CN201682982U - Straight-strip rice vermicelli production line - Google Patents
Straight-strip rice vermicelli production line Download PDFInfo
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- CN201682982U CN201682982U CN2009202959667U CN200920295966U CN201682982U CN 201682982 U CN201682982 U CN 201682982U CN 2009202959667 U CN2009202959667 U CN 2009202959667U CN 200920295966 U CN200920295966 U CN 200920295966U CN 201682982 U CN201682982 U CN 201682982U
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Abstract
The utility model discloses a straight-strip rice vermicelli production line, which comprises an automatic cooking machine, a vermicelli chunk conveyor, a vermicelli extruder, a cut-off vermicelli forming machine, a vermicelli aging room, a vermicelli conveying conveyor, a washing vermicelli loosening machine, a dehumidifying conveyor, an automatic vermicelli transfer machine and a movable rod single-layer hanging drier. The straight-strip rice vermicelli production line has the advantages of high production efficiency, boilproof produced rice vermicelli and fine drying effect.
Description
Technical field
The utility model relates to the production line of straight rice-flour noodles.
Background technology
Now, because straight rice-flour noodles straight, anti-boiled, mouthfeel is good, the demand of straight rice-flour noodles increases day by day, therefore, requirement to the production cost of straight rice-flour noodles, production efficiency is also more and more higher, in order to reduce production costs and to enhance productivity, the production of powder face develops to the fully-automatic production line direction.In the full-automation of straight rice-flour noodles is produced, the boiling fastness, the mouthfeel that improve straight rice-flour noodles are one of main research directions, and because the diameter of straight rice-flour noodles is big, and brought trouble to oven dry, therefore, provide a kind of production efficiency height, anti-ly boil, the production line of good drying effect necessitates.
The utility model content
The purpose of this utility model be for a kind of production efficiency height be provided, anti-ly boil, good drying effect becomes to hang straight rice-flour noodles production line easily.
For achieving the above object, the straight rice-flour noodles production line comprises the self-cooked machine, powder ball conveyer, the extruding strings device that transmit by material, cuts into on-hook, vermicelli burn-in chamber, send and hang conveyer, washing Song Siji, moisture removing conveyer, pass the on-hook and the hanging dryer of bar individual layer of living automatically.
Said structure cuts into on-hook owing to be provided with, and therefore, the ground rice that squeezes the silk moulding can make things convenient for, be hung on the peg smoothly, is convenient to the processing of subsequent handling; Since be provided with individual layer dry-hang dryer alive, therefore, even the diameter of ground rice is bigger, but drying effect, like this, ground rice is also anti-to be boiled; Since from all finishing to finished product at automatic production line from ripe, therefore, the efficient height of production.
As improvement, described self-cooked machine is connected with the polishing machine that transmits by material, sand removing machine, conveyer, takes out a meter machine, jet flow rice washing machine, water rice seperator, pulverizer, secondary conveyer, mixer, steaming and boiling powder beater.
The polishing function is polished rice, removes the impurity of rice surface, improves the quality of straight rice-flour noodles; The desanding function is removed the sand grains in the rice; Jet flow rice washing machine can be cleaned rice, improves the quality of straight rice-flour noodles; Pulverizer falls rice meal and is broken into ground rice, is convenient to the carrying out of subsequent handling; Mixing function mixes ground rice and water; Steaming and boiling powder beater becomes ground rice into powder ball, and powder ball is carried out slaking, makes amount of cure height when powder ball enters in the aging machine.
As specializing, describedly cut into on-hook and comprise first frame, be provided with first motor, final drive shaft, indexing separator, one-tenth in described first frame and hang and carry driving shaft, become to hang and carry driven axle, be located at into extension and carry first transportation sprocket on the driving shaft, be located at into extension and carry second transportation sprocket on the driven axle, drill pipe rack, slitter shaft and anvil axle automatically; Be provided with first transmission mechanism between described first motor and the final drive shaft; Described indexing separator includes mechanical axis and force-output shaft, is provided with second transmission mechanism between final drive shaft and the inputting shaft; Become to hang to carry between driving shaft and the final drive shaft and be provided with the 3rd transmission mechanism; Be provided with the 4th transmission mechanism between described automatic drill pipe rack and the force-output shaft; Described slitter shaft is provided with cutting knife, is provided with the 5th transmission mechanism between slitter shaft and the force-output shaft, and described anvil axle is located at a side of slitter shaft; Described first transportation sprocket, second transportation sprocket are provided with chain, and chain is provided with evenly distributed lancet; The below that is positioned at chain on described first frame is provided with to promote carries driving shaft, the top that is positioned at chain on first frame is provided with to promote carries driven axle, promote and carry driving shaft to be provided with the first lifting sprocket wheel, promote and carry driven axle to be provided with the second lifting sprocket wheel, the first lifting sprocket wheel and second promotes between the sprocket wheel and is provided with the lifting chain, promote chain and be provided with lancet, described lifting chain is positioned at the middle part of chain; Described lifting is carried between driving shaft and the force-output shaft and is provided with the 6th transmission mechanism.
The one-tenth extension process that cuts into on-hook of said structure is: first motor drives the final drive shaft rotation by first transmission mechanism, final drive shaft drives the inputting shaft rotation by second transmission mechanism, final drive shaft drives into extension by the 3rd transmission mechanism and carries the driving shaft rotation, become to hang to carry driving shaft to drive the chain motion, chain hangs over the ground rice that cuts off on the peg; Described force-output shaft drives automatic drill pipe rack rotation, being sent on the chain peg intermittence when drill pipe rack rotates automatically by the 4th transmission mechanism; Described force-output shaft drives the slitter shaft rotation by the 5th transmission mechanism, to realize cut-out work; Described force-output shaft drives by the 6th transmission mechanism and promotes the rotation of conveying driving shaft, promotes to carry driving shaft to drive the motion of lifting chain, will be in the peg that hangs with ground rice on the chain and rise to next process.This structure can be easily, smoothly the ground rice that cuts off is hung on the peg, and the peg that will hang with ground rice is transported in the next process.
