removing tower body 501, a pipeline 502 and a housing 503, wherein the housing 503 is a hollow structure, the bottom of the housing is respectively provided with a cover body with openings facing the vibrating bed 300 between the drum shafts 403, and the housing 503 is communicated with the dust removing tower body 501 through the pipeline 502.
When in specific use, the method comprises the following steps:
firstly, tea leaves are fed from a feeding port 301, are distributed by a first distributing plate 302 and a second distributing plate 303 and then uniformly enter a strip tidying channel;
secondly, the tea leaves move to the discharge hole 309 in the carding channel under the action of reciprocating vibration and gravity of the vibrating bed 300, in the process, the pressure rods 407 continuously collide with the tea leaves to remove tea hairs on the surfaces of the tea leaves and gradually form the tea leaves, and the tea hairs removed from the tea leaves are sequentially sucked and removed through the shell 503 and the pipeline 502 under the action of the dust removal tower body 501;
in the process of the reciprocating vibration of the vibration bed 300, the vibration bed is supported by the carrier roller device 200, and in the process, the carrier roller 203 of the carrier roller device 200 keeps rolling, so that the friction between the carrier roller 203 and the vibration bed 307 is kept as rolling friction;
the power of the reciprocating vibration of the vibration bed 300 is provided by the driving device 600, the power output by the motor 601 is transmitted to the motor driven pulley 603 by the motor driving belt from the motor driving pulley 602 through the motor driving belt, the main driving shaft 604 and the vibration bed driving bevel gear 605 fixedly connected to the end part thereof are driven to rotate, the vibration bed driven bevel gear 606 meshed with the vibration bed driving bevel gear 605 rotates along with the vibration bed driving bevel gear 605 to drive the vibration bed driven shaft 617 to rotate, and then the two cranks 607 at the two ends of the vibration bed driven shaft 617 rotate, the cranks 607 drive the sliding blocks 308 to slide along the sliding rails in a reciprocating manner through the connecting rods 608, so as to realize the reciprocating vibration of the vibration bed 300;
thirdly, the tea leaves which are subjected to hair removal, carding and forming are sent out from a discharge port 309.
When the tea strip tidying and hair removing machine works, the height of the installation position of each pressure rod 407 is ensured to meet a set value, and the height of the installation position is obtained through experiments and influences the water content of the processed tea. During actual processing, the bolt connection of the metal wire can be manually adjusted before starting up, so that each pressure rod 407 is in a proper position height, and the position height of each pressure rod 407 can be adjusted by driving of a driving device in the processing process: the power output by the motor 601 is transmitted to the motor driven pulley 603 by the motor driving pulley 602 through the motor driving belt, drives the main driving shaft 604 and the pressurizing device driving bevel gear 609 with the end connected and fixed with the main driving shaft 604 to rotate, slides the forward adjusting bevel gear 610 or the reverse adjusting bevel gear 611 along the pressurizing device driving shaft 612 to be meshed with the pressurizing device driving bevel gear 609, the forward adjusting bevel gear 610 or the reverse adjusting bevel gear 611 rotates along with the pressurizing device driving bevel gear 609 to drive the pressurizing device driving shaft 612 to rotate, and the driven shaft 615 of the pressurizing device is driven to rotate through the driving gear 613 of the pressurizing device and the driven gear 614 of the pressurizing device which are meshed, the power is transmitted to a belt pulley 616 of the pressurizing device at the tail end of the driven shaft 615 of the pressurizing device, finally the power is transmitted to the driving belt pulley 401 through a belt of the pressurizing device, the driving roller shaft 403 and each rope winding roller 404 which is fixedly arranged on the driving roller shaft are driven to rotate, and the height of the hanging position of each pressurizing rod 407 is adjusted.
To ensure the accuracy of the adjustment of the height of the suspension position of the pressurizing bar 407, the number of teeth of the pressurizing means driven gear 614 should be much larger than that of the pressurizing means driving gear 613.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a tealeaves reason strip takes off milli machine which characterized in that: the vibration bed comprises a rack (100) for supporting and fixing, and a pressurizing device (400), a vibration bed (300), a carrier roller device (200) and a driving mechanism (600) which are sequentially arranged in the rack (100) from top to bottom, wherein the carrier roller device (200) and the driving mechanism (600) are supported and fixed to the ground; the driving mechanism (600) is used for driving the vibrating bed (300) to transversely vibrate in a reciprocating manner, and the carrier roller device (200) is supported at the bottom of the vibrating bed (300) and forms a transverse sliding pair with the vibrating bed (300);
the vibrating bed (300) comprises a vibrating bed body (601) for supporting and fixing, a strip tidying channel formed by communicating strip tidying groove plates (304), and a feeding port (301) and a discharging port (309) which are respectively arranged at an inlet and an outlet of the strip tidying channel, the vibrating bed body (601) comprises a bottom plate horizontally arranged at the bottom and two side plates oppositely connected and fixed to the top of the bottom plate, the strip tidying groove plates (304) are sequentially communicated with the strip tidying channel in an end-to-end manner to form a linear manner, two sides of the strip tidying groove plates (304) are respectively installed and fixed to the inner sides of the two side plates, and the height of the strip tidying channel is gradually reduced from the feeding port (301) to the discharging port (309); the strip-arranging groove plate (304) is of a corrugated plate-shaped structure, and the top of the strip-arranging groove plate is provided with U-shaped grooves (305) which are densely distributed and have the axial lines projected in the horizontal plane along the longitudinal direction;
