CN101167485B - Fully-automatic convenient vermicelli production line and production technology - Google Patents
Fully-automatic convenient vermicelli production line and production technology Download PDFInfo
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- CN101167485B CN101167485B CN2006101229795A CN200610122979A CN101167485B CN 101167485 B CN101167485 B CN 101167485B CN 2006101229795 A CN2006101229795 A CN 2006101229795A CN 200610122979 A CN200610122979 A CN 200610122979A CN 101167485 B CN101167485 B CN 101167485B
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Abstract
The present invention relates to an instant bean vermicelli production line comprising a starch stirring device, a self-curing vermicelli extruding device, an ageing effect aging device, a water scrubbing vermicelli loosing device, a quantitative shearing device, a flour agglomerate drying device, a flour agglomerate cooling device and a packing transporting device which are sequentially arranged according to material conveying direction. An antisticking machine is further arranged between the self-curing vermicelli extruding device and a first natural ageing machine, comprising a flour applying chamber, a flour applying device, an air-supply arrangement and a flour retracting device. An instant bean vermicelli manufacturing technique sequentially comprises starch stirring, self-curing vermicelli extruding, ageing effect aging, quantitative shearing, flour agglomerate drying, flour agglomerate cooling and packing transporting. Bean vermicelli antisticking is carried through between the self-curing vermicelli extruding and the ageing effect aging, and the bean vermicelli antisticking process comprises the air-supply arrangement for supplying air to the flour spouting device which spouts flour to the bean vermicelli under the function of wind from the air-supply arrangement. The instant bean vermicelli production line of the invention has the advantages of great antisticking effect and capability of meeting antisticking requirement of bean vermicelli with different proportion.
Description
Technical field
The present invention relates to a kind of instant convenient sweet potato vermicelli, make things convenient for the potato bean vermicelli, make things convenient for the corn bean vermicelli, make things convenient for the automatic production line and the production technology thereof of green bean vermicelli etc., be particularly related to a kind of anti-stick device of the coherent bean vermicelli of bean vermicelli and anti-stick method thereof that prevents after the starch slaking after the extruding strings device extrusion molding, starch of the present invention refers to starch from sweet potato powder, potato starch, cornstarch, green starch etc., vermicelli are by the ground rice moulding, bean vermicelli does not comprise convenient rice flour noodles and instant noodles by the starch moulding.
Background technology
When the production vermicelli of existing automation vermicelli class and instant vermicelli and production bean vermicelli and instant bean vermicelli, vermicelli or bean vermicelli after ground rice, the starch slaking during from the extruding strings device extrusion molding are easy to be sticked together, in order to prevent to stick together, the most frequently used is by method solutions such as Ageing Treatment, freezing, washing pine silks.For the effect that cannot not reach stickingly, timeliness, time freezing, washing pine silk are generally very long, and cryogenic temperature is very low, and the time of Ageing Treatment was generally 3-4 hour, freezing generally is freezing more than 4 hours below temperature-20 ℃, and the time of washing pine silk is corresponding also longer.Long aging time can make ground rice or bean vermicelli become stale, reduces the quality of ground rice or bean vermicelli, the fresh-keeping requirement when perhaps needing to improve timeliness; Cooling time increases and the cryogenic temperature reduction can roll up energy resource consumption, and the washing pine silk time increases the consumption that can increase water, and the time of timeliness, freezing, washing pine silk length all can reduce production efficiency.Even like this, also can't solve the problem of bean vermicelli adhesion fully, for some mouthfeels good and/the proportioning bean vermicelli that is of high nutritive value, can be sticking especially when extruding, and the problem that the bean vermicelli that prior art owing to can not solve is extruded from extruding strings device is sticked together, and yield this series products.
Prior art all needs secondary boiled when bean vermicelli convenient for production, just needs the process of twice heating.Why need twice heating? reason is that the viscosity of disposable well done noodles, ground rice or the bean vermicelli of extruding is very big, is mutual adhesion each other, and existing method can't realize that it separates preferably.Only this it is not all boiled when just adopting boiling for the first time in the production process of instant noodles, instant vermicelli or instant bean vermicelli, thereby the bean vermicelli of extruding is half-mature that such viscosity can be hanged down, each other the adhesion that can not be difficult to separate.And then, make it reach well done state with noodles, ground rice or the bean vermicelli boiling once more of extruding.Owing to adopt twice boiling, need carry out twice heating, power consumption is big.If can make once boiling into, will cut down the consumption of energy effectively, under the situation in present energy-conservation joint source, have very big value, but because the problem of viscosity of noodles, ground rice or bean vermicelli can not solve, make it to become is a unsolved difficult problem always.