As specializing, described automatic drill pipe rack comprises shift lever axis, be located at the driving lever sheave on the shift lever axis and be located at the peg placing rack of driving lever sheave top; Described the 4th transmission mechanism is located between force-output shaft and the shift lever axis.
Described the 4th transmission mechanism drives the shift lever axis intermittent movement, shift lever axis drives the intermittent movement of driving lever sheave, the peg that the driving lever sheave can fall in the flip stand in motion process automatically enters on the chain, to realize the intermittent delivery of peg, assurance is sent to the peg in the placing rack on the chain accurately, thereby the ground rice after having guaranteed to cut off can hang on the peg accurately.
As improvement, be positioned at a side that promotes the conveying driven axle on described first frame and be provided with accumulation conveying driven axle and accumulation conveying driving shaft, accumulation carries driving shaft to be provided with the first accumulation transportation sprocket, accumulation carries driven axle to be provided with the second accumulation transportation sprocket, and the described first accumulation transportation sprocket and the second accumulation transportation sprocket are provided with the accumulation chain; Described accumulation is carried driving shaft and is become to hang to carry between the driven axle and is provided with the 7th transmission mechanism.The accumulation chain is set is convenient to receive from promoting the extension powder on the chain, and quantitative being transported in the next process.
As improvement, be provided with the 8th transmission mechanism between described final drive shaft and the anvil axle.
As improvement, described first frame is provided with whole bar axle, and described whole bar axle is positioned at a side of peg placing rack, is provided with the 9th transmission mechanism between whole bar axle and final drive shaft.Said structure drives whole bar axle rotation by final drive shaft, like this, can allow the driving lever sheave that passes through of the interior peg order of peg placing rack enter on the chain.
As specializing, the hanging dryer of described bar individual layer alive comprises baking room; Be provided with second frame in the baking room; Be provided with first warm area, second warm area and three-temperature-zone in described second frame, be provided with first thermal insulation board between first warm area and second warm area, be provided with second thermal insulation board between second warm area and the three-temperature-zone; Baking room is provided with heater and moisture discharge device, and the top of baking room is provided with fan; Be respectively equipped with snorkel and blast pipe in described each warm area, second warm area and the three-temperature-zone, snorkel is connected with heater and is provided with air taking port, and blast pipe is connected with moisture discharge device and is provided with exhaust outlet.
After ground rice enters in the hanging dryer of dried individual layer of living, earlier by first warm area, then by second warm area, be transported to next process from three-temperature-zone at last, the temperature of described first warm area is lower, stablizing of second warm area is higher, the temperature of three-temperature-zone is low with respect to second warm area, it is in order not allow the surface of powder face be caused the humidity on nexine and top layer inconsistent by oven dry fast that ground rice is introduced into first warm area, entering second warm area then and be in order further the powder face to be dried, to enter three-temperature-zone at last is in order to allow face slowly cool off.Adopt this structure, owing to be provided with different warm areas, automatically control at ground rice different temperature and humidity requirements in drying course, and ground rice is long at the time of delivery of dryer, therefore, what dry is effective, even the diameter of ground rice is bigger, also internal layer can be dried, because the conveying of ground rice is to carry continuously, therefore, the efficient height of oven dry.
As specializing, described second frame is provided with second motor; Baking room inside is provided with main driving wheel device and follower device; Main driving wheel device is provided with transmission device; Described main driving wheel device and follower device are provided with steel wire rope; Conveying mechanism is provided with the vermicelli frame, and the vermicelli frame is provided with peg; Second frame is provided with the guide rail for the motion of vermicelli frame.This structure drives the steel wire rope motion by main driving wheel device, and steel wire rope drives the motion of vermicelli frame, and the vermicelli frame drives and hangs with the motion of ground rice peg, like this, just can be implemented in three warm areas and carry continuously; Because ground rice hangs on the peg, therefore, the ground rice linearity of producing is good.
Description of drawings
Fig. 1 is the utility model production line structure chart;
Fig. 2 is the enlarged drawing of A among Fig. 1;
Fig. 3 is the jet flow rice washing machine structure chart;
Fig. 4 is the self-cooked machine structure chart;
Fig. 5 is powder ball conveyor construction figure;
Fig. 6 is the extruding strings device structure chart;
Fig. 7 is for cutting into the on-hook structure chart;
Fig. 8 is the left view that cuts into on-hook;
Fig. 9 passes the linkage structure chart automatically;
Figure 10 is for cutting into the on-hook transmission diagram;
Figure 11 is the schematic diagram of the hanging dryer of bar individual layer of living;
Figure 12 is for being vermicelli frame motion line map;
Figure 13 is the hanging dryer frame top of the bar individual layer fan layout drawing of living;
Figure 14 is snorkel and blast pipe layout drawing;
Figure 15 is the main driving wheel device schematic diagram;
Figure 16 is a follower device schematic diagram;
Figure 17 is a vermicelli frame schematic diagram;
Figure 18 is the partial enlarged drawing of B among Figure 15;
Figure 19 is the transmission device schematic diagram;
Figure 20 is the heater structural representation;
Figure 21 is the moisture discharge device structural representation.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is further elaborated.
Straight rice-flour noodles production line as shown in Figure 1 comprises the rice material bin 21 that transmits by material, polishing machine 1, sand removing machine 2, conveyer 3, takes out meter machine 4, jet flow rice washing machine 5, water rice seperator 6, pulverizer 7, secondary conveyer 8, mixer 9, steaming and boiling powder beater 10, self-cooked machine 11, powder ball conveyer 12, extruding strings device 13, cuts into on-hook 14, vermicelli burn-in chamber 15, send and hang conveyer 16, washing pine silk machine 17, moisture removing conveyer 18, pass the on-hook 19 and the hanging dryer 20 of bar individual layer of living automatically.
