CN202456278U - Pneumatic automatic pressurizing tea strip tidying machine - Google Patents
Pneumatic automatic pressurizing tea strip tidying machine Download PDFInfo
- Publication number
- CN202456278U CN202456278U CN2012200076350U CN201220007635U CN202456278U CN 202456278 U CN202456278 U CN 202456278U CN 2012200076350 U CN2012200076350 U CN 2012200076350U CN 201220007635 U CN201220007635 U CN 201220007635U CN 202456278 U CN202456278 U CN 202456278U
- Authority
- CN
- China
- Prior art keywords
- type groove
- suspension ring
- pot
- groove pot
- carding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 241001122767 Theaceae Species 0.000 title abstract 3
- 238000010415 tidying Methods 0.000 title abstract 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000000725 suspension Substances 0.000 claims description 28
- 244000269722 Thea sinensis Species 0.000 claims description 18
- 238000009960 carding Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 235000013616 tea Nutrition 0.000 description 16
- 230000000694 effects Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 1
- 102000030523 Catechol oxidase Human genes 0.000 description 1
- 108010031396 Catechol oxidase Proteins 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- Tea And Coffee (AREA)
Abstract
The utility model discloses a pneumatic automatic pressurizing tea strip tidying machine which comprises a machine frame, a heating unit on the rack, a U-shaped slot pot supported by a roller and formed by a plurality of U-shaped slots, a crank connected with a driving chain wheel by a chain on an output shaft of a variable frequency motor, and a connection rod hinged with the crank and a slide block at one side of the U-shaped slot pot; the four corners of the U-shaped slot pot (7) are respectively provided with cylinders (10); piston rod ends of the front and rear cylinders are both connected with a hoist ring bracket (13) above an inlet and outlet end of the U-shaped slot pot at the left and at the right, and hoist rings (12) corresponding to the U-shaped slots of the U-shaped slot pot are hoisted below the hoist ring bracket; a pressurizing rod (8) is arranged in each of the U-shaped slots of the U-shaped slot pot, and grooves matched and clamped with the hoist rings are machined on the circumferential surface of the two ends of the pressuring rod; and an air pipe port (9) of each cylinder is connected with an air outlet of an air pump by an electromagnetic valve. The requirements that no person is needed in a processing workshop for continuous and clean production of tea leaves are met.
Description
Technical field
The utility model relates to a kind of tea carding machine, and particularly a kind of pneumatic type tea carding machine that pressurizes automatically belongs to mechanical, electrical, gas integral tealeaves automatically processing device.
Background technology
Tea carding machine is that green tea completes and makees one of shape key equipment; Extensive use in the Tea Processing production line; Do shape under the effect of power such as tealeaves is thrown, collides, rubbed, extruding in reciprocating U type groove pot, issue in the heater heat effect simultaneously and give birth to corresponding physics and the biochemical variation of tealeaves: with the activity of passivation polyphenol oxidase, evaporation section moisture; The volatilization grass smell, softening tissue; Playing completes does the purpose of shape.In order to accomplish the requirement of different bar shapeds (aciculiform, flat etc.), in tea making practice for many years, add pressure bar through placement in the U of carding machine type groove pot usually and accomplish; But the release and the recovery that add pressure bar still will be leaned on artificial the completion; When having strengthened labour intensity, be unfavorable for that also tealeaves cleans the unmanned requirement of job shop of production, the Tea Processing quality will receive the restriction of workman's technical experience in addition; Can't reach the standardized production requirement of tealeaves, influence into the tea quality.
The utility model content
The purpose of the utility model is to do shape and also need manually-operated for solving the pressurization of present tea carding machine; Can't realize the problem of automation mechanized operation; A kind of pneumatic type reason tea carding machine that pressurizes automatically is provided, reducing labour intensity, and can be with the tealeaves serialization, to clean production line supporting.
Its technical scheme is: a kind of pneumatic type tea carding machine that pressurizes automatically; Comprise frame; The U type groove pot that constitutes by a plurality of U type grooves that is arranged on the heating unit on the frame and supports by roller; Be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects through chain, and with crank be arranged on the hinged connecting rod of slide block on U type groove pot one side, it is characterized in that: four jiaos of said U type groove pot are separately installed with cylinder; Before and after the tailpiece of the piston rod of both sides cylinders connect a suspension ring support that places U type groove pot entrance end top about respectively, the suspention of suspension ring support below has the corresponding suspension ring of U type groove with U type groove pot; Be placed with respectively in the U type groove of U type groove pot and add pressure bar, add the groove that is processed with on the periphery at pressure bar two ends with the clamping of suspension ring coupling; The air pipe interface of cylinder is connected with the gas outlet of air pump through magnetic valve.
Its technique effect is: the utility model is a tealeaves automatically processing device mechanical, electrical, gas integral; Through design to cylinder, piston rod, suspension ring support and suspension ring; Realized adding the pneumatic control of pressure bar, thereby controlled the plus-pressure of tea carding operation; Through the temperature control of temperature controller, the different warm areas of U type groove pot have been realized to each electromagnetic oven; The automatic control of key parameter such as different warm areas in plus-pressure, the groove pot; The scope of application and the tea making kind of machine have been strengthened; Improved one-tenth tea quality simultaneously, reduced labour intensity, realized the tealeaves serialization, cleaned the unmanned requirement of job shop of production.
Description of drawings
Fig. 1 is the structural representation front view of the utility model.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Fig. 4 is the vertical view after Fig. 1 removes U type groove pot.
