CN103587123A - Rubber pad-printing production line - Google Patents
Rubber pad-printing production line Download PDFInfo
- Publication number
- CN103587123A CN103587123A CN201310518762.6A CN201310518762A CN103587123A CN 103587123 A CN103587123 A CN 103587123A CN 201310518762 A CN201310518762 A CN 201310518762A CN 103587123 A CN103587123 A CN 103587123A
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- rubber
- cutting
- roller
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- pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
A rubber pad-printing production line comprises a rubber extruder, the feed inlet of the rubber extruder is provided with a hopper, and the rubber extruder is successively connected with a forming die, a cooling tank, a water-washing tank, a blower, a hot-pressing pad printing mechanism and a cutting mechanism. According to the rubber pad-printing production line, the processes of manufacturing, forming, pad-printing, cutting and the like are combined into the production line, so that needed rubber are continuously rapidly manufactured, is subjected to rapid cooling by the cooling tank, and is subjected to cleaning, blow-drying, beforehand printing, mechanized automatic pad printing and cutting, and the various processes are linked up reasonably, and thus the production efficiency on rubber is improved and rubber production is automatically achieved.
Description
Technical field
The present invention relates to a kind of rubber production equipment, especially a kind of rubber bat printing production line.
Background technology
At present in the production process of rubber, the making of rubber is generally to adopt rubber extruder, the raw material of making rubber are put into hopper, raw material stir and enter after rubber extruder, through adding the mode of hot extrusion, extrude rubber, then the rubber through extrusion modling also needs through operations such as cutting, stamp and packings, therefore at rubber, make processing subsequent processing and also need to carry rubber, and each operation needs staff's processing, so not only greatly increased staff's workload, and rubber production efficiency is low.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, a kind of rubber bat printing production line is provided, realize a series of production processes of making, stamp, cutting that automatically complete rubber, reasonable link between each operation, reach rapid processing without interruption, improve rubber production efficiency, the work reducing a staff.
The present invention solves the technical scheme that its technical problem adopts: this rubber bat printing production line, comprise rubber extruder, the charging aperture of rubber extruder is provided with hopper, and wherein rubber extruder is in turn connected into mould, cooling bath, rinsing bowl, hair-dryer, hot pressing transfer printing mechanism and cutting mechanism.
Wherein the extrusion of rubber extruder connects into mould, and the outlet of mould is flat structure; The rubber of extruding is like this flat structure, and that the rubber of flat structure is conducive to is cooling, conveying, stamp and cutting, for operation is below brought a lot of convenience.
Wherein the entrance of cooling bath is provided with one group of guide roller being connected with mould outlet, guide roller is arranged to cooling bath bottom angled from mould outlet, cooling bath bottom is provided with the cross bar that presses down rubber, the outlet of cooling bath is provided with a pair of upper and lower spaced lower compression roller and backing roll, and backing roll is connected with the first conveying motor; The rubber temperature of just extruding from extruder is higher, and rubber is softer, is easy to distortion, must be through supercooling, the guide bars that therefore at cooling bath entrance one row's gentle dip is set is carried rubber, prevents rubber distortion, rubber is entered in water, carry out cooling, also play cleaning action simultaneously.The lower compression roller of cooling bath outlet and backing roll are mainly to play the effect of carrying rubber, and cooling good rubber is delivered to subsequent processing, descend the effect of rubber also being played to pressing that presses down of nip roll simultaneously, make rubber surface more smooth smooth.
Wherein rinsing bowl is the trough body structure that clear water is housed, and rinsing bowl is located at the below of hot pressing transfer printing mechanism entrance point; Cooled rubber enters in rinsing bowl and cleans, and rinsing bowl is located at lower, and rubber falls to entering rinsing bowl out from cooling bath, then have again and rise and enter in hot pressing transfer printing mechanism, rubber in the process rising, the downward landing of water stain meeting on rubber surface.
Wherein hair-dryer is located at the top of rinsing bowl, and the oblique lower installation of air outlet of hair-dryer is also positioned at hot pressing transfer printing mechanism entrance point; In hair-dryer, blow out hot blast, by the water stain oven dry on rubber surface, the oblique lower installation of the air outlet of hair-dryer, blows downwards water stain like this, and drying effect is better.
Wherein hot pressing transfer printing mechanism comprises workbench, the entrance point of workbench and the port of export are respectively equipped with stamp guide roller, the centre of workbench is provided with stamp backing roll, and the top of stamp backing roll is provided with the hot-pressing roller with heating function, and hot-pressing roller is connected with the second conveying motor; Workbench is provided with support column, and wherein hot-pressing roller is slidably connected on support column; The entrance point of workbench and the top of the port of export are respectively equipped with that calico paper rolls out axle and calico paper is involved in axle, and wherein the two ends, left and right of hot-pressing roller are respectively equipped with the calico paper axis of guide; This structure is surperficial to rubber by the mode bat printing of hot pressing by the stamp on calico paper, also rubber is played the effect of conveying simultaneously.