the pressurizing device (400) comprises drum shafts (403) which are respectively installed on the rack (100), rope winding drums (404) which are fixedly installed on the drum shafts (403), and pressurizing rods (407) which are hung on the rope winding drums (404) through metal wires (405), wherein the axes of the drum shafts (403) are transversely arranged, the projections of the axes of the pressurizing rods (407) in the horizontal plane are longitudinally arranged, the number and the positions of the pressurizing rods correspond to the number and the positions of the U-shaped grooves (305), and two ends of each pressurizing rod are respectively hung on the rope winding drum (404) at the corresponding position through one metal wire (405); the pressing rods (407) are correspondingly embedded into the U-shaped grooves (305) one by one, and gaps are reserved between the pressing rods and the corresponding strip tidying groove plates (304).
2. The tea strip tidying and hair removing machine according to claim 1, characterized in that: each roller shaft (403) is rotatably mounted on the frame (100) through each roller shaft seat which is fixedly connected to the frame (100), a driving pulley (401) serving as a power input end is fixedly mounted at one end of any one roller shaft (403), and a transmission pulley (402) is fixedly mounted at the other end of the roller shaft (403) and at least one end of the rest of the roller shafts (403);
the transmission belt wheels (402) are arranged in pairs, a transmission belt (408) is tensioned on each pair of transmission belt wheels (402), the driving mechanism (600) outputs power for driving the driving belt wheels (401) to rotate to the driving belt wheels (401), and the power is sequentially transmitted to each drum shaft (403) through the transmission belt wheels (402) and the transmission belt (408).
3. The tea strip tidying and hair removing machine according to claim 2, characterized in that: sliding blocks (308) are further symmetrically arranged on two sides of the vibrating bed body (307), a transverse sliding rail is correspondingly arranged on the rack (100), and the sliding blocks (308) are installed in the sliding rail in a matching manner, so that a transverse sliding pair is formed between the rack (100) and the vibrating bed (300);
the driving device (600) comprises a driving rack, a driving mechanism, a vibrating bed driving mechanism and a pressurizing device driving mechanism, wherein the driving mechanism comprises a motor (601), a motor driving belt wheel (602), a motor driven belt wheel (603), a main transmission shaft (604), a motor driving belt, a vibrating bed driving bevel gear (605) and a pressurizing device driving bevel gear (609), the motor driving belt wheel (602) is fixedly arranged at the output end of the motor (601), the motor driven belt wheel (603) is fixedly arranged in the middle of the main transmission shaft (604) and is positioned right above the motor driving belt wheel (602), and the motor driving belt is tensioned on the motor driving belt wheel (602) and the motor driven belt wheel (603); the axis of the main transmission shaft (604) is arranged along the longitudinal direction and is rotatably installed on the driving rack through a main transmission shaft seat, and the two ends of the main transmission shaft are respectively and fixedly provided with the vibration bed driving bevel gear (605) and the pressurizing device driving bevel gear (609);
the vibration bed transmission mechanism comprises a vibration bed driven bevel gear (606), a vibration bed driven shaft (617), a crank (607) and a connecting rod (608), wherein the vibration bed driven bevel gear (606) is fixedly arranged on the vibration bed driven shaft (617) and is meshed with the vibration bed driving bevel gear (605); the axis of the driven shaft (617) of the vibrating bed is transversely arranged and is rotatably mounted on the driving rack through a driven shaft seat of the vibrating bed, two ends of the driven shaft are respectively connected and fixed with the input end of one crank (607), the output end of each crank (607) is universally and rotatably connected with the input end of one connecting rod (608), the two cranks (607) are arranged in a staggered mode at a staggered rotating angle of 180 degrees, and the output ends of the two connecting rods (608) are universally and rotatably connected with the sliding blocks (308) on the same side;
the pressurizing device transmission mechanism comprises a forward bevel gear (610), a reverse bevel gear (611), a pressurizing device transmission shaft (612), a pressurizing device driven shaft (615), a pressurizing device transmission gear (613), a pressurizing device driven gear (614) and a pressurizing device belt wheel (616), wherein the forward bevel gear (610) and the reverse bevel gear (611) are mounted on the pressurizing device transmission shaft (612), and form a sliding pair along the axial direction of the pressurizing device transmission shaft (612) with the pressurizing device transmission shaft (612); the clearance between the forward bevel gear (610) and the reverse bevel gear (611) is larger than the diameter of the drive bevel gear (609), and at most one of the two is engaged with the drive bevel gear (609), and when the drive bevel gear (609) is engaged with the forward bevel gear (610) or the reverse bevel gear (611), the direction of rotation of the pressure device transmission shaft (612) is opposite; the axes of the pressure device transmission shaft (612) and the pressure device driven shaft (615) are arranged along the transverse direction and are rotatably installed on the driving rack through a pressure device transmission shaft seat and a pressure device driven shaft seat respectively, at least one pressure device transmission gear (613) is installed and fixed on the pressure device transmission shaft (612), at least one pressure device driven gear (614) is correspondingly installed and fixed on the pressure device driven shaft (615), the pressure device transmission gear (613) is meshed with the pressure device driven gear (614), and the diameter of the pressure device driven gear (614) is larger than that of the pressure device transmission gear (613); and a pressurizing device belt wheel (616) is fixedly arranged at one end of the pressurizing device driven shaft (615), and a pressurizing device belt is arranged on the pressurizing device belt wheel (616) and the driving belt wheel (401) in a tensioning manner.
