CN102550714A - Electromagnetic follow-up pressure carding machine - Google Patents
Electromagnetic follow-up pressure carding machine Download PDFInfo
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- CN102550714A CN102550714A CN2012100051926A CN201210005192A CN102550714A CN 102550714 A CN102550714 A CN 102550714A CN 2012100051926 A CN2012100051926 A CN 2012100051926A CN 201210005192 A CN201210005192 A CN 201210005192A CN 102550714 A CN102550714 A CN 102550714A
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Abstract
The invention discloses an electromagnetic follow-up pressure carding machine which comprises a frame, a heating unit, a U-shaped groove pot, a crank and a connecting rod, wherein the heating unit and the U-shaped groove pot are arranged on the frame; the U-shaped groove pot comprises a plurality of U-shaped grooves and is supported by rollers; the crank is connected with a driving chain wheel mounted on the output shaft of a frequency conversion motor through a chain; the connecting rod is hinged with the crank shaft and a slide block arranged on one side of the U-shaped groove pot; an electromagnetic support (9) fixed in four corners of the U-shaped groove pot is arranged above the inlet end and the outlet end of the U-shaped groove pot (7); electromagnetic coils (11) and armatures (10) controlled by the electromagnetic coils are arranged at the positions corresponding to two ends of the U-shaped grooves of the U-shaped groove pot and are mounted on the electromagnetic support above the inlet end and the outlet end of the U-shaped groove pot; a pressurizing bar (8) with two ends coated with steel plates is arranged in each U-shaped groove of the U-shaped groove pot. Under the action of electromagnetic forces, the pressurizing bars with two ends coated with the steel plates in the U-shaped groove pot are automatically released and recovered, so that the purposes of controlling the pressurizing time of tea leaves in the U-shaped groove pot and of realizing automatic control over the pressure during tea leaf shaping are achieved.
Description
Technical field
The present invention relates to a kind of tea carding machine, particularly relate to a kind of electromagnetic type tea carding machine that pressurizes automatically, belong to the tea-processing equipment technical field.
Background technology
Tea carding machine is that green tea completes and makees one of shape key equipment; Extensive use in the Tea Processing production line; Do shape under the effect of power such as tealeaves is thrown, collides, rubbed, extruding in reciprocating U type groove pot, issue in the heater heat effect simultaneously and give birth to corresponding physics and the biochemical variation of tealeaves: with the activity of passivation polyphenol oxidase, evaporation section moisture; The volatilization grass smell, softening tissue; Playing completes does the purpose of shape.In order to accomplish the requirement of different bar shapeds (aciculiform, flat etc.), in tea making practice for many years, add pressure bar through placement in the U of carding machine type groove pot usually and accomplish; But the release and the recovery that add pressure bar still will be leaned on artificial the completion; When having strengthened labour intensity, be unfavorable for that also tealeaves cleans the unmanned requirement of job shop of production, the Tea Processing quality will receive the restriction of workman's technical experience in addition; Can't reach the standardized production requirement of tealeaves, influence into the tea quality.
Summary of the invention
The objective of the invention is to do shape and also need manually-operated for solving the pressurization of present tea carding machine; Can't realize the problem of automation mechanized operation; A kind of electromagnetic type carding machine that pressurizes automatically is provided, reducing labour intensity, and can be with the tealeaves serialization, to clean production line supporting.
Its technical scheme is: a kind of electromagnetic type carding machine that pressurizes automatically; Comprise frame; The U type groove pot that constitutes by a plurality of U type grooves that is arranged on the heating unit on the frame and supports by roller; Be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects through chain; And with crank be arranged on the hinged connecting rod of slide block on U type groove pot one side, it is characterized in that: the top of said U type groove pot entrance end is provided with the electromagnet stent that is fixed on four jiaos in the U type groove pot, on the electromagnet stent of U type groove pot entrance end top; Be equipped with the corresponding solenoid in U type groove two ends of U type groove pot with by the armature of solenoid controlled, place the pressure bar that adds that two ends are coated with steel plate respectively in the U type groove of U type groove pot.
Its technique effect is: the present invention is through the solenoid in the electromagnet stent that is arranged on U type groove pot top with by the armature of solenoid controlled; According to the program of setting; Utilize the effect of electromagnetic force; The pressure bar that adds that two ends in the U type groove that is placed on U type groove pot is coated with steel plate discharges automatically and reclaims, thereby control realizes when tealeaves is cooked shape the automatic control to pressure to the pressing time of tealeaves in the U type groove pot; And realize the frequency of the reciprocal straight-line oscillation of U type groove pot through the rotating speed of adjustment variable-frequency motor; Strengthened the scope of application and the tea making kind of machine, improved one-tenth tea quality simultaneously, reduced labour intensity, realized the tealeaves serialization, cleaned the unmanned requirement of job shop of production.