Wherein cutting mechanism comprises board, the entrance point of board is provided with row's cutting guide roller and a pair of upper and lower spaced cutting conveying roller, cutting conveying roller connects the 3rd and carries motor, board is provided with a pair of oil cylinder, piston rod on oil cylinder vertically stretches out board upper surface, and on piston rod, part cover has spring, the two ends of spring to withstand on respectively piston rod top and board surface, between two-piston masthead end, the pressing plate being fixed on two-piston bar is installed, the lower surface of pressing plate is provided with cutting knife.Cutting conveying roller carries out interval conveying to rubber, and oil cylinder pulls pressing plate, makes cutting knife downwards and to rubber stripping and slicing, and automatic operating is simple to operate.
Wherein the top of support column is fixed with cross bar, wherein calico paper rolls out axle and calico paper is involved in the two ends that axle is separately fixed at cross bar, wherein cross bar is fixed with a secondary bar by pole level, on cross bar and secondary bar, bolt is installed, on bolt, be connected with slide bar, on slide bar, have a chute, chute is arranged on bolt, and wherein the calico paper axis of guide is installed the lower end of slide bar.Can realize the adjusting of axis of guide position and angle like this, be applicable to the guide effect of calico paper.
Cutting knife is loop configuration, pressing plate lower surface is provided with and lays respectively at cutting knife inside and outside interior spring bearer plate and outer spring bearer plate, interior spring bearer plate and outer spring bearer plate are arranged on pressing plate by rag iron spring, wherein in the gap of cutting knife between interior spring bearer plate and outer spring bearer plate.Under interior like this spring bearer plate and outer spring bearer plate are automatic, push away the inside and outside rubber of cutting knife, avoid cropped rubber out to stick on cutting knife.
Slide block is installed in the bottom of workbench, and slide block is located on the slide rail of horizontal installation, and slide rail is arranged on bracing frame.Hot pressing transfer printing mechanism can laterally slide on bracing frame like this, regulates the lateral attitude of hot pressing transfer printing mechanism.
The effect that the present invention is useful is: the present invention is combined into a production line to operations such as the making of rubber, moulding, bat printing, cuttings, quick Fabrication becomes required rubber without interruption, cooling fast by cooling bath, and through cleaning and drying up, ahead of time rubber is carried out to stamp, rubber is carried out to the automatic bat printing of mechanization and cutting, each operation reasonable link, improved the production efficiency of rubber, automation completes the production of rubber.
Accompanying drawing explanation
Fig. 1 is the structural representation of outer side edges of the present invention;
Fig. 2 is the structural representation of inner side edge of the present invention;
Fig. 3 is the structural representation of mould in the present invention;
Fig. 4 is the structural representation of cooling bath in the present invention;
Fig. 5 is the structural representation of cooling bath outlet conveying mechanism in the present invention;
Fig. 6 is the structural representation of hot pressing transfer printing mechanism in the present invention;
Fig. 7 is the structural representation of cutting mechanism in the present invention;
Fig. 8 is the internal view of cutting mechanism in the present invention;
Fig. 9 is the structural representation that in Fig. 8, cutting knife is installed.
Description of reference numerals: rubber extruder 1, mould 2, outlet 2-1, cooling bath 3, guide roller 3-1, cross bar 3-2, lower compression roller 3-3, backing roll 3-4, first carries motor 3-5, rinsing bowl 4, hair-dryer 5, hot pressing transfer printing mechanism 6, workbench 6-1, stamp guide roller 6-2, stamp backing roll 6-3, hot-pressing roller 6-4, second carries motor 6-5, support column 6-6, cross bar 6-61, pole 6-62, secondary bar 6-63, bolt 6-64, slide bar 6-65, chute 6-66, calico paper axis of guide 6-7, calico paper rolls out axle 6-8, calico paper is involved in axle 6-9, slide block 6-10, slide rail 6-11, 6-12 on bracing frame, cutting mechanism 7, board 7-1, cutting guide roller 7-2, cutting conveying roller 7-3, the 3rd carries motor 7-4, oil cylinder 7-5, piston rod 7-6, spring 7-7, pressing plate 7-8, cutting knife 7-9, hopper 8.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
With reference to accompanying drawing: this rubber bat printing production line, comprise rubber extruder 1, the charging aperture of rubber extruder 1 is provided with hopper 8, rubber extruder 1 is in turn connected into mould 2, cooling bath 3, rinsing bowl 4, hair-dryer 5, hot pressing transfer printing mechanism 6 and cutting mechanism 7, making the raw material of rubber pours in hopper 8 and enters in rubber extruder 1, rubber extruder is by preheating, heating, the mode that stirs extruding is squeezed into rubber by raw material, and extrude and be flat structure from mould 2, the rubber of just having extruded is with heat, rubber compressive strain is fallen in direct printing meeting, therefore first cooling by cooling bath 3, make its sclerosis, by clear water, clean again, then dry, like this after rubber sclerosis under the effect of hot pressing transfer printing mechanism 6 to rubber surface printing, stamp finishes rear rubber to be carried out to cutting, thereby obtain finished product.