In the patent No. is also to disclose a kind of anti-stick evacuation machine after the extrusion molding that is used for after the slakings such as starch in the 200520079389.x utility model patent, the evacuation machine by storage bin hopper, certain on one side device Mi Dou is into arranged, the following end device that advances Mi Dou have screw-pushing type to spill mitron and plagiohedral spill a meter plate, spill meter plate below have and be provided with the drive motors that recovering hopper, screw-pushing type spill mitron below product conveyor, the conveyer belt such as bean vermicelli, they all place on the framework and constitute, and wherein the screw-pushing type following tube wall that spills mitron is provided with and spills a meter hole.It evacuates principle: the bean vermicelli product of extruding from the make-up machine sieve plate is sticked together, once going out on the conveyer belt that head drops on the evacuation machine, the speed of service of conveyer belt is adjusted to the extruded velocity of product such as bean vermicelli synchronous by buncher or buncher, products such as bean vermicelli are spread out in operation forward on the conveyer belt open and flatly.Spill mitron and millet pushed away be sprinkled upon meter plate on by evacuating the machine screw-pushing type this moment, millet is sprinkled upon equably in a small amount the exit of the products such as bean vermicelli of sieve plate mouth by spilling meter plate, by millet products such as every bean vermicelli are kept apart mutually, reach and make its NA purpose.The redundance that is spread across the millet on the product such as bean vermicelli in service flows down from the gap between the conveyer belt flat tube, falls recovering hopper, reclaims to be put in the storage bin hopper then to recycle once more.This utilization is stained with millet and by millet products such as bean vermicelli is separated from each other coherent anti-stick methods such as preventing bean vermicelli on bean vermicelli etc., though anti-stick preferably method can be arranged, but because millet is millet to be sprinkled upon equably the exit of the products such as bean vermicelli of sieve plate mouth by spilling meter plate in a small amount, that is to say that millet in course of conveying such as bean vermicelli just sprays along directions such as alignment beans vermicelli, the speed of millet is also slow, and bean vermicelli etc. are that a lot of layers are arranged extruding, therefore this spray method is difficult to make millet and all bean vermicelli etc. fully to contact, thereby anti-adhesion effects is very limited; Also have millet because particle is big, spilling following time and can not fly upward everywhere along spilling a meter plate, contacting of same influence and bean vermicelli etc. influences anti-adhesion effectiveness; In addition, millet is bonded at upward very difficult removals such as bean vermicelli, so in the patent No. is the millet that needs twice polishing to remove in the disclosed technical scheme of utility model of 200520079389.x to be bonded on the bean vermicelli etc., come to this, millet may be bonded on bean vermicelli etc. in addition, because millet particles is big, can influence the mouthfeel of bean vermicelli, reduce the quality of bean vermicelli; To some sticking especially mouthfeels good with the/proportioning bean vermicelli meeting that is of high nutritive value, said method also can't solve bean vermicelli from the extruding strings device coherent problem of coming out.
Summary of the invention
One object of the present invention is to provide after a kind of starch slaking in automation production bean vermicelli after the extruding strings device extrusion molding by can coherent fully automatic convenient vermicelli production line after reaching anti-stick with fully contacting of dry powder, not needing secondary boiled, various proportioning bean vermicelli to extrude from extruding strings device.
Another object of the present invention is to be the method for dusting to the instant bean vermicelli after the extruding strings device extrusion molding and the instant bean vermicelli production technology that reaches anti-stick purpose.
A kind of fully automatic convenient vermicelli production line, comprise the starch agitating device that is arranged in order by the material direction of transfer, from ripe crowded silk device, the anti-stick device of bean vermicelli, aging device, wash loose silk device, quantitatively shearing device, powder agglomates drying unit, powder agglomates cooling device, packing conveying device, the anti-stick device of bean vermicelli is an anti-adhering machine, and anti-adhering machine comprises powder spraying chamber, dusting device, makes mouthful air-supply arrangement, the powder reclaiming device that the powder that comes out flies upward of dusting from dusting device; Powder spraying chamber is a confined space, is provided with bean vermicelli inlet at vertical direction over against the position of the crowded silk head of extruding strings device on the top of powder spraying chamber, is provided with the conveyer belt of carrying bean vermicelli in powder spraying chamber, also is provided with the bean vermicelli outlet corresponding with conveyer belt on powder spraying chamber; The mouth that dusts of dusting device is communicated with powder spraying chamber, the extruding strings device that places starch with slaking to squeeze the silk moulding at vertical direction that dusts mouthful of dusting device squeezes between silk head and the conveyer belt, and dusting mouthful of dusting device come out and dropped into the bean vermicelli that does not drop into behind the powder spraying chamber before the conveyer belt over against squeeze the silk head from extruding strings device; Air-supply arrangement is communicated with the mouth that dusts of dusting device, and powder reclaiming device is communicated with powder spraying chamber.
The production technology of above-mentioned instant bean vermicelli comprises following processing step: comprise successively that starch stirs,, aging, washing pine silk anti-stick from ripe crowded silk, bean vermicelli, quantitatively cut off, powder agglomates oven dry, powder agglomates cooling, packing carry; Be used for the anti-stick anti-adhering machine of bean vermicelli and comprise powder spraying chamber, dusting device, air-supply arrangement, powder reclaiming device; Be provided with bean vermicelli inlet at vertical direction over against the position of the crowded silk head of extruding strings device on the top of powder spraying chamber, in powder spraying chamber, be provided with the conveyer belt of carrying bean vermicelli, on powder spraying chamber, also be provided with the bean vermicelli outlet corresponding with conveyer belt; The mouth that dusts of dusting device is communicated with powder spraying chamber; The anti-stick method of bean vermicelli comprises that air-supply arrangement blows to dusting device, dusting device under from the wind action of air-supply arrangement towards over against squeeze from extruding strings device the silk head come out and drop into powder spraying chamber after bean vermicelli before not dropping into conveyer belt dust, the unnecessary pruinescence that gushes out is limited in the powder spraying chamber, and reclaims by powder reclaiming device.