Description of drawings
Fig. 1 is a structural representation front view of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the vertical view after Fig. 1 removes U type groove pot.
The specific embodiment
Shown in Fig. 1-4; A kind of electromagnetic type carding machine that pressurizes automatically; Comprise frame 3; Be arranged on the frame heating unit 6 and by the U type groove pot that constitutes by a plurality of U type grooves that roller 5 supports, be installed in the crank 2 that the drive sprocket on variable-frequency motor 4 output shafts connects through chain, and with crank be arranged on the hinged connecting rod 1 of slide block on U type groove pot one side.The top of U type groove pot 7 entrance ends is provided with the electromagnet stent 9 that is fixed on four jiaos in the U type groove pot; On the electromagnet stent of U type groove pot entrance end top; Be equipped with the corresponding solenoid 11 in U type groove two ends of U type groove pot with by the armature 10 of solenoid controlled, that places respectively in the U type groove of U type groove pot that two ends are coated with 401 corrosion resistant plates adds pressure bar 8.
The center of above-mentioned crank is above U type groove pot movement locus straight line, and its distance is an eccentric throw, thereby has more excellent drive line angle, helps reducing machine vibration and noise.
The length of above-mentioned crank is 65 mm, and length of connecting rod is that 455 mm, eccentric throw are 54 mm.
The U type groove depth of above-mentioned U type groove pot is 150 mm, and width is 120 mm.
Above-mentioned heating unit position 6 is made up of polylith far-infrared ceramic radiant panel 61, and the temperature of every far-infrared ceramic radiant panel is controlled by temperature controller respectively.According to the tea-manufacturing technology requirement of different teas, through the temperature of every far-infrared ceramic radiant panel of temperature controller control, to realize the different warm areas of U type groove pot.
Variable-frequency motor 4 drives crank through chain and rotates, and drives U type groove pot 7 through connecting rod 1 again and realizes linear reciprocating motion, and is adjustable in 2.5 ~ 4.5HZ with the frequency that realizes the 7 reciprocal straight-line oscillations of U type groove pot through the rotating speed of adjustment variable-frequency motor 4.
Claims (5)
1. electromagnetic type carding machine that pressurizes automatically; Comprise frame; The U type groove pot that constitutes by a plurality of U type grooves that is arranged on the heating unit on the frame and supports by roller; Be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects through chain; And with crank be arranged on the hinged connecting rod of slide block on U type groove pot one side, it is characterized in that: the top of said U type groove pot (7) entrance end is provided with the electromagnet stent (9) that is fixed on four jiaos in the U type groove pot, on the electromagnet stent of U type groove pot entrance end top; Be equipped with the corresponding solenoids in U type groove two ends (11) of U type groove pot with by the armature (10) of solenoid controlled, that places respectively in the U type groove of U type groove pot that two ends are coated with steel plate adds pressure bar (8).
2. the electromagnetic type according to claim 1 carding machine that pressurizes automatically is characterized in that: the center of said crank is above U type groove pot movement locus straight line, and its distance is an eccentric throw.
3. a kind of electromagnetic type according to claim 2 carding machine that pressurizes automatically, it is characterized in that: the length of the length of said crank, connecting rod (1), eccentric throw three's ratio are 6:42:5.
4. the electromagnetic type according to claim 1 carding machine that pressurizes automatically, it is characterized in that: the U type groove depth of said U type groove pot (7) is 100-200 mm, and width is 100-150 mm.
