CN201393516Y - Step type continuous strip arranging machine - Google Patents
Step type continuous strip arranging machine Download PDFInfo
- Publication number
- CN201393516Y CN201393516Y CN2009201502175U CN200920150217U CN201393516Y CN 201393516 Y CN201393516 Y CN 201393516Y CN 2009201502175 U CN2009201502175 U CN 2009201502175U CN 200920150217 U CN200920150217 U CN 200920150217U CN 201393516 Y CN201393516 Y CN 201393516Y
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Abstract
The utility model relates to a tea processing equipment, especially a continuous tea strip arranging machine which comprises two or more independent strip arranging machines; the independent strip arranging machine comprises a frame, a driving mechanism, a heat source apparatus and a pan rack which reciprocates upon the frame, an open type multiple-grooved pan is mounted on the pan rack; the independent strip arranging machines are integrated in steps style with the open type multiple-grooved pans having longitudinal inclination angles. When the tea is vibrated in the independent strip arranging machine, it can move from upper end to lower end because of the longitudinal inclination angles of the multiple-grooved pan, then to next independent strip arranging machine, finally flows out continuously from the tea outlet. Every independent strip arranging machine can be set with different temperature and reciprocation vibration frequency; and the continuous operation of strip arranging process can be realized, that is, tea is put into the machine from one end, and flows to the output end under the effect of multiple-grooved pan vibration. The machine of the utility model can realize continuous production, and the produced tea has the advantages of unified strip shape and good quality.
Description
Technical field
The utility model relates to a kind of tea-processing equipment, especially relates to the continuous carding machine of a kind of tealeaves.
Background technology
Tea carding is the critical process of bar shaped tea processing technology.For a long time, this operation relies on manually-operated, and not only work efficiency is low, labour intensity is big, and easily causes the secondary pollution of Tea Processing process, and tea-processing also needs veteran master worker simultaneously.The modal tea carding shaping of prior art machinery adopts traditional single Cooker structure, mainly comprises the pot frame that frame, drives structure, heat power supply device and frame top are reciprocating, on the pot frame multiple-grooved pot is installed.Behind one pot of tea carding, need to shut down, overturning is come out, therefore can only the batch (-type) operation, and Tea Production efficient is low, and labour intensity is big.Simultaneously it can only a people one machine operation, and labor waste is big.
For improving the automaticity of tea carding, the technical staff in tea machinery field has also constantly proposed many improvement technology to tea carding machine.The disclosed patent No. of China's utility model patent is ZL00208176.8 (a kind of tea carding machine), ZL200720039976.5, (a kind of tea carding machine that is suitable for famous-brand and high-quality tea making), ZL 200720112330.5 (the automatic enzyme deactivating and strip sorting machine of far infrared tealeaves), ZL 200820085804.6 (a kind of continuous carding machine feeding distribution mechanism), ZL200820085803.1 (a kind of continuous de-enzyming carding machine) an or the like tea carding machine, and these tea carding machines all are to adopt the long pot of a multiple-grooved body that laterally moves reciprocatingly that the inclination angle is set to realize.The major defect of above-mentioned technical scheme has: because the weight of long pot body is big, in actual use, reciprocating speed is slow, reason bar poor effect; In addition, when the long pot of multiple-grooved body moved back and forth, the reciprocating frequence from the tea inlet port to the tea outlet all was identical, different phase can not be set different frequency is set, and required to have certain distance, the difficult quality guarantee of tea carding with tea-manufacturing technology.
The utility model content
The purpose of this utility model is in order to solve above-mentioned the deficiencies in the prior art, to provide a kind of in the Tea Processing process, temperature and speed-controllable, adjustable in tea making process, and can produce the tea carding equipment that automaticity is high continuously.