As shown in Figure 3, described jet flow rice washing machine comprises water supply motor (indicate), pump hydroelectric machine 501, takes out meter motor 502, first and wash rice jar 503, second and wash rice jar the 504, the 3rd and wash rice jars 505; Described water supply motor is provided with pipeline and is connected with washing between the rice jar, and the described rice jar of washing is infundibulate, and described first washes rice jars 503 is provided with the first jet rifle 506, the second and washes a rice jar 504 and be provided with the second jet rifle 507; The pikestaff of the first jet rifle 506 stretches into first and washes rice jar 503 bottoms, and the rifle head of the first jet rifle 506 stretches into second and washes on the rice jar 504; The pikestaff of the second jet rifle 507 stretches into second and washes rice jar 504 bottoms, and the rifle head of the second jet rifle 507 stretches into the 3rd and washes on the rice jar 505; Described pump hydroelectric machine 501 and first is washed rice jar 503 bottoms and second and is washed rice jar 504 bottoms and be equipped with pipeline 508 and be connected; The described meter motor 502 of taking out is connected with and takes out mitron 509, and the described mitron 509 of taking out stretches into the 3rd and washes rice jar 505 bottoms.
The process that jet is washed rice is: rice is extracted into first washes in the rice jars 503 by taking out meter machine 4, be infundibulate owing to wash the rice jar, rice is drawn close toward washing a rice jar center automatically, the convenient first jet rifle 506 is drawn rice, pump hydroelectric machine 501 dashes first rice of washing rice jar 503 bottoms to the first jet rifle, 506 inside, rice is transported to the rifle head of the first jet rifle along the first jet rifle 506, and with the nozzle of high-tenacity water is washed in the rice jars 504 together with rice directive second, this process is the flushing first time of rice; Washing rice jar 503 rice of coming from first sinks to second and washes rice jar 504 bottoms, the second jet rifle 507 will be accumulated in second rice of washing rice jar 504 bottoms and wash away out by the pump hydroelectric machine once more, the second jet rifle 507 is washed rice jar 505 together with rice to the 3rd with water and is penetrated, and this process is the flushing second time of rice; Wash rice jar 504 rice of coming from second and sink to the 3rd and wash rice jar 505 bottoms, take out meter motor 502 and the 3rd rice of washing in the rice jars 505 is pumped out to water rice seperator 3 by taking out mitron 509.Adopt this method, because rice has passed through three sub-high pressures flushings, therefore, clean up, thoroughly
As shown in Figure 4, described self-cooked machine 11 comprises frame 111, motor 112, from grog tube 113, from ripe screw rod 114, motor 112 and be installed on the frame 111 from grog tube 113, be located in grog tube 113 from ripe screw rod 114, between the output shaft of end of ripe screw rod 114 and motor 112, be provided with transmission mechanism, described being provided with on first charging aperture 115 and first discharging opening, 116, the first charging apertures 115 from grog tube 113 is connected with hopper 117.
As shown in Figure 5, described powder ball conveyer 12 comprises frame 121, frame 121 is provided with the first active transportation axle 122 and the first passive conveying axis 123, the described first active transportation axle 122 and the first passive conveying axis 123 are provided with first conveyer belt 124, and described first conveyer belt 124 is provided with the cooling fan (not shown).
As shown in Figure 6, described extruding strings device 13 comprises frame 131, motor 132, squeezes silk tube 133, squeezes silk screw rod 134, motor 132 and crowded silk tube 133 are installed on the frame 131, and crowded silk screw rod 134 is located in the crowded silk tube 133, is provided with transmission mechanism between an end of crowded silk screw rod 133 and the motor 132.
From ripe, powder ball is carried and the process of crowded silk is: starter motor 112, motor 112 drives from ripe screw rod 114, from ripe screw rod 114 in rotary course, make powder ball and friction is arranged and produce heat from ripe screw rod 114 with from grog tube 113, thereby play from ripe effect, powder ball after ripe is expressed into by first discharging opening 116 on first conveyer belt 124 on the conveyer, on first conveyer belt 124, because cooling fan has been installed, therefore, when powder ball humidity is too high, can play the effect of hydrofuge, cross when low, can play the wet effect of mending when powder ball humidity, thereby the humidity that guarantees powder ball is moderate, be convenient to squeeze the carrying out of wire process, after conveying after a while, powder ball is transported in the extruding strings device 13, its process is: starter motor 132, motor 132 drives and squeezes 134 rotations of silk screw rod, squeezes silk screw rod 134 when rotated, and powder ball produces heat on the one hand, thereby powder ball is further carried out slaking, drive powder ball on the other hand and be extruded formation ground rice from squeezing the silk head.
Automatically the cut into on-hook 14 extremely shown in Figure 9 as Fig. 7 comprises first frame, 141, the first frames 141 by support foot 142 supportings on the ground; First motor 143 is installed in the bottom of first frame 141; Side at first motor 143 is equipped with final drive shaft 144, and a side of final drive shaft 144 is equipped with indexing separator 145, and indexing separator 145 includes mechanical axis 1451 and force-output shaft 1452; Above final drive shaft 144 on first frame 141, extension is installed into and carries driving shaft 146 by bearing and bearing block, become to hang to carry on the driving shaft 146 first transportation sprocket 147 has been installed, on first frame 141, become to hang a side of carrying driving shaft 146 and extension conveying driven axle 148 is installed into by bearing and bearing block, becoming on the extension conveying driven axle 148 second transportation sprocket 149 has been installed, on described first transportation sprocket 147 and second transportation sprocket 149, established chain 1410, as figure as shown in Figure 7, lancet 1411 has been installed on the chain 1410 uniformly, in the present embodiment, on chain 1410, a lancet 1411 is installed every 12 chains; On first frame 1411, automatic drill pipe rack is installed, as shown in Figure 8, described automatic drill pipe rack comprises shift lever axis 1412, driving lever sheave 1413 and peg placing rack 1414, shift lever axis 1412 is installed on first frame 141 by bearing and bearing block, driving lever sheave 1413 is fixedly mounted on the shift lever axis 1412, four evenly distributed allocating slots have been opened on the driving lever sheave 1413, be used for the peg in the peg placing rack 1414 is dialled in chain 1410 by rule, peg placing rack 1414 is located at the top of driving lever sheave 1413, side at first frame, 1 upper hanging rod placing rack 1414 is equipped with whole bar axle 1415 by bearing and bearing block, and it mainly is in order to allow the peg placing rack 1414 interior peg driving lever sheaves 1413 that pass through in proper order enter on the chain 1410 that whole bar axle 1415 is set; Be provided with slitter shaft 1416 and anvil axle 1417 above first motor 143 on first frame 141, cutting knife 1418 has been installed on slitter shaft 1416, described anvil axle 1417 is located at a side of slitter shaft 1416.
