CN102550714B - Electromagnetic follow-up pressure carding machine - Google Patents
Electromagnetic follow-up pressure carding machine Download PDFInfo
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- CN102550714B CN102550714B CN 201210005192 CN201210005192A CN102550714B CN 102550714 B CN102550714 B CN 102550714B CN 201210005192 CN201210005192 CN 201210005192 CN 201210005192 A CN201210005192 A CN 201210005192A CN 102550714 B CN102550714 B CN 102550714B
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- shaped groove
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- 238000009960 carding Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 238000007493 shaping process Methods 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 230000010355 oscillation Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 241001122767 Theaceae Species 0.000 abstract 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 235000013616 tea Nutrition 0.000 description 11
- 244000269722 Thea sinensis Species 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 102000030523 Catechol oxidase Human genes 0.000 description 1
- 108010031396 Catechol oxidase Proteins 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
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Abstract
The invention discloses an electromagnetic follow-up pressure carding machine which comprises a frame, a heating unit, a U-shaped groove pot, a crank and a connecting rod, wherein the heating unit and the U-shaped groove pot are arranged on the frame; the U-shaped groove pot comprises a plurality of U-shaped grooves and is supported by rollers; the crank is connected with a driving chain wheel mounted on the output shaft of a frequency conversion motor through a chain; the connecting rod is hinged with the crank shaft and a slide block arranged on one side of the U-shaped groove pot; an electromagnetic support (9) fixed in four corners of the U-shaped groove pot is arranged above the inlet end and the outlet end of the U-shaped groove pot (7); electromagnetic coils (11) and armatures (10) controlled by the electromagnetic coils are arranged at the positions corresponding to two ends of the U-shaped grooves of the U-shaped groove pot and are mounted on the electromagnetic support above the inlet end and the outlet end of the U-shaped groove pot; a pressurizing bar (8) with two ends coated with steel plates is arranged in each U-shaped groove of the U-shaped groove pot. Under the action of electromagnetic forces, the pressurizing bars with two ends coated with the steel plates in the U-shaped groove pot are automatically released and recovered, so that the purposes of controlling the pressurizing time of tea leaves in the U-shaped groove pot and of realizing automatic control over the pressure during tea leaf shaping are achieved.
Description
Technical field
The present invention relates to a kind of tea carding machine, particularly relate to a kind of electromagnetic type tea carding machine that pressurizes automatically, belong to the tea-processing equipment technical field.
Background technology
Tea carding machine is green tea one of the shaping key equipment that completes, extensive use in the Tea Processing production line, shaping under the effect of power such as tealeaves is thrown in reciprocating U-shaped groove pot, collides, rubbed, extruding, issue the variation of giving birth to corresponding physics and tealeaves biochemistry in the heater heat effect simultaneously: with the activity of passivation polyphenol oxidase, evaporation section moisture, the volatilization grass smell, softening tissue; Play the purpose of the shaping that completes.In order to accomplish the requirement of different bar shapeds (aciculiform, flat etc.), in tea making practice for many years, usually adding pressure bar by placement in the U-shaped groove pot of carding machine finishes, but adding the release of pressure bar and reclaim still will be by manually finishing, when having strengthened labour intensity, be unfavorable for that also tealeaves cleans the unmanned requirement of job shop of production, the Tea Processing quality will be subjected to the restriction of workman's technical experience in addition, can't reach the standardized production requirement of tealeaves, influence into the tea quality.
Summary of the invention
The objective of the invention is also needs manually-operated for solving present tea carding machine pressurization shaping, can't realize the problem of automation mechanized operation, a kind of electromagnetic type carding machine that pressurizes automatically is provided, reducing labour intensity, and can be with the tealeaves serialization, to clean production line supporting.
Its technical scheme is: a kind of electromagnetic type carding machine that pressurizes automatically, comprise frame, the U-shaped groove pot that is constituted by a plurality of U-shaped grooves that is arranged on the heating unit on the frame and is supported by roller, be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects by chain, and with crank be arranged on the hinged connecting rod of slide block on U-shaped groove pot one side, it is characterized in that: the top of described U-shaped groove pot entrance end is provided with the electromagnet stent that is fixed on four jiaos in the U-shaped groove pot, on the electromagnet stent of U-shaped groove pot entrance end top, the solenoid corresponding with the U-shaped groove two ends of U-shaped groove pot is installed and by the armature of solenoid controlled, places the pressure bar that adds that two ends are coated with steel plate in the U-shaped groove of U-shaped groove pot respectively.