The technical scheme that technical problem adopted that the utility model solves is:
One species stage continuous arranging bar machine, comprise the monomer carding machine, the monomer carding machine comprises the pot frame that frame, driving mechanism, heat power supply device and frame top move back and forth, the multiple-grooved pot of open type is installed on the pot frame, it is characterized in that: above-mentioned monomer carding machine has more than two and two, the monomer carding machine is arranged by ladder and is formed integral body, and the multiple-grooved pot of carding machine vertically has the inclination angle.Arrange by monomer carding machine ladder, can realize the operation of continous way reason bar, tealeaves utilizes the fore-and-aft tilt angle of multiple-grooved pot to be flowed to low side by high-end automatically in monomer carding machine vibration reason bar, arrive next monomer carding machine then, after tea outlet flow out continuously
As preferably, three to six of above-mentioned monomer carding machines are best.
As preferably, the fore-and-aft tilt scope of the multiple-grooved pot of above-mentioned monomer carding machine is best for the 0.5-3 degree.
But heat power supply device electricity consumption, bavin and coal etc.As preferably, above-mentioned heat power supply device is an electric heater unit, the monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle, on the rack-mounted slide rail of pot frame, the bottom inside of multiple-grooved pot is curved with the cell body wall near the bottom, the electric heater unit with the form of pot bottom coupling is posted in the outside, the bottom surface of multiple-grooved pot, and electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.
As preferably, be in series with vibra shoot on the most last platform of above-mentioned monomer carding machine, tealeaves enters the monomer carding machine by vibra shoot earlier and manages bar.
The beneficial effects of the utility model are:
1, owing to arranges by monomer carding machine ladder, can realize the work of continous way reason bar, tealeaves in monomer carding machine vibration reason bar, the fore-and-aft tilt angle that utilizes the multiple-grooved pot automatically by high-end to low side, arrive next monomer reason bar pot then, after tea outlet flow out continuously.Reason bar process can realize continuous operation, and promptly this machine advances tea by an end, and tealeaves slides to out end automatically under the vibration effect of multiple-grooved pot, improved production efficiency.
2, the utility model combines the advantage of single carding machine in the past, and structural design is more reasonable, simple, and tealeaves bar Suo Lide is tighter straight.And on each open type multiple-grooved pot, different temperature, speed can be set, can realize the technical data in each stage in the tea-manufacturing technology easily, thereby the bar shaped that reaches reason bar tea is unified, made tealeaves class height, quality better.
3, the utility model can with existing any continuous de-enzyming machine, dryer and other tea making equipment, by the supporting use of connecting of auxiliary equipment such as elevator and vibra shoot, realize the tea making serialization, clean.
Description of drawings
Below in conjunction with drawings and Examples utility model is further specified.
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the monomer carding machine structural representation of the utility model embodiment.
Among the figure: 1, monomer carding machine 2, frame 3, vibra shoot 4, crank 5, baffle plate 6, pot frame 7, multiple-grooved pot 8, electric heater unit 9, slide rail 10, speed governing axle 11, motor 12, big belt pulley 13, middle belt pulley 14, driving triangular belt etc.