The below that is positioned at chain 1410 on described first frame 141 is provided with to promote carries driving shaft 1419, the top that is positioned at chain 1410 on first frame 141 is provided with to promote carries driven axle 1420, promote and carry driving shaft 1419 to be provided with the first lifting sprocket wheel 1421, promote and carry driven axle 1420 to be provided with the second lifting sprocket wheel 1422, the first lifting sprocket wheel 1421 and second promotes to be provided with between the sprocket wheel 1422 and promotes chain 1423, promote chain 1423 and be provided with lancet 1411, described lifting chain 1423 is positioned at the middle part of chain 1410.
As Fig. 7 and shown in Figure 10, between first motor 143 and final drive shaft 144, be provided with first transmission mechanism, described first transmission mechanism comprise first sprocket wheel 1424 that is installed on first motor, 143 output shafts, be installed in second sprocket wheel 1425 on the final drive shaft 144 and be installed in first sprocket wheel 1424 and second sprocket wheel 1425 on chain 1426; Between final drive shaft 144 and inputting shaft 1451, be provided with second transmission mechanism; At final drive shaft 144 with become to hang carry between the driving shaft 147 and be provided with the 3rd transmission mechanism, described transmission mechanism comprises the 3rd sprocket wheel 1427 that is located on the final drive shaft 144, be located at into extension carry the 4th sprocket wheel 1428 on the driving shaft and be located at the 3rd sprocket wheel 1427 and the 4th sprocket wheel 1428 on chain 1429; Between shift lever axis 1412 and force-output shaft 1452, be provided with the 4th transmission mechanism, described the 4th transmission mechanism comprises the 5th sprocket wheel 1,430 first transition axises 1431 that are located on the force-output shaft, be located at the 6th sprocket wheel 1432 and the 7th sprocket wheel 1433 on first transition axis 1431, be located at the 8th sprocket wheel 1434 on the shift lever axis, be located at the chain 1435 on the 5th sprocket wheel 1430 and the 6th sprocket wheel 1432 and be located at the 7th sprocket wheel 1433 and the 8th sprocket wheel 1434 on chain 1436; Be provided with the 5th transmission mechanism between force-output shaft 1452 and slitter shaft 1416, described the 5th transmission mechanism comprises the 5th sprocket wheel 1,430 first transition axises 1431 that are located on the force-output shaft, be located at the 6th sprocket wheel 1432 and the 9th sprocket wheel on first transition axis 1431, be located at the tenth sprocket wheel on the slitter shaft 1416, be located at chain 1435 on the 5th sprocket wheel 1430 and the 6th sprocket wheel 1432, be located at the chain 1437 on the 9th sprocket wheel and the tenth sprocket wheel; Be provided with the 6th transmission mechanism between force-output shaft 1452 and lifting conveying driving shaft 1419, described the 6th transmission mechanism comprises the 5th sprocket wheel 1430 that is located on the force-output shaft, first transition axis 1431, be located at the 6th sprocket wheel 1432 and the 11 sprocket wheel on first transition axis 1431, second transition axis 1438, be located at the 12 sprocket wheel and the 13 sprocket wheel on second transition axis 1438, be located at and promote the 14 sprocket wheel of carrying on the driving shaft 1419, be located at the chain 1435 on the 5th sprocket wheel 1430 and the 6th sprocket wheel 1432, be located at the chain 1439 on the 11 sprocket wheel and the 12 sprocket wheel, be located at the chain 1440 on the 13 sprocket wheel and the 14 sprocket wheel; Be provided with the 8th transmission mechanism between final drive shaft of stating 144 and the anvil axle 1417; Between final drive shaft 144 and whole bar axle 1415, be provided with the 9th transmission mechanism.
Be positioned at a side that promotes conveying driven axle 1420 on described first frame 141 and be provided with accumulation conveying driven axle 1411 and accumulation conveying driving shaft 1442, accumulation carries driving shaft 1442 to be provided with the first accumulation transportation sprocket, accumulation carries driven axle 1441 to be provided with the second accumulation transportation sprocket, and the described first accumulation transportation sprocket and the second accumulation transportation sprocket are provided with accumulation chain 1443; Described accumulation is carried driving shaft 1442 and is become to hang to carry between the driven axle 148 and is provided with the 7th transmission mechanism, described the 7th transmission mechanism comprises the 3rd transition axis 1444, the 4th transition axis 1445, be located at into the 15 sprocket wheel on the extension conveying driven axle 148, be located at the 16 sprocket wheel and the 17 sprocket wheel on the 3rd transition axis 1444, be located at the 18 sprocket wheel and the 19 sprocket wheel on the 4th transition axis 1445, be located at the 20 sprocket wheel on the accumulation conveying driving shaft, be located at the chain 1446 on the 15 sprocket wheel and the 16 sprocket wheel, be located at the chain 1447 on the 17 sprocket wheel and the 18 sprocket wheel, be located at the chain 1448 on the 19 sprocket wheel and the 20 sprocket wheel.