The specific embodiment
Shown in Fig. 1-4; A kind of pneumatic type tea carding machine that pressurizes automatically; Comprise frame 3; Be arranged on the frame heating unit 6 and by the U type groove pot that constitutes by a plurality of U type grooves that roller 5 supports, be installed in the crank 2 that the drive sprocket on variable-frequency motor 4 output shafts connects through chain, and with crank be arranged on the hinged connecting rod 1 of slide block on U type groove pot one side.The material of U type groove pot 7 is a stainless steel; Its four jiaos are separately installed with cylinder 10; Before and after the tailpiece of the piston rod of both sides cylinders connect a suspension ring support 13 that places U type groove pot entrance end top about respectively; The suspention of suspension ring support below has the corresponding suspension ring 12 of U type groove with U type groove pot, and the radius of curvature of suspension ring is identical or big slightly with the U type groove bottom radius of curvature of U type groove pot.Be placed with respectively in the U type groove of U type groove pot and add pressure bar 8, add the groove that is processed with on the periphery at pressure bar two ends with the clamping of suspension ring coupling, to realize to adding the location of pressure bar.The material that adds pressure bar is nonferromagnetic materials such as lightweight wooden stick, bamboo bar or food-grade high temperature plastics pipe.The air pipe interface 9 of cylinder is connected with the gas outlet of air pump through magnetic valve.
For improving the efficiency of heating surface, saves energy prevents that the part outside the groove pot is heated, and the material of frame 3, cylinder 10, piston rod 11, suspension ring 12, suspension ring support 13 is nonferromagnetic materials such as aluminium alloy.
When bar is managed in normal pressurization, add pressure bar under the drive of groove pot, and under the alignment restrictions of suspension ring 12, make circular motion with respect to the groove pot, the tealeaves of patting just resonable is to realize doing shape; After reaching predetermined pressing time; Magnetic valve is connected air pump, makes compressed air get into cylinder 10, upwards stretches out at the effect lower piston rod 11 of air pressure; Jack-up suspension ring support 13; Be suspended in the suspension ring 12 on the suspension ring support and drawn high with the pressure bar that adds of its clamping thereupon, adding pressure bar, to break away from U type groove pot unsettled and in the suspension ring of the alignment restrictions lower edge of suspension ring 12, week make circular motion, simultaneously tealeaves lost pressurization; According to preset program; Pressurization is once more then connected atmosphere with magnetic valve if desired, makes the air decompression in the cylinder; At gravity effect lower piston rod and coupled suspension ring support whereabouts return, drive suspension ring and realize pressurization with the pressure bar return that falls simultaneously that adds of its clamping.
Claims (6)
1. pneumatic type tea carding machine that pressurizes automatically; Comprise frame; The U type groove pot that constitutes by a plurality of U type grooves that is arranged on the heating unit on the frame and supports by roller; Be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects through chain, and with crank be arranged on the hinged connecting rod of slide block on U type groove pot one side, it is characterized in that: four jiaos of said U type groove pot (7) are separately installed with cylinder (10); Before and after the tailpiece of the piston rod of both sides cylinders connect a suspension ring support (13) that places U type groove pot entrance end top about respectively, the suspention of suspension ring support below has the corresponding suspension ring of U type groove (12) with U type groove pot; Be placed with respectively in the U type groove of U type groove pot and add pressure bar (8), add the groove that is processed with on the periphery at pressure bar two ends with the clamping of suspension ring coupling; The air pipe interface of cylinder (9) is connected with the gas outlet of air pump through magnetic valve.
2. the pneumatic type according to claim 1 tea carding machine that pressurizes automatically, it is characterized in that: the material of said U type groove pot (7) is a stainless steel.
3. the pneumatic type according to claim 1 tea carding machine that pressurizes automatically, it is characterized in that: the said material that adds pressure bar (8) is lightweight wooden stick, bamboo bar or food-grade high temperature plastics pipe.
4. the pneumatic type according to claim 1 carding machine that pressurizes automatically, it is characterized in that: the radius of curvature of said suspension ring (12) is identical or big slightly with the U type groove bottom radius of curvature of U type groove pot.
5. the pneumatic type according to claim 1 tea carding machine that pressurizes automatically, it is characterized in that: said heating unit (6) is made up of some electromagnetic ovens (61), and the power supply of each electromagnetic oven is controlled by temperature controller respectively.
6. the pneumatic type according to claim 1 tea carding machine that pressurizes automatically, it is characterized in that: said frame (3), cylinder (10), piston rod, suspension ring (12) and suspension ring support (13) are aluminum alloy materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200076350U CN202456278U (en) | 2012-01-10 | 2012-01-10 | Pneumatic automatic pressurizing tea strip tidying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200076350U CN202456278U (en) | 2012-01-10 | 2012-01-10 | Pneumatic automatic pressurizing tea strip tidying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202456278U true CN202456278U (en) | 2012-10-03 |
Family
ID=46904492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200076350U Expired - Lifetime CN202456278U (en) | 2012-01-10 | 2012-01-10 | Pneumatic automatic pressurizing tea strip tidying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202456278U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102524437A (en) * | 2012-01-10 | 2012-07-04 | 安徽农业大学 | Pneumatic type automatically-pressurized tea strip tidying machine |
| CN103005024A (en) * | 2012-12-26 | 2013-04-03 | 苏州市瀛园农产品研发有限公司 | Electromagnetic temperature-controlled tea frying machine |
| CN103416507A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Strip tidying machine |
-
2012
- 2012-01-10 CN CN2012200076350U patent/CN202456278U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102524437A (en) * | 2012-01-10 | 2012-07-04 | 安徽农业大学 | Pneumatic type automatically-pressurized tea strip tidying machine |
| CN103005024A (en) * | 2012-12-26 | 2013-04-03 | 苏州市瀛园农产品研发有限公司 | Electromagnetic temperature-controlled tea frying machine |
| CN103416507A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Strip tidying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121003 Effective date of abandoning: 20131127 |
|
| RGAV | Abandon patent right to avoid regrant |