Its technique effect is: the present invention is by the solenoid in the electromagnet stent that is arranged on U-shaped groove pot top with by the armature of solenoid controlled, according to the program of setting, utilize the effect of electromagnetic force, the pressure bar that adds that two ends in the U-shaped groove that is placed on U-shaped groove pot is coated with steel plate discharges automatically and reclaims, thereby control is to pressing time of tealeaves in the U-shaped groove pot, when realizing the tealeaves shaping to the automatic control of pressure; And realize the frequency of the reciprocal straight-line oscillation of U-shaped groove pot by the rotating speed of adjusting variable-frequency motor; Strengthened the scope of application and the tea making kind of machine, improved one-tenth tea quality simultaneously, reduced labour intensity, realized the tealeaves serialization, cleaned the unmanned requirement of job shop of production.
Description of drawings
Fig. 1 is structural representation front view of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the vertical view after Fig. 1 removes U-shaped groove pot.
The specific embodiment
Shown in Fig. 1-4, a kind of electromagnetic type carding machine that pressurizes automatically, comprise frame 3, the U-shaped groove pot that is constituted by a plurality of U-shaped grooves that is arranged on the heating unit 6 on the frame and is supported by roller 5, be installed in the crank 2 that the drive sprocket on variable-frequency motor 4 output shafts connects by chain, and with crank be arranged on the hinged connecting rod 1 of slide block on U-shaped groove pot one side.The top of U-shaped groove pot 7 entrance ends is provided with the electromagnet stent 9 that is fixed on four jiaos in the U-shaped groove pot, on the electromagnet stent of U-shaped groove pot entrance end top, the solenoid 11 corresponding with the U-shaped groove two ends of U-shaped groove pot is installed and by the armature 10 of solenoid controlled, that places respectively in the U-shaped groove of U-shaped groove pot that two ends are coated with 401 corrosion resistant plates adds pressure bar 8.
The center of above-mentioned crank is above U-shaped groove pot movement locus straight line, and its distance is eccentric throw, thereby has more excellent drive line angle, is conducive to reduce machine vibration and noise.
The length of above-mentioned crank is 65 mm, and length of connecting rod is that 455 mm, eccentric throw are 54 mm.
The U-shaped groove depth of above-mentioned U-shaped groove pot is 150 mm, and width is 120 mm.
Above-mentioned heating unit position 6 is made up of polylith far-infrared ceramic radiant panel 61, and the temperature of every far-infrared ceramic radiant panel is controlled by temperature controller respectively.According to the tea-manufacturing technology requirement of different teas, by the temperature of every far-infrared ceramic radiant panel of temperature controller control, to realize the different warm areas of U-shaped groove pot.
Variable-frequency motor 4 drives crank by chain and rotates, and drives U-shaped groove pot 7 by connecting rod 1 again and realizes linear reciprocating motion, and is adjustable in 2.5 ~ 4.5HZ with the frequency that realizes U-shaped groove pot 7 reciprocal straight-line oscillations by the rotating speed of adjusting variable-frequency motor 4.