The transmission process of described first transmission mechanism is: first motor 143 drives 1424 rotations of first sprocket wheel, and first sprocket wheel 1424 drives 1425 rotations of second sprocket wheel by chain 1426, and second sprocket wheel 1425 drives final drive shaft 144 rotations.
The transmission process of described the 3rd transmission mechanism is: final drive shaft 144 drives 1427 rotations of the 3rd sprocket wheel, and the 3rd sprocket wheel 1427 drives 1428 rotations of the 4th sprocket wheel by chain 1429, and the 4th sprocket wheel 1428 drives into extension and carries driving shaft 147 rotations.
The transmission process of described the 4th transmission mechanism is: force-output shaft 1452 drives 1430 rotations of the 5th sprocket wheel, the 5th sprocket wheel 1430 drives 1431 rotations of first transition axis by chain 1435 and the 6th sprocket wheel, and first transition axis 1431 drives shift lever axis 1412 rotations by the 7th sprocket wheel 1433, chain 1436 and the 8th sprocket wheel 1434.
The transmission process of described the 5th transmission mechanism is: force-output shaft 1452 drives 1430 rotations of the 5th sprocket wheel, the 5th sprocket wheel 1430 drives 1431 rotations of first transition axis by chain 1435 and the 6th sprocket wheel, and first transition axis 1431 drives slitter shaft 1416 rotations by the 9th sprocket wheel, chain 1437 and the tenth sprocket wheel.
The transmission process of described the 6th transmission mechanism is: force-output shaft 1452 drives 1430 rotations of the 5th sprocket wheel, the 5th sprocket wheel 1430 drives 1431 rotations of first transition axis by chain 1435 and the 6th sprocket wheel, first transition axis 1431 drives 1438 rotations of second transition axis by the 11 sprocket wheel, chain 1439, the 12 sprocket wheel, and second transition axis 1438 drives to promote by the 13 sprocket wheel, chain 1440 and the 14 sprocket wheel carries driving shaft 1419 rotations.
The transmission process of described the 7th transmission mechanism is: become to hang to carry driven axle 148 to drive 1444 rotations of the 3rd transition axis by the 15 sprocket wheel, the 16 sprocket wheel and chain 1446, the 3rd transition axis 1444 drives 1445 rotations of the 4th transition axis by the 17 sprocket wheel, chain 1447 and the 18 sprocket wheel, and the 4th transition axis 1445 drives accumulation by the 19 sprocket wheel, chain 1448 and the 20 sprocket wheel and carries driving shaft 1442 rotations.
The one-tenth extension process that cuts into on-hook is: first motor 143 drives final drive shaft 144 rotations by first transmission mechanism; Final drive shaft 144 rotates by the inputting shaft 1451 that second transmission mechanism drives in the indexing separator 145, simultaneously, final drive shaft 144 drives whole bar axle 1415 continuous motions by the 9th transmission mechanism, final drive shaft 144 drives 1417 continuous motions of anvil axle by the 8th transmission mechanism, final drive shaft 144 drives into extension by the 3rd transmission mechanism and carries driving shaft 146 rotations, becomes to hang to carry driving shaft 146 to drive chain 1410 continuous motions.Described indexing separator 145 changes the continuous motion of inputting shaft 1451 into the intermittent movement of force-output shaft 1452, the intermittent movement of force-output shaft 1452 drives shift lever axis 1412 rotations by the 4th transmission mechanism, shift lever axis 1412 drives the driving lever sheave and intermittently rotates, and peg is dialled on the chain 1410; Simultaneously, the intermittent movement of force-output shaft 1452 drives slitter shaft 1416 rotations by the 5th transmission mechanism, slitter shaft 1416 drives cutting knife 1418 rotations to realize cutting off purpose, the intermittent movement of force-output shaft 1452 also drives to promote by the 6th transmission mechanism carries driving shaft 1419 rotations, promote and carry driving shaft 1419 to drive 1423 motions of lifting chain, promote chain 1423 peg on the chain 1410 is risen on the accumulation chain 1443; The 7th transmission mechanism that moves through of described accumulation chain is realized.In whole one-tenth extension process, driving lever sheave 1413 is dialled in peg on the chain 1410, when the peg of being dialled in just in time goes out below cutting knife 1418, cutting knife 1418 carries out cutting-off process one time, at this moment, the point midway of cut ground rice just drops on the peg, continue then to carry, when the peg that hangs with ground rice is transported to lifting chain place, by the lancet 1411 that promotes on the chain 1423 peg is brought on the lifting chain, and peg is transported on the accumulation chain 1443 by promoting chain 1423.So just can well realize becoming the full-automatic technical process of extension, improve production efficiency from cutoff tool.
The hanging dryer of bar individual layer alive shown in Figure 11 to 14 comprises baking room 191; Be provided with the secondth frame 1920 in the baking room; Second frame is provided with second motor 1920; Be provided with first warm area 193, second warm area 194 and the three-temperature-zone 195 in the described baking room 191, be provided with first thermal insulation board 196 between first warm area 193 and second warm area 194, be provided with second thermal insulation board 197 between second warm area 194 and the three-temperature-zone 195, baking room 191 inside are provided with main driving wheel device 198, are provided with follower device 199 away from main driving wheel device; Main driving wheel device 198 is provided with transmission device 1910; Main driving wheel device 198 and follower device 199 are provided with steel wire rope 1919; Steel wire rope 1919 is provided with vermicelli frame 1911 as shown in figure 17, and vermicelli frame 1911 is provided with peg 1912; Second frame is provided with the guide rail 1913 for the motion of vermicelli frame; Baking room 191 is provided with heater 1914 and moisture discharge device 1915, and the top of baking room 191 is provided with fan 1916; As Figure 14, be provided with snorkel 1917 and blast pipe 1918 in described each warm area, snorkel 1917 is connected with heater 1914 and is provided with air taking port 19171, and blast pipe 18 is connected with moisture discharge device 1915 and is provided with exhaust outlet 19181.