Powder sprays towards bean vermicelli in the effect from the wind-force of air-supply arrangement by dusting device, even the air outlet of dusting device is only one of vertical direction, powder also can be dispersed injection along the mouth that dusts of dusting device, the scope that contacts with bean vermicelli is increased, the speed of dusting is also high, the penetration power of powder is increased greatly, and the powder of high concentration abrim in the air of whole powder spraying chamber, therefore even bean vermicelli etc. has a lot of layers when extruding, powder also can fully contact from all directions with all beans vermicelli, thereby anti-adhesion effects is fine, and unnecessary powder also can reclaim immediately; In addition, be bonded at powder on the bean vermicelli etc., be easy to remove,, also can not influence the mouthfeel of bean vermicelli even be bonded on the bean vermicelli etc. because particle is very little.
As improvement, air-supply arrangement comprises cyclone separator, is connected the powder feeding airduct on the cyclone separator, and the powder feeding airduct is communicated with dusting device; Powder reclaiming device comprises the resorption airduct that is connected with cyclone separator, and the resorption airduct is communicated with powder spraying chamber.Anti-stick method is that cyclone separator is blown to dusting device by the powder feeding airduct, and dusting device dusts towards bean vermicelli under the wind action from the powder feeding airduct; Be limited in the interior unnecessary powder of powder spraying chamber and under the resorption wind action of cyclone separator, suck back cyclone separator again by the resorption airduct; The powder that sucks back in the cyclone separator is sent dusting device back to by the powder feeding airduct again.This anti-stick method can be recycled unnecessary powder automatic immediate, can reduce the use of powder.
As further improvement, powder reclaiming device also comprises the wind aspiration channel that is connected with cyclone separator, the centrifugal blower that is connected with the wind aspiration channel; On centrifugal blower, be provided with after-treatment powder chamber and anti-blocking airlock is installed.Anti-stick method is that the powder major part that sucks back in the cyclone separator is sent dusting device back to by the powder feeding airduct again, and remainder is sent in the after-treatment powder chamber in the centrifugal blower by the wind aspiration channel and handles, and the powder of recovery is handled immediately, can prevent the waste of powder.
As further improving again of production line, described is that four screw rod powder slurry is from ripe extruding strings device from ripe crowded silk device, the number of described screw rod is four, on each screw rod, be equipped with and independently squeeze the silk tube, screw rod is contained in the cavity that squeezes the silk tube, squeeze the sealed at both ends of silk tube, the axle of screw rod is installed on the seal that squeezes silk tube two ends; Be provided with charging aperture squeezing on the silk tube, the charging aperture opening is up and near the end of screw rod; Squeeze a silk head being equipped with down near an end of discharging opening, in squeezing the silk head, be provided with squeeze the silk tube in the tapping channel that is communicated with of cavity, be provided with in the exit of squeezing a silk tapping channel and squeeze a template, on a crowded template, be provided with the aperture of moulding bean vermicelli; Squeeze a tube skin at each and also be provided with independently cartridge heater, squeeze the silk tube and pass cartridge heater, form confined space between cartridge heater and crowded silk tube.When squeezing the silk moulding, because the powder slurry is little to the resistance of screw rod, the screw rod heat that produces that runs up is few, thereby mainly makes the powder slurry from ripe by the heat from cartridge heater, and can make the complete slaking of bean vermicelli, does not need secondary to steam again.
Also further improve as production line, described screw rod is two spiral shell square screw rods, and the spiral shell square of close charging aperture is greater than the spiral shell square near discharging opening.
As the common improvement of such scheme production line, the aging device comprises for the first time thaw machine and be used for the aging washing Bean jelly maker of natrual ageing for the second time of the aging machine of natrual ageing, bean vermicelli refrigerator, bean vermicelli
As the improvement of bean vermicelli production technology, aging comprises that natrual ageing is aging for the first time, bean vermicelli is freezing, bean vermicelli thaws and natrual ageing is aging for the second time; The natrual ageing ageing time is 20 to 30 minutes for the first time, and the bean vermicelli cryogenic temperature is at subzero 20 ℃, and the time is 2 to 3 hours, and the bean vermicelli thawing time is 10 to 15 minutes, and the natrual ageing ageing time is 50 minutes to 70 minutes for the second time; Technology of the present invention does not only need secondary to steam again and secondary ageing, and natrual ageing is aging for the first time, bean vermicelli is freezing, bean vermicelli thaws and the natrual ageing ageing time is short for the second time, and the bean vermicelli cryogenic temperature has also improved comparatively speaking.
Fully automatic convenient vermicelli production line of the present invention and production technology thereof have following advantage:
A) product is of fine quality: the instant bean vermicelli that this production line is produced, and brewing 4 minutes through boiling water is edible, it is good not stick with paste soup, unbroken noodles, mouthfeel.
B) wide adaptability: this production line simultaneously the suitable for making convenient sweet potato vermicelli, make things convenient for the potato bean vermicelli, make things convenient for the corn bean vermicelli, make things convenient for green bean vermicelli etc., the various proportion of raw materials of bean vermicelli are not required.
C) automatically efficient: 8 hours classes produce 4 tons of instant bean vermicellis only needs operating personnel 13 to 15 people (disregarding the packing personnel).
D) low-loss and energy-saving: do not need secondary boiled from ripe crowded silk; The time of suddenly freezing is short; Be easy to loose continuously automatically silk; Automatic ration is gone into the box oven dry.