Claims (2)
1. electromagnetic type carding machine that pressurizes automatically, comprise frame, the U-shaped groove pot that is constituted by a plurality of U-shaped grooves that is arranged on the heating unit on the frame and is supported by roller, be installed in the crank that the drive sprocket on the variable-frequency motor output shaft connects by chain, and with crank be arranged on the hinged connecting rod of slide block on U-shaped groove pot one side, it is characterized in that: the top of described U-shaped groove pot (7) entrance end is provided with the electromagnet stent (9) that is fixed on four jiaos in the U-shaped groove pot, on the electromagnet stent of U-shaped groove pot entrance end top, the solenoid (11) corresponding with the U-shaped groove two ends of U-shaped groove pot is installed and by the armature (10) of solenoid controlled, that places respectively in the U-shaped groove of U-shaped groove pot that two ends are coated with steel plate adds pressure bar (8);
The center of described crank is above U-shaped groove pot movement locus straight line, and its distance is eccentric throw;
The length of described crank is 65 mm, and length of connecting rod is that 455 mm, eccentric throw are 54 mm;
The U-shaped groove depth of described U-shaped groove pot (7) is 150 mm, and width is 120 mm;
According to the program of setting, utilize the effect of electromagnetic force, the pressure bar that adds that two ends in the U-shaped groove that is placed on U-shaped groove pot is coated with steel plate discharges automatically and reclaims, thus control to the pressing time of tealeaves in the U-shaped groove pot, when realizing the tealeaves shaping to the automatic control of pressure; And realize the frequency of the reciprocal straight-line oscillation of U-shaped groove pot by the rotating speed of adjusting variable-frequency motor.
2. the electromagnetic type according to claim 1 carding machine that pressurizes automatically, it is characterized in that: described heating unit (6) is made up of polylith far-infrared ceramic radiant panel (61), and the temperature of every far-infrared ceramic radiant panel is controlled by temperature controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210005192 CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210005192 CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
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| Publication Number | Publication Date |
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| CN102550714A CN102550714A (en) | 2012-07-11 |
| CN102550714B true CN102550714B (en) | 2013-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210005192 Active CN102550714B (en) | 2012-01-10 | 2012-01-10 | Electromagnetic follow-up pressure carding machine |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102845545B (en) * | 2012-09-28 | 2013-09-04 | 宣城绿源机械制造有限公司 | Automatic horizontal type continuous tea-strip-tidying machine set |
| CN103229861B (en) * | 2013-05-10 | 2015-01-14 | 镇江市丹徒区茗缘茶叶专业合作社 | Tea strip tidying machine capable of reducing temperature |
| CN104012706B (en) * | 2014-06-18 | 2016-06-01 | 宣城绿源机械制造有限公司 | Tea carding machine |
| CN105446987B (en) * | 2014-06-30 | 2019-03-26 | 北京金山安全软件有限公司 | Picture garbage file identification method and device and electronic equipment |
| CN104872308A (en) * | 2015-05-25 | 2015-09-02 | 安徽农业大学 | Automatic reciprocating vibrating-type tea carding machine |
| CN105248685B (en) * | 2015-10-16 | 2019-04-02 | 贵州省湄潭县黔茗茶业有限责任公司 | Can bottom discharge tealeaves shape bucket |
| CN108294130B (en) * | 2017-10-27 | 2021-07-23 | 中华全国供销合作总社杭州茶叶研究所 | Tea strip arranges in succession and presses device |
| CN110326678A (en) * | 2019-08-12 | 2019-10-15 | 南宁市创宇茶叶机械有限公司 | A kind of oscillating rod type automatic roll carding machine |
| CN114532423B (en) * | 2022-03-09 | 2024-01-09 | 浙江安吉宋茗白茶有限公司 | Tea carding and unhooking machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101530145A (en) * | 2009-04-26 | 2009-09-16 | 周忠 | A ladder continuous tea-carding machine |
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
-
2012
- 2012-01-10 CN CN 201210005192 patent/CN102550714B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101530145A (en) * | 2009-04-26 | 2009-09-16 | 周忠 | A ladder continuous tea-carding machine |
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
Non-Patent Citations (4)
| Title |
|---|
| U 型多槽锅式茶叶理条机传动机构的参数确定;赵华勇等;《农业化研究》;20091031(第10期);第22-24页 * |
| 基于蚁群算法的茶叶理条机参数优化设计;李兵等;《农业工程学报》;20111031;第27卷(第10期);第79-81页 * |
| 李兵等.基于蚁群算法的茶叶理条机参数优化设计.《农业工程学报》.2011,第27卷(第10期),第79-81页. |
| 赵华勇等.U 型多槽锅式茶叶理条机传动机构的参数确定.《农业化研究》.2009,(第10期),第22-24页. |
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| CN102550714A (en) | 2012-07-11 |
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