The specific embodiment
Among Fig. 1, Fig. 2, one species stage continuous arranging bar machine, comprise monomer carding machine 1, monomer carding machine 1 comprises the pot frame 6 that frame 2, driving mechanism, electric heater unit 8 and frame 2 tops move back and forth, and the multiple-grooved pot 7 of open type is installed on the pot frame 6, and the cross section of multiple-grooved pot 7 is the U-shaped structure, be provided with eight groove pots, monomer carding machine 1 has four arrange to form wholely by ladder, and a pot frame 6 is provided with the inclination angle adjusting screw(rod), and the multiple-grooved pot 7 that can be used for regulating monomer carding machine 1 vertically has the inclination angle.Usually, the multiple-grooved pot 7 fore-and-aft tilt angles of monomer carding machine 1 are 1 degree.Driving mechanism comprises motor 11, big belt pulley 12, middle belt pulley 13 and driving triangular belt 14 etc., motor 11 can transmission big belt pulley 12 and middle belt pulley 13 by driving triangular belt 14, and middle belt pulley 13 and 6 on frame of pot are provided with the crank 4 of toggle.Pot frame 6 is installed on the slide rail 9 on the frame 2, and slide rail 9 is made up of slideway oil groove and sliding axle rail.The bottom inside of multiple-grooved pot 7 is curved with the cell body wall near the bottom, the electric heater unit 8 with the form of pot bottom coupling is posted in the outside, bottom surface of multiple-grooved pot, electric heater unit 8 is many parallel electrothermal tubes, be provided with heat-insulation layer below the electric heater unit 8, electric heater unit 8 is provided with temperature sensing probe, receive temperature controller, can regulate the control temperature.Motor 11 can transmission big belt pulley 12 and middle belt pulley 13 by driving triangular belt 14, and middle belt pulley 13 drives the crank 5 of toggles, can realize pot frame 6 traverse motions.On motor 11, be connected with speed governing axle 10, the angle of motor 11 can be adjusted by the handle of speed governing axle 10, pot frame 6 traverse motion speed (motor 11 also can adopt electromagnetic adjustable speed motor to realize speed change) can be realized by the degree of tightness of adjusting the speed change belt wheel.The Cha Kou that goes out of monomer carding machine 1 is provided with baffle plate 5, and the purpose of baffle plate 5 is the next monomer carding machines 1 that successfully enter series connection for the tealeaves of each monomer carding machine 1.
Be in series with vibra shoot 3 on the most last platform of monomer carding machine 1, the elevator of on vibra shoot 3, can connecting, elevator rises to tealeaves on the vibra shoot 3, and tealeaves enters monomer carding machine 1 by vibra shoot 3 earlier and manages bar.The multiple-grooved pot 7 of monomer carding machine 1 is traverse motion under crank 5 effects of toggle, tealeaves is thrown, is fallen and hit, rub with the hands and roll, scrape cunning by flat therein, vertical bar and preliminary typing gradually under the heating power acting in conjunction, owing to arrange by monomer carding machine 1 ladder, can realize the work of continous way reason bar, tealeaves is in monomer carding machine 1 vibration reason bar, the fore-and-aft tilt angle that utilizes multiple-grooved pot 7 automatically by high-end to low side, arrive the multiple-grooved pot 7 of next monomer reason bar 1 then, after tea outlet flow out continuously.Reason bar process can realize continuous operation, and promptly this machine advances tea by an end, and tealeaves slides to out end automatically under the vibration effect of multiple-grooved pot 7, improved production efficiency.The process equipment of the utility model embodiment can all adopt stainless steel material, has vibra shoot 3 to connect dry each operation from completing, and has realized that tealeaves does not land serialization production.The utility model embodiment and existing any continuous de-enzyming machine, dryer and other tea making equipment by the supporting use of connecting of auxiliary equipment such as elevator and vibra shoot 3, are realized the tea making automation, clean.
Arrange by monomer carding machine 1 ladder, can realize the operation of continous way reason bar, tealeaves utilizes the fore-and-aft tilt angle of multiple-grooved pot 7 to be flowed to low side by high-end automatically in monomer carding machine 1 vibration reason bar, arrive next monomer carding machine 1 then, after tea outlet flow out continuously.The fore-and-aft tilt angle of each multiple-grooved pot 7 can be by regulating the inclination angle adjusting screw(rod), and the multiple-grooved pot 7 of regulating monomer carding machine 1 vertically has the inclination angle.By regulating the inclination angle, can control the reason bar time.In the present embodiment, the reason bar time of tealeaves is 5-10 minute.In concrete the enforcement, can increase auxiliary blowing hot-air device at multiple-grooved pot 7, the hot blast air-supply arrangement reaches hot blast and quickens distributing of steam, makes the color of tealeaves more emerald green, greener.