E) yield rate height: because of sending continuously automatically of each link of production line connects, add that automatic ration cuts off, is dispensed into automatically the box oven dry, cause the phenomenon of wasting so avoided traditional handicraft serious in process of production " diffusing, random, disconnected, broken, fall ".
6, hygienic environment-protecting: to the discharging that compiles of the collection and treatment of dust, the surplus vapour of sewage, operation by pipe, groove, bucket, band, box etc. is sent the structure of meeting sb. at the airport automatically, cooperate automation operating system, really realized continuous and automatic control from raw material (starch) to product (instant bean vermicelli) whole process of production! Overcome the phenomenon that has " leaving standstill aging " even " it is aging to spend the night " technology in the conventional machining process and cause the souring of bean vermicelli enzyme to lose; Real timeliness the full-automation from starch to the finished product, avoided artificial intervention and the food pollution that brings.
Description of drawings
Fig. 1 is the structural representation of production line of the present invention;
This present invention of Fig. 2 is from the structural representation of ripe extruding strings device
Fig. 3 is the left TV structure schematic diagram of the present invention from ripe extruding strings device.
Fig. 4 is the plan structure schematic diagram of the present invention from ripe extruding strings device.
Fig. 5 is the plan structure schematic diagram of anti-adhering machine of the present invention.
Fig. 6 is the structural representation of predrying dehumidifier of the present invention.
Fig. 7 is the A-A cross-sectional schematic of Fig. 1.
Fig. 8 is the schematic top plan view of predrying dehumidifier.
Fig. 9 is the structural representation of the integer dewater unit of predrying dehumidifier of the present invention.
Figure 10 is that the part-structure schematic diagram is looked on the integer dewater unit right side of predrying dehumidifier of the present invention.
Figure 11 is the structural representation that the present invention washes loose silk device.
Figure 12 be the knot of washing loose silk device of the present invention upper and lower over against a pair ofly go up pressure roller, support the structural representation that roller dissects from shaft core position down.
Figure 13 is the structural representation of bean vermicelli refrigerator of the present invention
Figure 14 is the thaw structural representation of machine of bean vermicelli of the present invention
Figure 15 is a process chart of the present invention.
The specific embodiment
Embodiment 1
As shown in Figure 1, a kind of instant bean vermicelli production line, comprise the wind desorption system 1 that starch is removed the foul in the starch by action of centrifugal force that connects successively by the material direction of transfer, the mixing cirtern 2 that will add cold water furnishing powder slurry except that dirty starch, remove the pulp screen 3 of the shot-like particle in the powder slurry, the hot water barrel 4 who the powder slurry is added thermal agitation, powder slurry is divided into two strands and enter multiscrew powder slurry from the following slurry of ripe extruding strings device 6 barrels 5, powder is starched the multiscrew powder slurry of slaking and the moulding of crowded silk from ripe extruding strings device 6, to the anti-stick anti-adhering machine of extruding from ripe extruding strings device 6 through multiscrew powder slurry 7 of bean vermicelli spray powder, make the aging for the first time machine 8 of the bean vermicelli bean vermicelli that natrual ageing is aging for the first time, make bean vermicelli hang freezing bean vermicelli refrigerator 9, freezing bean vermicelli is thawed and the washing pine silk machine 11 of pine silk, to washing the Bean jelly maker 13 of the bean vermicelli secondary natrual ageing after loose, reach the washing Song Siji to the washing of the bean vermicelli after secondary ageing pine silk, the continuously loose bean vermicelli after stretching is put in order is by the selected every part of quantitative cutting machine 10 that bean vermicelli length is quantitatively cut off of required weight, integer dehumidifier 12 to powder agglomates forced dehydration in the oven dry box and predry dehumidifying, dryer 14 with the powder agglomates oven dry after the integer dehumidifying, to the Air cooler 15 that cools off of powder agglomates after the oven dry, with the powder agglomates after air-cooled shunting and be transported to shunting conveyer 16 on the corresponding packing conveyer 17, to pack and transfer out the packing conveyer 17 of vermicelli production line from the powder agglomates on the shunting conveyer 16.
The discharging opening of wind desorption system 1 is connected with the feeding mouth of mixing cirtern 2, the discharging opening of paste mixer is connected with the feeding mouth of pulp screen 3, the discharging opening of pulp screen 3 is connected with hot water barrel 4 feeding mouth, hot water barrel 4 discharging opening is connected with the feeding mouth of starching bucket 5 down, the discharging opening of following slurry bucket 5 and multiscrew powder slurry are starched conveyer belt between ripe extruding strings device 6 and anti-adhering machine 7 over against being connected the multiscrew powder from the discharging opening of ripe extruding strings device 6 down.
To shown in Figure 4, a kind of multiscrew powder slurry comprises screw drive mechanism, two screw mechanisms from ripe extruding strings device as Fig. 2.
Be provided with outside each screw rod 151 and squeeze silk tube 52, screw rod 151 is contained in the cavity 160 that squeezes silk tube 152, squeezes the sealed at both ends of silk tube 152, and the axle of screw rod 151 is installed on the seal that squeezes silk tube 152 two ends.Squeeze on the silk tube 152 at each and to be provided with charging aperture 55, charging aperture 155 openings are up and near the end of screw rod 151.On each crowded silk tube 152, be provided with discharging opening 159.
Also be provided with independently cartridge heater 153 outside each squeezes a tube 152, squeeze silk tube 152 and pass cartridge heater 153, cartridge heater 153 and 152 in crowded silk tube form confined spaces; Be provided with the air intake 162 and the venthole 163 that link to each other with confined space on cartridge heater 153, air intake 162, venthole 163 are communicated with the vapours source.