Wherein the extrusion of rubber extruder 1 connects into mould 2, and the outlet 2-1 of mould 2 is flat structure, and rubber squeezes out and shapes from the outlet 2-1 of flat structure;
Wherein the entrance of cooling bath 3 is provided with one group of guide roller 3-1 being connected with mould 2 outlets, guide roller 3-1 arranges to cooling bath 3 bottom angled from mould 2 outlets, cooling bath 3 bottoms are provided with the cross bar 3-2 that presses down rubber, the outlet of cooling bath 3 is provided with a pair of upper and lower spaced lower compression roller 3-3 and backing roll 3-4, and backing roll 3-4 is connected with the first conveying motor 3-5; This structure is to carry out coolingly to just squeezing out the rubber of heating, guarantees to prevent its distortion in the process of carrying simultaneously.
Wherein rinsing bowl 4 is for being equipped with the trough body structure of clear water, and rinsing bowl 4 is located at the below of hot pressing transfer printing mechanism 6 entrance points;
Wherein hair-dryer 5 is located at the top of rinsing bowl 4, and the oblique lower installation of air outlet of hair-dryer 5 is also positioned at hot pressing transfer printing mechanism 6 entrance points;
Wherein hot pressing transfer printing mechanism 6 comprises workbench 6-1, the entrance point of workbench 6-1 and the port of export are respectively equipped with stamp guide roller 6-2, the centre of workbench 6-1 is provided with stamp backing roll 6-3, the top of stamp backing roll 6-3 is provided with the hot-pressing roller 6-4 with heating function, and hot-pressing roller 6-4 is connected with the second conveying motor 6-5; Workbench 6-1 is provided with support column 6-6, and wherein hot-pressing roller 6-4 is slidably connected at support column 6-6 above, and the lower air cylinder 6-7 that presses down hot-pressing roller 6-4 is installed on support column 6-6; The entrance point of workbench 6-1 and the top of the port of export are respectively equipped with that calico paper rolls out axle 6-8 and calico paper is involved in axle 6-9, and wherein the right and left of hot-pressing roller 6-4 is respectively equipped with calico paper axis of guide 6-10;
Wherein cutting mechanism 7 comprises board 7-1, the entrance point of board 7-1 is provided with row's cutting guide roller 7-2 and a pair of upper and lower spaced cutting conveying roller 7-3, cutting conveying roller 7-3 connects the 3rd and carries motor 7-4, board 7-1 is provided with a pair of oil cylinder 7-5, piston rod 7-6 on oil cylinder 7-5 vertically stretches out board 7-1 upper surface, the upper part cover of piston rod 7-6 has spring 7-7, the two ends of spring 7-7 withstand on respectively piston rod 7-6 top and board 7-1 surface, the pressing plate 7-8 being fixed on two-piston bar 7-6 is being installed between two-piston bar 7-6, the lower surface of pressing plate 7-8 is provided with cutting knife 7-9.
The top of support column 6-6 is fixed with cross bar 6-61, wherein calico paper rolls out axle 6-8 and calico paper is involved in the two ends that axle 6-9 is separately fixed at cross bar 6-61, wherein cross bar 6-61 is fixed with a secondary bar 6-63 by pole 6-62 level, on cross bar 6-61 and secondary bar 6-63, bolt 6-64 is installed, on bolt 6-64, be connected with slide bar 6-65, on slide bar 6-65, have a chute 6-66, it is upper that chute 6-66 is arranged on bolt 6-64, and wherein calico paper axis of guide 6-10 installs the lower end of slide bar 6-65.
Cutting knife 7-9 is loop configuration, pressing plate 7-8 lower surface is provided with and lays respectively at cutting knife 7-9 inside and outside interior spring bearer plate 7-10 and outer spring bearer plate 7-11, it is upper that interior spring bearer plate 7-10 and outer spring bearer plate 7-11 are arranged on pressing plate 7-8 by rag iron spring 7-12, wherein in the gap of cutting knife 7-9 between interior spring bearer plate 7-10 and outer spring bearer plate 7-11.
Slide block 6-10 is installed in the bottom of workbench 6-1, and slide block 6-10 is located on the slide rail 6-11 of horizontal installation, and slide rail 6-11 is arranged on 6-12 on bracing frame.
Although the present invention illustrates and describes by reference to preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation in form and details.