In each monomer carding machine 1, can in different phase different reciprocating frequences and temperature be set according to different tealeaves technology, applying flexible in tea making process, easy to operate, can realize serialization.Multiple-grooved pot 6 temperature during the reason bar can be regulated between 80 ℃-150 ℃, and multiple-grooved pot 6 speed adjustable ranges are different, and reciprocating frequence is between 90-220 time/minute, and the actual temp and the reciprocating frequence of each monomer carding machine 1 decide according to technology.
Claims (9)
1, a species stage continuous arranging bar machine, comprise the monomer carding machine, the monomer carding machine comprises the pot frame that frame, driving mechanism, heat power supply device and frame top move back and forth, the multiple-grooved pot of open type is installed on the pot frame, it is characterized in that: above-mentioned monomer carding machine has more than two and two, the monomer carding machine is arranged by ladder and is formed integral body, and the multiple-grooved pot of carding machine vertically has the inclination angle.
2, a species stage continuous arranging bar machine according to claim 1 is characterized in that at above-mentioned monomer carding machine be three to six.
3, a species stage continuous arranging bar machine according to claim 1 and 2 is characterized in that the fore-and-aft tilt scope at the multiple-grooved pot of above-mentioned monomer carding machine is the 0.5-3 degree.
4, a species stage continuous arranging bar machine according to claim 1 and 2, it is characterized in that at above-mentioned heat power supply device be electric heater unit, the monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle, on the rack-mounted slide rail of pot frame, the bottom inside of open type multiple-grooved pot is curved with the cell body wall near the bottom, the electric heater unit with the form of pot bottom coupling is posted in the outside, bottom surface of multiple-grooved pot, electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.
5, a species stage continuous arranging bar machine according to claim 3, it is characterized in that at above-mentioned heat power supply device be electric heater unit, the monomer carding machine comprises the pot frame of the crank connection that is installed on frame, toggle, on the rack-mounted slide rail of pot frame, the bottom inside of open type multiple-grooved pot is curved with the cell body wall near the bottom, the electric heater unit with the form of pot bottom coupling is posted in the outside, bottom surface of multiple-grooved pot, electric heater unit is many parallel electrothermal tubes, is provided with heat-insulation layer below the electric heater unit.
6, a species stage continuous arranging bar machine according to claim 1 and 2 is characterized in that being in series with vibra shoot on the most last platform of above-mentioned monomer carding machine.
7, a species stage continuous arranging bar machine according to claim 3 is characterized in that being in series with vibra shoot on the most last platform of above-mentioned monomer carding machine.
8, a species stage continuous arranging bar machine according to claim 4 is characterized in that being in series with vibra shoot on the most last platform of above-mentioned monomer carding machine.
9, a species stage continuous arranging bar machine according to claim 5 is characterized in that being in series with vibra shoot on the most last platform of above-mentioned monomer carding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201502175U CN201393516Y (en) | 2009-04-29 | 2009-04-29 | Step type continuous strip arranging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201502175U CN201393516Y (en) | 2009-04-29 | 2009-04-29 | Step type continuous strip arranging machine |
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| Publication Number | Publication Date |
|---|---|
| CN201393516Y true CN201393516Y (en) | 2010-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201502175U Expired - Fee Related CN201393516Y (en) | 2009-04-29 | 2009-04-29 | Step type continuous strip arranging machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102524437A (en) * | 2012-01-10 | 2012-07-04 | 安徽农业大学 | Pneumatic type automatically-pressurized tea strip tidying machine |
| CN101530145B (en) * | 2009-04-26 | 2012-07-18 | 浙江珠峰机械有限公司 | A ladder continuous tea-carding machine |
-
2009
- 2009-04-29 CN CN2009201502175U patent/CN201393516Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101530145B (en) * | 2009-04-26 | 2012-07-18 | 浙江珠峰机械有限公司 | A ladder continuous tea-carding machine |
| CN102524437A (en) * | 2012-01-10 | 2012-07-04 | 安徽农业大学 | Pneumatic type automatically-pressurized tea strip tidying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100203 Termination date: 20100429 |