Crowded silk 152 end near discharging openings 159 at screw rod 151 are equipped with one crowded 158 down, in squeezing silk 158, be provided with the independently tapping channel 164 that is communicated with cavity 160 in each squeezes silk tube 152, on crowded 158, also template pressing plate 154 is installed successively, squeezes a silk template 157 by screw, tapping channel 165 on the template pressing plate 154 be shaped as rectangle, squeeze between aperture and the aperture on the silk template 157 and become rectangular arranged, and be divided into eight little rectanglar arrangements.
Screw drive mechanism comprises motor 156, be installed in four-tape wheel 166 on the axle of motor 156, slow down 168, be installed in the 5th belt wheel 167 on reduction box 168 first order travelling gears, is installed in the synchronous band on four-tape wheel the 166, the 5th belt wheel 167; The axle of screw rod 151 is installed on the afterbody power transmission shaft of reduction box 168.
The angle of the helical blade of screw spiral is 77 °; Helix length is 4775mm; Pitch is 56mm, 28mm.
As shown in Figure 5, anti-adhering machine 7 comprises dusting device 210, dusting device 208, air-supply arrangement, powder reclaiming device;
Air-supply arrangement comprises cyclone separator 205, is connected the powder feeding airduct 207 on the cyclone separator 205, and powder feeding airduct 207 is communicated with dusting device 208.
Powder reclaiming device comprises the resorption airduct 206 that is connected with cyclone separator 205, the wind aspiration channel 204 that is connected with cyclone separator 205, the centrifugal blower 202 that is connected with wind aspiration channel 204, be provided with after-treatment powder chamber 203 and anti-blocking airlock 201 is installed on centrifugal blower 202, resorption airduct 206 is communicated with dusting device 210.
Anti-stick method comprise cyclone separator 205 by powder feeding airduct 207 to dusting device 208 air-supply, dusting device 208 under from the wind action of powder feeding airduct 207 towards over against squeeze from extruding strings device silk 211 come out and drop into dusting device 210 after bean vermicelli 214 before not dropping into conveyer belt 209 dust; The unnecessary pruinescence that gushes out is limited in the dusting device 210, and unnecessary powder sucks back cyclone separator 205 by resorption airduct 206 again under the resorption wind action of cyclone separator 205; A powder part that sucks back in the cyclone separator 205 is sent dusting device 208 back to by the powder feeding airduct again, and another part is sent to handle in the after-treatment powder chamber 203 in the centrifugal blower by wind aspiration channel 204 and reclaims.
Extremely shown in Figure 10 as Fig. 6, a kind of powder agglomates or face piece predrying dehumidifier, powder agglomates or face piece predrying dehumidifier comprise integer dewater unit 313, incubator 318, are installed in the blower fan 317 on the incubator 318, be provided with the radiator (not shown) on blower fan 317, the air inlet of blower fan 317 is connected with incubator 318.
The number of every air draft tube 304 is corresponding one by one with every row's powder box 321 numbers of oven dry box 310 on being installed in predrying dehumidifier chain conveyor 320.Each air duct 304 on every row comprises the direction of motion of the line of centres vertical conveyors 320 of 305, two blowing mouths 305 of two blowing mouths, and two blowing mouths of the last corresponding same powder box 321 of two rows are staggered mutually.The blowing mouth 305 of air duct 304 in vertical direction over against the powder box corresponding 321 with it.
Near the bottom position in the predrying dehumidifier the 3rd sprocket wheel 324 and the 4th sprocket wheel 325 are being installed, the 3rd sprocket wheel 324 is installed in the side near incubator 318, the 4th sprocket wheel 325 is installed in the side near integer dewater unit 313, directly over the 4th sprocket wheel 325, be provided with the 5th sprocket wheel 326, also be provided with and six sprocket wheel 327 of the 5th sprocket wheel 326 in a side in same vertical height near incubator 318, the 6th sprocket wheel 327 tiltedly below also be provided with the 7th sprocket wheel 328 near incubator 318 porch, the 7th sprocket wheel 328 places between the 6th sprocket wheel 327 and the 3rd sprocket wheel 324 in vertical direction, side away from incubator 318 inlets in incubator 318 also is provided with and first sprocket wheel 322 of the 7th sprocket wheel 328 at sustained height, side near incubator 318 inlets in incubator 318 also is provided with second sprocket wheel 323, first sprocket wheel 322, second sprocket wheel 323, the 3rd sprocket wheel 324, the 4th sprocket wheel 325, the 5th sprocket wheel 326, the 6th sprocket wheel 327, the equal diameters of the 7th sprocket wheel 328, second sprocket wheel 323 and first sprocket wheel 322 equal the diameter of sprocket wheel in the distance of vertical direction, and second sprocket wheel 323 and first sprocket wheel 322 equal the diameter of sprocket wheel in the distance of vertical direction; The chain of chain conveyor 320 successively with the 3rd sprocket wheel 324, the bottom engagement of the 4th sprocket wheel 325, and walk around the 4th sprocket wheel 325, with the 5th sprocket wheel 326, the top engagement of the 6th sprocket wheel 327, pass again between the 6th sprocket wheel 327 and the 7th sprocket wheel 328 and the 7th sprocket wheel 328, the bottom engagement of first sprocket wheel 322, and then walk around the top of first sprocket wheel 322 and first sprocket wheel 322, the bottom engagement of second sprocket wheel 323, walk around the top of second sprocket wheel 323 and second sprocket wheel 323 at last and mesh and pass, three layers of chain conveyor 320 are arranged in incubator 318 like this from thermal insulating door thermally insulated door.