Claims (4)
1. a rubber bat printing production line, comprise rubber extruder (1), the charging aperture of rubber extruder (1) is provided with hopper (8), it is characterized in that: described rubber extruder (1) is in turn connected into mould (2), cooling bath (3), rinsing bowl (4), hair-dryer (5), hot pressing transfer printing mechanism (6) and cutting mechanism (7)
The extrusion of described rubber extruder (1) connects into mould (2), and the outlet (2-1) of mould (2) is flat structure;
The entrance of described cooling bath (3) is provided with one group of guide roller (3-1) being connected with mould (2) outlet, guide roller (3-1) is arranged to cooling bath (3) bottom angled from mould (2) outlet, cooling bath (3) bottom is provided with the cross bar (3-2) that presses down rubber, the outlet of cooling bath (3) is provided with a pair of upper and lower spaced lower compression roller (3-3) and backing roll (3-4), and backing roll (3-4) is connected with the first conveying motor (3-5);
Described rinsing bowl (4) is for being equipped with the trough body structure of clear water, and rinsing bowl (4) is located at the below of hot pressing transfer printing mechanism (6) entrance point;
Described hair-dryer (5) is located at the top of rinsing bowl (4), and the oblique lower installation of air outlet of hair-dryer (5) is also positioned at hot pressing transfer printing mechanism (6) entrance point;
Described hot pressing transfer printing mechanism (6) comprises workbench (6-1), the entrance point of workbench (6-1) and the port of export are respectively equipped with stamp guide roller (6-2), the centre of workbench (6-1) is provided with stamp backing roll (6-3), the top of stamp backing roll (6-3) is provided with the hot-pressing roller (6-4) with heating function, and hot-pressing roller (6-4) is connected with the second conveying motor (6-5); Workbench (6-1) is provided with support column (6-6), and described hot-pressing roller (6-4) is slidably connected on support column (6-6); The entrance point of workbench (6-1) and the top of the port of export are respectively equipped with that calico paper rolls out axle (6-8) and calico paper is involved in axle (6-9), and the right and left of described hot-pressing roller (6-4) is respectively equipped with the calico paper axis of guide (6-7);
Described cutting mechanism (7) comprises board (7-1), the entrance point of board (7-1) is provided with row's cutting guide roller (7-2) and a pair of upper and lower spaced cutting conveying roller (7-3), cutting conveying roller (7-3) connects the 3rd and carries motor (7-4), board (7-1) is provided with a pair of oil cylinder (7-5), piston rod (7-6) on oil cylinder (7-5) vertically stretches out board (7-1) upper surface, the upper part cover of piston rod (7-6) has spring (7-7), the two ends of spring (7-7) withstand on respectively piston rod (7-6) top and board (7-1) surface, the pressing plate (7-8) being fixed on two-piston bar (7-6) is being installed between two-piston bar (7-6), the lower surface of pressing plate (7-8) is provided with cutting knife (7-9).
2. rubber bat printing production line according to claim 1, it is characterized in that: the top of described support column (6-6) is fixed with cross bar (6-61), described calico paper rolls out axle (6-8) and calico paper is involved in the two ends that axle (6-9) is separately fixed at cross bar (6-61), described cross bar (6-61) is fixed with a secondary bar (6-63) by pole (6-62) level, on cross bar (6-61) and secondary bar (6-63), bolt (6-64) is installed, on bolt (6-64), be connected with slide bar (6-65), on slide bar (6-65), have a chute (6-66), chute (6-66) is arranged on bolt (6-64), the described calico paper axis of guide (6-10) is installed the lower end of slide bar (6-65).
3. rubber bat printing production line according to claim 1, it is characterized in that: described cutting knife (7-9) is loop configuration, pressing plate (7-8) lower surface is provided with and lays respectively at cutting knife (7-9) inside and outside interior spring bearer plate (7-10) and outer spring bearer plate (7-11), it is upper that interior spring bearer plate (7-10) and outer spring bearer plate (7-11) are arranged on pressing plate (7-8) by rag iron spring (7-12), and described cutting knife (7-9) is positioned at the gap between spring bearer plate (7-10) and outer spring bearer plate (7-11).
4. rubber bat printing production line according to claim 1, it is characterized in that: slide block (6-10) is installed in the bottom of described workbench (6-1), slide block (6-10) is located on the slide rail (6-11) of horizontal installation, and slide rail (6-11) is arranged on (6-12) on bracing frame.
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CN201310518762.6A CN103587123B (en) | 2013-10-29 | 2013-10-29 | Rubber pad-printing production line |
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Denomination of invention: Rubber pad printing production line Effective date of registration: 20220917 Granted publication date: 20150722 Pledgee: Bank of China Limited Qingyuan County sub branch Pledgor: ZHEJIANG QINGYUAN OUDI INDUSTRIAL Co.,Ltd. Registration number: Y2022330002296 |