4. The tea strip tidying and hair removing machine according to claim 3, wherein: the forward adjustment bevel gear (610) and the reverse adjustment bevel gear (611) are fixedly connected through a shaft sleeve arranged between the forward adjustment bevel gear and the reverse adjustment bevel gear, and the forward adjustment bevel gear (610), the reverse adjustment bevel gear (611) and the shaft sleeve are in fit connection with the pressure device transmission shaft (612) through key grooves.
5. The tea strip tidying and hair removing machine according to claim 2, characterized in that: the carrier roller device (200) comprises a carrier roller frame (201) for supporting and carrier rollers (203) rotatably mounted on the carrier roller frame (201) through carrier roller seats (202), the carrier rollers (203) are rotatably supported at the bottom of a bottom plate of the vibrating bed body (307), the axis of the carrier rollers is longitudinally arranged, and two ends of the carrier rollers (203) are rotatably connected with the carrier roller seats (202) which are fixedly connected to the carrier roller frame (201).
6. The tea strip tidying and hair removing machine according to claim 1, characterized in that: along the direction from the feeding port (301) to the discharging port (309), the size of a gap reserved between each strip tidying groove plate (304) and the corresponding pressurizing rod (407) is reduced progressively.
7. The tea strip tidying and hair removing machine according to claim 1, characterized in that: the feeding port (301) is of a hopper-mounted structure, and a first material distribution plate (302) and a second material distribution plate (303) are sequentially arranged in the feeding port along the feeding direction; the first material distributing plate (302) comprises two material feeding straight plates which are symmetrically and vertically fixedly arranged in the middle of the material feeding port (301), a linear middle material feeding channel is formed between the two material feeding straight plates, gradually-widening plates with gradually-increased widths along the material feeding direction are symmetrically and fixedly arranged on two sides of the two material feeding straight plates, and two side material feeding channels with gradually-decreased widths are formed between the two adjacent gradually-widening plates, between the closest gradually-widening plate of the material feeding straight plate and between the two sides of the material feeding port (301) and the closest gradually-widening plate; the second material distribution plate (303) comprises material distribution straight plates, and the material distribution straight plates are correspondingly arranged at the tail ends of the material inlet channels at the two sides one by one.
8. The tea strip tidying and hair removing machine according to claim 1, characterized in that: the inclination angle of the strip tidying channel and the horizontal plane is 5-10 degrees, and the tail end of the front strip tidying groove plate (304) positioned at the high position is pressed above the front end of the rear strip tidying groove plate (304) adjacent to the front end of the front strip tidying groove plate.
9. The tea carding and decorticating machine of claim 1, wherein: and a spring section (406) is arranged on the metal wire (405).
10. The tea strip tidying and hair removing machine according to claim 1, characterized in that: the dust removal device (500) comprises a dust removal tower body (501), a pipeline (502) and a machine shell (503), wherein the machine shell (503) is of a hollow structure, the bottom of the machine shell is respectively provided with a cover body with openings facing the vibration bed (300) between the roller shafts (403), and the machine shell (503) is communicated with the dust removal tower body (501) through the pipeline (502).
CN202210223100.5A 2022-03-09 2022-03-09 Tea carding and unhooking machine Active CN114532423B (en)

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CN202210223100.5A CN114532423B (en) 2022-03-09 2022-03-09 Tea carding and unhooking machine

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CN202210223100.5A CN114532423B (en) 2022-03-09 2022-03-09 Tea carding and unhooking machine

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CN114532423B CN114532423B (en) 2024-01-09

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Publication number Priority date Publication date Assignee Title
CN115106199A (en) * 2022-08-29 2022-09-27 福建知茶智能科技有限公司 Equipment and method for extracting tea hair essence
CN115316453A (en) * 2022-08-02 2022-11-11 田理民 Automatic pressurization tea strip tidying machine
CN115532355A (en) * 2022-10-25 2022-12-30 安徽农业大学 Processing and recycling device for tea hair and tea foam

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CN115316453A (en) * 2022-08-02 2022-11-11 田理民 Automatic pressurization tea strip tidying machine
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CN115532355A (en) * 2022-10-25 2022-12-30 安徽农业大学 Processing and recycling device for tea hair and tea foam
CN115532355B (en) * 2022-10-25 2024-03-15 安徽农业大学 Tea hair and tea foam processing and recycling device

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