The dehumanization method of a kind of powder agglomates or face piece predrying dehumidifier, comprise that chain enters from the inlet of incubator 318 1 sides, pass below the water-accepting board 311 below incubator 318 and oven dry box 310 by the 3rd sprocket wheel 324 and the 4th sprocket wheel 325, pass through the 4th sprocket wheel 325 and the 5th sprocket wheel 326 again to the transmission of water spilage tray top and under the effect of the 5th sprocket wheel 326, transmit from returning between air duct 304 and the water spilage tray to incubator 318 directions, at first be that powder box 321 on the chain conveyor 320 is when being sent under the air draft tube 304, peripheral pump 308 is to cylinder 303 air-supplies, cylinder 303 is to air duct 304 air-supplies, the wind of air duct 304 is by blowing directly over corresponding its powder boxes 321 of blowing mouth 305, with its over against powder box 321 and the moisture film between powder agglomates blow brokenly; Be that same row's powder box 321 on the chain conveyor 320 is sent under another air draft tube 304 then, dry on another air draft tube 304 corresponding its powder boxes 321 with directly over the last inferior position of staggering mutually, all the other locational moisture films on powder box and the powder agglomates are blown brokenly.Thereby the moisture film on the moisture film between powder box 321 apertures and powder agglomates or the face piece is blown brokenly fully, powder agglomates or the lip-deep water of face piece are flowed out between the aperture of powder box 321; Chain conveyor 320 passes through two air draft tubes, 304 backs the 6th, drop to the height of incubator 318 inlets under the effect of the 7th sprocket wheel 328, and entering into away from a side of incubator 318 inlets and under the effect of first sprocket wheel 322, returning from incubator 318 inlet under the effect of the 7th and first sprocket wheel 322, sprocket wheel chain conveyor 320 after returning is sent to a side that enters the mouth near incubator 318 along the top of first sprocket wheel 322 under the effect of first sprocket wheel 322 and second sprocket wheel 323, and under the effect of second sprocket wheel 323, return, in incubator 318, spread out of under the effect of the sprocket wheel outside second sprocket wheel 323 and predrying dehumidifier.Blower fan 317 is dried in incubator 318, and the blowing of the steam that radiator comes extraneous vapour source by blower fan 317 becomes hot blast and heat in incubator, and powder agglomates or face pieces in the incubator 318 are further dewatered.
As Figure 11, shown in Figure 12, wash loose silk device and be the automatic silk of pine continuously machine, the drive roll 404 and the driven voller 402 that comprise frame 405, belt conveyor 407, belt conveyor 407, belt conveyor 407 is enclosed within on drive roll 404 and the driven voller 402, drive roll 404 and driven voller 402 are installed on the frame 405, water washing device 403, unload powder roller 401, be installed in two couple on the frame 405 upper and lower over against last pressure roller 406 and down support roller 409, motor 416, make over against last pressure roller 406 and support roller 409 heterodromous transmission mechanisms down.Unload powder roller 401 and place the top of belt conveyor 407, the delivery port of water washing device 403 is installed on the pressure roller 406.Belt conveyor 407 from last pressure roller 406 and down 409 on roller of support pass, following support roller 409 support belt conveyors 407, last pressure roller 406 contacts with vermicelli 408 on the belt conveyor 407.
Vermicelli 408 evenly are divided into guide groove 410 more than two parts or two parts being provided with on the belt conveyor 407, form sliver 411 between guide groove 410 and the guide groove 410; Be provided with the protuberance 413 that the groove 412 that cooperates with sliver 411 on the belt conveyor 407 and the guide groove on the belt conveyor 407 410 cooperate on the border of last pressure roller 406, gapped between the end face of the bottom surface of the guide groove 410 of belt conveyor 407 and the protuberance 413 of last pressure roller 406, vermicelli pass through the gap between the protuberance 413 of the guide groove 410 of belt conveyor 407 and last pressure roller 406, the end face contact press-powder bar 408 of the protuberance 413 of last pressure roller 406.Being provided with radially depressed part 414 in the border respectively, be provided with and 412 raised lines that cooperate 415 of groove at belt conveyor 407 near the position at following support roller 409 two ends.
Make over against last pressure roller 406 and down support roller 409 heterodromous transmission mechanisms comprise be installed in drive roll 404 and down the driving chain between the support roller 409, be installed in down and support first travelling gear 17 on the roller 409 and be installed in second travelling gear 18 on the pressure roller 406, drive roll 404 and driven voller 402 are installed on the frame 405 of both sides, belt conveyor 407 is enclosed within on drive roll 404 and the driven voller 402, first travelling gear 17 and 18 engagements of second travelling gear, make simple in structure, reliable transmission.