5. the electromagnetic type according to claim 1 carding machine that pressurizes automatically, it is characterized in that: said heating unit (6) is made up of polylith far-infrared ceramic radiant panel (61), and the temperature of every far-infrared ceramic radiant panel is controlled by temperature controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210005192 CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210005192 CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
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| CN102550714A true CN102550714A (en) | 2012-07-11 |
| CN102550714B CN102550714B (en) | 2013-07-17 |
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| CN 201210005192 Active CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102845545A (en) * | 2012-09-28 | 2013-01-02 | 宣城绿源机械制造有限公司 | Automatic horizontal type continuous tea-strip-tidying machine set |
| CN103229861A (en) * | 2013-05-10 | 2013-08-07 | 镇江市丹徒区茗缘茶叶专业合作社 | Tea strip tidying machine capable of reducing temperature |
| CN104012706A (en) * | 2014-06-18 | 2014-09-03 | 宣城绿源机械制造有限公司 | Tea strip tidying machine |
| CN104872308A (en) * | 2015-05-25 | 2015-09-02 | 安徽农业大学 | Automatic reciprocating vibrating-type tea carding machine |
| CN105248685A (en) * | 2015-10-16 | 2016-01-20 | 贵州省湄潭县黔茗茶业有限责任公司 | Tea shaping hopper capable of realizing bottom discharge |
| US20170132239A1 (en) * | 2014-06-30 | 2017-05-11 | Beijing Kingsoft Internet Security Software Co., Ltd. | Junk picture file identification method, apparatus, and electronic device |
| CN108294130A (en) * | 2017-10-27 | 2018-07-20 | 中华全国供销合作总社杭州茶叶研究所 | One plant tea continuous arranging pressure device |
| CN110326678A (en) * | 2019-08-12 | 2019-10-15 | 南宁市创宇茶叶机械有限公司 | A kind of oscillating rod type automatic roll carding machine |
| CN114532423A (en) * | 2022-03-09 | 2022-05-27 | 浙江安吉宋茗白茶有限公司 | Tea strip tidying and hair removing machine |
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| CN101530145A (en) * | 2009-04-26 | 2009-09-16 | 周忠 | A ladder continuous tea-carding machine |
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
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2012
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| CN101530145A (en) * | 2009-04-26 | 2009-09-16 | 周忠 | A ladder continuous tea-carding machine |
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
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| 李兵等: "基于蚁群算法的茶叶理条机参数优化设计", 《农业工程学报》 * |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102845545A (en) * | 2012-09-28 | 2013-01-02 | 宣城绿源机械制造有限公司 | Automatic horizontal type continuous tea-strip-tidying machine set |
| CN103229861B (en) * | 2013-05-10 | 2015-01-14 | 镇江市丹徒区茗缘茶叶专业合作社 | Tea strip tidying machine capable of reducing temperature |
| CN103229861A (en) * | 2013-05-10 | 2013-08-07 | 镇江市丹徒区茗缘茶叶专业合作社 | Tea strip tidying machine capable of reducing temperature |
| CN104012706B (en) * | 2014-06-18 | 2016-06-01 | 宣城绿源机械制造有限公司 | Tea carding machine |
| CN104012706A (en) * | 2014-06-18 | 2014-09-03 | 宣城绿源机械制造有限公司 | Tea strip tidying machine |
| US20170132239A1 (en) * | 2014-06-30 | 2017-05-11 | Beijing Kingsoft Internet Security Software Co., Ltd. | Junk picture file identification method, apparatus, and electronic device |
| US10838917B2 (en) * | 2014-06-30 | 2020-11-17 | Beijing Kingsoft Internet Security Software Co., Ltd. | Junk picture file identification method, apparatus, and electronic device |
| CN104872308A (en) * | 2015-05-25 | 2015-09-02 | 安徽农业大学 | Automatic reciprocating vibrating-type tea carding machine |
| CN105248685A (en) * | 2015-10-16 | 2016-01-20 | 贵州省湄潭县黔茗茶业有限责任公司 | Tea shaping hopper capable of realizing bottom discharge |
| CN105248685B (en) * | 2015-10-16 | 2019-04-02 | 贵州省湄潭县黔茗茶业有限责任公司 | Can bottom discharge tealeaves shape bucket |
| CN108294130A (en) * | 2017-10-27 | 2018-07-20 | 中华全国供销合作总社杭州茶叶研究所 | One plant tea continuous arranging pressure device |
| CN108294130B (en) * | 2017-10-27 | 2021-07-23 | 中华全国供销合作总社杭州茶叶研究所 | Tea strip arranges in succession and presses device |
| CN110326678A (en) * | 2019-08-12 | 2019-10-15 | 南宁市创宇茶叶机械有限公司 | A kind of oscillating rod type automatic roll carding machine |
| CN114532423A (en) * | 2022-03-09 | 2022-05-27 | 浙江安吉宋茗白茶有限公司 | Tea strip tidying and hair removing machine |
| CN114532423B (en) * | 2022-03-09 | 2024-01-09 | 浙江安吉宋茗白茶有限公司 | Tea carding and unhooking machine |
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|---|---|
| CN102550714B (en) | 2013-07-17 |
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