As Figure 11, Figure 15 and shown in Figure 180, described main driving wheel device 198 comprise driving wheel second frame 19801, three or the driving shaft more than three 19802, with the driving wheel 19803 and the bearing block 19804 of the corresponding quantity of driving shaft; Described driving wheel second frame 19801 is located on second frame 191, bearing block 19804 is located on driving wheel second frame 19801, driving shaft 19802 is located on the bearing block 19804, driving wheel 19803 is located on the driving shaft 19802, described driving wheel 19803 is provided with the groove 19805 of conveying mechanism motion, the inboard of described active race 19805 is provided with jacking block 19806, and jacking block 19806 is provided with spring 19807.
As Figure 11, shown in Figure 16, described follower device 199 comprise follower second frame 19901, than driving shaft Duo one driven axle 19902 and than driving shaft Duo one follower 19903, driven axle 19902 is located on follower second frame 19901, follower 19903 is located on the driven axle 19902, described follower 19903 is provided with the groove 19904 for the conveying mechanism motion, is provided with adjusting screw(rod) 19905 on follower device 199.
As Figure 11, Figure 15 and shown in Figure 19, described transmission device 1910 comprise decelerator 19101, with the worm gear 19102 of the corresponding quantity of driving wheel, with the worm screw 19103 and the worm shaft bearing 19104 of the corresponding quantity of worm gear; Described worm gear 19102 is located on the driving shaft 19802, and is positioned at the top of driving wheel 19803; Described worm shaft bearing 19104 is located on driving wheel second frame 19801; Worm screw 19103 is located on the worm shaft bearing 19104; Decelerator 19,101 one ends are provided with belt pulley 19105, and the other end is connected with worm shaft 19103, and are provided with shaft coupling 19106 between decelerator 19101 and the worm shaft 19103; Also be provided with shaft coupling 19106 between the described worm shaft 19103; Be provided with belt 19107 between the described belt pulley 19105 and second motor 192.
As Figure 14, Figure 20 and shown in Figure 21, described heater 1914 comprises blower fan 19141, heat exchanger 19142, adds warm-air pipe 19143 and temperature control equipment (not indicating); Described heat exchanger 19142 is located at and adds between warm-air pipe 19143 and the blower fan 19141; Described temperature control equipment comprises temperature sensor and controller, and described temperature sensor is located in the baking room 191, and described controller is installed in the electrical control cabinet, and control line one end of controller is connected the other end and is connected with steam electromagnetic valve with temperature sensor.Moisture discharge device 1915 comprises moisture-eliminating blower 19151, MOD 19152, humidity discharging airduct 19153 and humidity conditioner (not indicating), and described moisture-eliminating blower 19151 is located between MOD 19152 and the humidity discharging airduct 19153; Described humidity conditioner comprises humidity sensor and controller, and described humidity sensor is located in the baking room 191, and described controller is installed in the electrical control cabinet, and control line one end of controller is connected the other end and is connected with MOD with humidity sensor.
As shown in figure 15, described worm screw below is provided with grease-box 1920, is provided with lubricated turbine 1921 between grease-box 1920 and the worm screw 19103, and lubricated turbine 1921 is meshed with worm screw 19103.
The operation principle of the hanging dryer of bar individual layer alive of this structure is, the peg that at first will hang with the powder face is transported on the vermicelli frame of second frame, first warm area, the vermicelli frame is under the transmission device effect, steel wire rope drive the vermicelli frame on guide rail as the S-shaped motion of Figure 12, in whole second frame, successively through first warm area, second warm area and three-temperature-zone, be introduced into first warm area, the temperature of its oven dry is relatively low, humidity is higher, like this, the powder face blocks the evaporation of internal moisture with regard to not dewatering fast because of the top layer; Entering second warm area then is to allow face be dried fully, to reach production requirement; Allow the powder face be cooled off here so that the operation of next process during at last again by three-temperature-zone.The drive path of its transmission device is: second motor drives the decelerator motion by belt and belt pulley, decelerator drives the worm shaft motion by shaft coupling, worm screw drives the worm gear motion then, the motion of worm gear drives driving shaft, and driving shaft drives the driving wheel motion, then, driving wheel drives the steel wire rope motion, simultaneously, and follower also setting in motion under the effect of steel wire rope, in transmission process, owing to be provided with jacking block and spring on driving wheel, a side of jacking block contacts with steel wire rope, and the other end contacts with spring, like this, just can mesh transferring power by the jacking block and the conveying mechanism of driving wheel, and, in transmission process, worm screw drives lubricated turbine rotation, in rotary course, lubricated turbine is brought into the lubricating oil in the grease-box on the worm screw, plays lubricated effect, like this, just can improve the service life of equipment.
As shown in figure 14, in first warm area, second warm area and three-temperature-zone, be equipped with snorkel and blast pipe, snorkel is provided with air taking port, blast pipe is provided with exhaust outlet, like this, hot gas is entered in each warm area uniformly, and the steam that powder emaciated face water is produced in the drying course is discharged in second frame by blast pipe timely.As shown in figure 13, be provided with fan at the baking room top, its effect is that the hot gas that heater is sent in the baking room forms flowing of hot blast, makes oven dry evenly.
Follower device as shown in figure 16, which is provided with adjusting screw(rod), when need to adjust between main driving wheel device and the follower device apart from the time, can regulate by adjusting screw(rod), its Principles of Regulation be under the effect of adjusting screw(rod) and follower second frame, make follower away from or near driving wheel motion, so just can regulate the tightness of steel wire rope, be convenient to improve transfer efficiency.