Vermicelli 408 behind the aging unload and are divided into eight rows and enter the automatically continuously belt conveyor 407 of pine silk machine by unloading powder roller 401, guide groove 410 on the belt conveyor 407 evenly is divided into eight parts to the powder band, sliver 411 on the belt conveyor 407 is positions of location belt conveyor 407 and last pressure roller 406, automatically pine silk machine drives drive roll 404 by separate electrical motor 416 continuously, drive roll 404 drives two groups of lower compression rollers by driving-chain, lower compression roller drives upward pressure roller 406 by second travelling gear, 18 gear motions that are installed in down first gear on the support roller 409 and be installed on the pressure roller 406, vermicelli 408 are in belt conveyor 407 course of conveying, by vermicelli 408 water sprays of water washing device 403 on belt conveyor 407, and, finish the action of pine silk and enter next process by pressure roller on two groups 406 and support roller 409 rightabouts rotation extruding down.
As shown in figure 13, the bean vermicelli refrigerator comprises refrigerating chamber 503 with refrigerating plant, be installed in refrigeration system 502 in the refrigerating chamber, be provided with two chains of being carried by sprocket wheel 504 507 arranged side by side and the reductor 506 of drive sprocket in refrigerating chamber 503, every chain 504 is provided with between 508, two transmission chains 507 of peg that can supply vermicelli 505 to hang and becomes the scalariform spaced set.The aging for the first time machine of bean vermicelli is installed on the bean vermicelli refrigerator.
As shown in figure 14, the bean vermicelli machine that thaws comprises frame 602, water pump 606, melt water system 603, water reclamation system 604, chain 605, sprocket wheel 606, the water inlet pipe 607 of melt water system 603 links to each other with the delivery port of water pump 608, melt water system 603 is provided with over against the sprinkler head of putting on powder band 601 chains 605 609, and the water inlet pipe 610 of water pump 608 links to each other with water reclamation system 604.
The technological process of production that the present invention makes the bagged instant bean vermicelli is: starch sieving-size mixing-screening the pulp-mix slurry distributes-from ripe crowded silk-bean vermicelli anti-stick-bean vermicelli timeliness-bean vermicelli is freezing-bean vermicelli thaws-secondary ageing-washing Song Si-quantitative cut-out-integer dehydration-predry dehumidifying-powder agglomates oven dry-powder agglomates is air-cooled-pack conveying-pillow type packaging-instant bean vermicelli.
The utility model is described in further detail below in conjunction with production technology:
Starch sieving technology: the foul in the starch is removed.
Size mixing technology: will send into automatically except that dirty starch and add cold water in the mixing cirtern 2 simultaneously and size mixing.
Screening the pulp technology: the powder slurry of furnishing suitable concn is entered the granular starch of removal in the pulp screen 3 automatically.
Mix slurry and distribute technology: the powder slurry that will remove grain enter to stir simultaneously among the hot water barrel 4 and prevent paste from precipitating, and by slurry bucket 5 down powder be starched and to be divided into two strands.
From ripe crowded silk technology: two strands of powder slurries in the slurry bucket 5 enter two feeding mouths of multiscrew powder slurry from ripe extruding strings device 6 respectively down, and the powder slurry is by from the steam heating of ripe extruding strings device with powder is starched and the frictional heating of screw rod makes powder starch complete slaking and extrusion molding.Adopt multiscrew to squeeze silk and replaced traditional single screw rod extruding strings, make that wire vent equivalent is even, apportion is clear, help pine silk and automatic ration continuously; The water Steam Heating replaces electrical heating, and temperature always keeps being lower than slightly 100 ℃, can make the complete slaking of bean vermicelli, can make temperature constant again in the temperature range of needs, makes the bean vermicelli quality of extruding good; Steam heating and powder slurry make powder starch complete slaking with the frictional heating of screw rod when squeezing the silk moulding, satisfy the slaking requirement of instant bean vermicelli fully, timeliness after not needing secondary to steam again to steam again with secondary, freezing and thaw is simplified technology and energy savings greatly, saves equipment cost simultaneously.
The anti-stick technology of bean vermicelli: with bean vermicelli anti-adhering machine 7 to the bean vermicelli spray powder of extruding from ripe extruding strings device 6 through multiscrew powder slurry.The bean vermicelli of extruding from ripe extruding strings device 6 through multiscrew powder slurry does not need secondary to steam again, temperature height, moisture content height, viscosity are big especially, with existing the bean vermicelli of extruding can be increased the time of bean vermicelli timeliness, time and the temperature that bean vermicelli thaws greatly by natrual ageing, method freezing and that thaw, and be difficult to thoroughly solve the coherent problem of bean vermicelli.
Bean vermicelli aging technique: will send into cool aging in the aging for the first time machine of bean vermicelli through the bean vermicelli that dusts.Adopt the automatically continuous bean vermicelli of multilayer net belt type aging, owing to passed through anti-stick powder injection process, the bean vermicelli aging time is generally 20 minutes, and existing bean vermicelli without the anti-stick technology of dusting is inserted bean vermicelli aging times in the aging for the first time machine 8 of same bean vermicelli and is generally minute.Shorten the bean vermicelli aging time, make the instant bean vermicelli of producing upgrade delicious flavor.
The bean vermicelli refrigerating process: enter into through the bean vermicelli of bean vermicelli timeliness again and to hang freezingly in the bean vermicelli refrigerator 9, cooling time was generally 2 hours, and cryogenic temperature is generally subzero 20 ℃.
Bean vermicelli thawing technique: the bean vermicelli that freezes is sent in the washing pine silk machine 11 automatically, thawed, and by automatic continuous washing pine silk, make that bean vermicelli is loose, itemize is clear to freezing bean vermicelli water spray.