The utility model structure cuts into on-hook owing to be provided with, and therefore, the ground rice that squeezes the silk moulding can make things convenient for, be hung on the peg smoothly, is convenient to the processing of subsequent handling; Since be provided with individual layer dry-hang dryer alive, therefore, even the diameter of ground rice is bigger, but drying effect, like this, ground rice is also anti-to be boiled; Since from all finishing to finished product at automatic production line from ripe, therefore, the efficient height of production; Because adopt the suspension type oven dry, therefore, the ground rice of producing is more straight, is not easy to occur bending and deformation.
Claims (9)
1. straight rice-flour noodles production line is characterized in that: comprise the self-cooked machine, powder ball conveyer, the extruding strings device that transmit by material, cut into on-hook, vermicelli burn-in chamber, send and hang conveyer, washing Song Siji, moisture removing conveyer, pass the on-hook and the hanging dryer of bar individual layer of living automatically.
2. straight rice-flour noodles production line according to claim 1 is characterized in that: described self-cooked machine is connected with the polishing machine that transmits by material, sand removing machine, conveyer, takes out a meter machine, jet flow rice washing machine, water rice seperator, pulverizer, secondary conveyer, mixer, steaming and boiling powder beater.
3. straight rice-flour noodles production line according to claim 1, it is characterized in that: describedly cut into on-hook and comprise first frame, be provided with first motor, final drive shaft, indexing separator, one-tenth in described first frame and hang and carry driving shaft, become to hang and carry driven axle, be located at into extension and carry first transportation sprocket on the driving shaft, be located at into extension and carry second transportation sprocket on the driven axle, drill pipe rack, slitter shaft and anvil axle automatically; Be provided with first transmission mechanism between described first motor and the final drive shaft; Described indexing separator includes mechanical axis and force-output shaft, is provided with second transmission mechanism between final drive shaft and the inputting shaft; Become to hang to carry between driving shaft and the final drive shaft and be provided with the 3rd transmission mechanism; Be provided with the 4th transmission mechanism between described automatic drill pipe rack and the force-output shaft; Described slitter shaft is provided with cutting knife, is provided with the 5th transmission mechanism between slitter shaft and the force-output shaft, and described anvil axle is located at a side of slitter shaft; Described first transportation sprocket, second transportation sprocket are provided with chain, and chain is provided with evenly distributed lancet; The below that is positioned at chain on described first frame is provided with to promote carries driving shaft, the top that is positioned at chain on first frame is provided with to promote carries driven axle, promote and carry driving shaft to be provided with the first lifting sprocket wheel, promote and carry driven axle to be provided with the second lifting sprocket wheel, the first lifting sprocket wheel and second promotes between the sprocket wheel and is provided with the lifting chain, promote chain and be provided with lancet, described lifting chain is positioned at the middle part of chain; Described lifting is carried between driving shaft and the force-output shaft and is provided with the 6th transmission mechanism.
4. straight rice-flour noodles production line according to claim 3 is characterized in that: described automatic drill pipe rack comprises shift lever axis, be located at the driving lever sheave on the shift lever axis and be located at the peg placing rack of driving lever sheave top; Described the 4th transmission mechanism is located between force-output shaft and the shift lever axis.
5. straight rice-flour noodles production line according to claim 3, it is characterized in that: be positioned at a side that promotes the conveying driven axle on described first frame and be provided with accumulation conveying driven axle and accumulation conveying driving shaft, accumulation carries driving shaft to be provided with the first accumulation transportation sprocket, accumulation carries driven axle to be provided with the second accumulation transportation sprocket, and the described first accumulation transportation sprocket and the second accumulation transportation sprocket are provided with the accumulation chain; Described accumulation is carried driving shaft and is become to hang to carry between the driven axle and is provided with the 7th transmission mechanism.
6. straight rice-flour noodles production line according to claim 3 is characterized in that: be provided with the 8th transmission mechanism between described final drive shaft and the anvil axle.
7. straight rice-flour noodles production line according to claim 3 is characterized in that: described first frame is provided with whole bar axle, and described whole bar axle is positioned at a side of peg placing rack, is provided with the 9th transmission mechanism between whole bar axle and final drive shaft.
8. straight rice-flour noodles production line according to claim 1 is characterized in that: the hanging dryer of described bar individual layer alive comprises baking room; Be provided with second frame in the baking room; Be provided with first warm area, second warm area and three-temperature-zone in described second frame, be provided with first thermal insulation board between first warm area and second warm area, be provided with second thermal insulation board between second warm area and the three-temperature-zone; Baking room is provided with heater and moisture discharge device, and the top of baking room is provided with fan; Be respectively equipped with snorkel and blast pipe in described each warm area, second warm area and the three-temperature-zone, snorkel is connected with heater and is provided with air taking port, and blast pipe is connected with moisture discharge device and is provided with exhaust outlet.
9. straight rice-flour noodles production line according to claim 8 is characterized in that: described second frame is provided with second motor; Baking room inside is provided with main driving wheel device and follower device; Main driving wheel device is provided with transmission device; Described main driving wheel device and follower device are provided with steel wire rope; Conveying mechanism is provided with the vermicelli frame, and the vermicelli frame is provided with peg; Second frame is provided with the guide rail for the motion of vermicelli frame.
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| CN2009202959667U CN201682982U (en) | 2009-12-31 | 2009-12-31 | Straight-strip rice vermicelli production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009202959667U CN201682982U (en) | 2009-12-31 | 2009-12-31 | Straight-strip rice vermicelli production line |
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| CN201682982U true CN201682982U (en) | 2010-12-29 |
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| CN2009202959667U Expired - Fee Related CN201682982U (en) | 2009-12-31 | 2009-12-31 | Straight-strip rice vermicelli production line |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102657347A (en) * | 2012-05-22 | 2012-09-12 | 淄博正邦知识产权企划有限公司 | Automatic vermicelli hanging machine |
| CN102783609A (en) * | 2012-08-21 | 2012-11-21 | 广州尧先机械有限公司 | Rice noodle production line and rice noodle production process |
| CN102835628A (en) * | 2012-09-20 | 2012-12-26 | 北京凯龙万邦厨具工贸有限公司 | Method for producing rice noodles by adopting rice noodle production line equipment |
| CN103859284A (en) * | 2014-03-25 | 2014-06-18 | 江西华达昌食品有限公司 | Production line of straight-strip-shaped rice noodles |
| CN105475834A (en) * | 2015-12-17 | 2016-04-13 | 湖南省粉师傅机械科技股份有限公司 | Dispersing, air-cooling, shearing and hanging system used for rice noodle production |
| CN106689249A (en) * | 2016-11-30 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Noodle making room |
| CN106689248A (en) * | 2016-11-30 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Energy-saving noodle drying room |
| CN106722857A (en) * | 2016-12-22 | 2017-05-31 | 重庆顺源同食品有限公司 | A kind of vermicelli make former |
| CN106719996A (en) * | 2016-12-01 | 2017-05-31 | 重庆市长寿区舒福食品有限公司 | Vermicelli machining production line |
| CN107467510A (en) * | 2017-09-22 | 2017-12-15 | 德阳市荞老头食品有限公司 | Noodle production line |
| CN108759454A (en) * | 2018-08-28 | 2018-11-06 | 湖北任森农业科技发展股份有限公司 | The automatic hanging rod feed mechanism and operating method of bean vermicelli dryer |
| CN109156707A (en) * | 2018-08-10 | 2019-01-08 | 江西省食品发酵研究所 | Straight rice-flour noodles vermicelli elbow automatic carding device |
| CN113693190A (en) * | 2021-08-26 | 2021-11-26 | 东莞市陈辉球米粉设备有限公司 | Multi-stage material mixing method for uniformly mixing rice flour with water |
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- 2009-12-31 CN CN2009202959667U patent/CN201682982U/en not_active Expired - Fee Related
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| CN102657347A (en) * | 2012-05-22 | 2012-09-12 | 淄博正邦知识产权企划有限公司 | Automatic vermicelli hanging machine |
| CN102657347B (en) * | 2012-05-22 | 2013-06-12 | 淄博正邦知识产权企划有限公司 | Automatic vermicelli hanging machine |
| CN102783609A (en) * | 2012-08-21 | 2012-11-21 | 广州尧先机械有限公司 | Rice noodle production line and rice noodle production process |
| CN102783609B (en) * | 2012-08-21 | 2015-09-02 | 布勒（广州）食品机械有限公司 | Rice flour noodle production line and production technology |
| CN102835628A (en) * | 2012-09-20 | 2012-12-26 | 北京凯龙万邦厨具工贸有限公司 | Method for producing rice noodles by adopting rice noodle production line equipment |
| CN102835628B (en) * | 2012-09-20 | 2013-12-25 | 北京凯龙万邦厨具工贸有限公司 | Method for producing rice noodles by adopting rice noodle production line equipment |
| CN103859284A (en) * | 2014-03-25 | 2014-06-18 | 江西华达昌食品有限公司 | Production line of straight-strip-shaped rice noodles |
| CN103859284B (en) * | 2014-03-25 | 2015-07-29 | 江西华达昌食品有限公司 | Straight rice-flour noodles production line |
| CN105475834A (en) * | 2015-12-17 | 2016-04-13 | 湖南省粉师傅机械科技股份有限公司 | Dispersing, air-cooling, shearing and hanging system used for rice noodle production |
| CN106689248A (en) * | 2016-11-30 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Energy-saving noodle drying room |
| CN106689249A (en) * | 2016-11-30 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Noodle making room |
| CN106689248B (en) * | 2016-11-30 | 2019-04-30 | 重庆市长寿区舒福食品有限公司 | A kind of energy-saving noodle drying room |
| CN106689249B (en) * | 2016-11-30 | 2019-10-11 | 重庆市长寿区舒福食品有限公司 | A kind of vermicelli production room |
| CN106719996A (en) * | 2016-12-01 | 2017-05-31 | 重庆市长寿区舒福食品有限公司 | Vermicelli machining production line |
| CN106719996B (en) * | 2016-12-01 | 2019-09-10 | 重庆市长寿区舒福食品有限公司 | Vermicelli machining production line |
| CN106722857A (en) * | 2016-12-22 | 2017-05-31 | 重庆顺源同食品有限公司 | A kind of vermicelli make former |
| CN107467510A (en) * | 2017-09-22 | 2017-12-15 | 德阳市荞老头食品有限公司 | Noodle production line |
| CN109156707A (en) * | 2018-08-10 | 2019-01-08 | 江西省食品发酵研究所 | Straight rice-flour noodles vermicelli elbow automatic carding device |
| CN109156707B (en) * | 2018-08-10 | 2023-07-28 | 江西省食品发酵研究所 | Automatic carding device for straight rice noodles and vermicelli elbow |
| CN108759454A (en) * | 2018-08-28 | 2018-11-06 | 湖北任森农业科技发展股份有限公司 | The automatic hanging rod feed mechanism and operating method of bean vermicelli dryer |
| CN113693190A (en) * | 2021-08-26 | 2021-11-26 | 东莞市陈辉球米粉设备有限公司 | Multi-stage material mixing method for uniformly mixing rice flour with water |
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Effective date of registration: 20130904 Address after: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee after: Guangzhou Gold Axe Electromechanical Technology Co., Ltd. Address before: 510880 Huadu Town, Huadu District, Guangzhou, Guangdong Province Overseas Chinese science and Technology Industrial Park Yao Machinery Co., Ltd. Patentee before: Feng Xingyuan |
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Owner name: BUHLER (GUANGZHOU) FOOD MACHINERY CO., LTD. Free format text: FORMER NAME: GUANGZHOU GOLD AXE ELECTROMECHANICAL TECHNOLOGY CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee after: (Guangzhou) Food Machinery Co., Ltd. Address before: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee before: Guangzhou Gold Axe Electromechanical Technology Co., Ltd. |
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Granted publication date: 20101229 Termination date: 20171231 |