Secondary ageing technology: the bean vermicelli that will wash after loose is sent into secondary ageing in the Bean jelly maker, and aging time was generally 1 hour.
The stretching finishing technique: the speed of the conveyer belt of the bean vermicelli after the secondary ageing is improved, and the transfer rate of driving-belt is generally meter per second, and bean vermicelli is skidded on conveyer belt, thereby with the bean vermicelli of some knottings separately.
Quantitatively cut off technology: the bean vermicelli after the arrangement that will stretch is by the selected every part of bean vermicelli length of required weight, quantitatively cut off by 10 pairs of continuously loose powder bands of quantitative cutting machine, and by the control of swing mechanism, exactly to every portion of bean vermicelli of oven dry powder box shunting dispensing by electronics automatic synchronous tracking system.
The integer dewatering process: in the corresponding one by one oven dry box of air duct that two rows by the shaping dehumidifier are arranged in conveyer belt 18 diverse locations four sidewalls blowings every powder agglomates, destroy the moisture film on the oven dry box wall, prevent moisture film block the oven dry box the hole, make water from the oven dry box the hole spill.The bean vermicelli group that in time will dry in the box by air duct before oven dry carries out forced dehydration, has both made the loose drying of being convenient to of bean vermicelli group, makes dried powder agglomates be convenient to brew instant, shortens drying time again, and is energy-efficient.
The predry dehumidification process: the powder agglomates predry of integer being dewatered by radiator and circulating fan dehumidifies.
Powder agglomates is dried: the powder agglomates of predry dehumidifying is inserted in the drying chamber dry, the afterbody of drying machine 14 is delivered to the powder agglomates cooler then.
The air-cooled technology of powder agglomates: the powder agglomates that is come out by dryer 14 also has higher temperature, and through the cooling that Air cooler 15 carried out more than 2 minutes, the temperature that makes cooling back powder agglomates is near room temperature, so that safety packaging and storage.
Shunting process: powder agglomates is sent into shunting conveyer 16 after Air cooler 15 coolings are near room temperature, powder agglomates is delivered to packing conveyer 17 after being divided into two lines under the effect of separating device.
The packing delivery technology: powder agglomates is delivered on 2 packing conveyers 17 by two outlets of shunting conveyer 16.
Pillow type packaging technology: deliver to packing machine by packing conveyer 17 and carry out the packing of product.
Claims (10)
1. fully automatic convenient vermicelli production line, it is characterized in that comprising the starch agitating device that is arranged in order by the material direction of transfer, from ripe crowded silk device, the anti-stick device of bean vermicelli, aging device, wash loose silk device, quantitatively shearing device, powder agglomates drying unit, powder agglomates cooling device, packing conveying device, the anti-stick device of bean vermicelli is an anti-adhering machine, and anti-adhering machine comprises powder spraying chamber, dusting device, makes mouthful air-supply arrangement, the powder reclaiming device that the powder that comes out flies upward of dusting from dusting device; Powder spraying chamber is a confined space, is provided with bean vermicelli inlet at vertical direction over against the position of the crowded silk head of extruding strings device on the top of powder spraying chamber, is provided with the conveyer belt of carrying bean vermicelli in powder spraying chamber, also is provided with the bean vermicelli outlet corresponding with conveyer belt on powder spraying chamber; The mouth that dusts of dusting device is communicated with powder spraying chamber, the extruding strings device that places starch with slaking to squeeze the silk moulding at vertical direction that dusts mouthful of dusting device squeezes between silk head and the conveyer belt, and dusting mouthful of dusting device come out and dropped into the bean vermicelli that does not drop into behind the powder spraying chamber before the conveyer belt over against squeeze the silk head from extruding strings device; Air-supply arrangement is communicated with the mouth that dusts of dusting device, and powder reclaiming device is communicated with powder spraying chamber.
2. a kind of fully automatic convenient vermicelli production line as claimed in claim 1 is characterized in that described air-supply arrangement comprises cyclone separator, is connected the powder feeding airduct on the cyclone separator, and the powder feeding airduct is communicated with dusting device; Described powder reclaiming device comprises the resorption airduct that is connected with cyclone separator, and the resorption airduct is communicated with powder spraying chamber.
3. a kind of fully automatic convenient vermicelli production line as claimed in claim 2 is characterized in that described powder reclaiming device also comprises the wind aspiration channel that is connected with cyclone separator, the centrifugal blower that is connected with the wind aspiration channel; On centrifugal blower, be provided with after-treatment powder chamber and anti-blocking airlock is installed.
4. a kind of fully automatic convenient vermicelli production line as claimed in claim 3, it is characterized in that described is that four screw rod powder slurry is from ripe extruding strings device from ripe crowded silk device, the number of described screw rod is four, on each screw rod, be equipped with and independently squeeze the silk tube, screw rod is contained in the cavity that squeezes the silk tube, squeeze the sealed at both ends of silk tube, the axle of screw rod is installed on the seal that squeezes silk tube two ends; Be provided with charging aperture squeezing on the silk tube, the charging aperture opening is up and near the end of screw rod; Squeeze a silk head being equipped with down near an end of discharging opening, in squeezing the silk head, be provided with squeeze the silk tube in the tapping channel that is communicated with of cavity, be provided with in the exit of squeezing a silk tapping channel and squeeze a template, on a crowded template, be provided with the aperture of moulding bean vermicelli; Squeeze a tube skin at each and also be provided with independently cartridge heater, squeeze the silk tube and pass cartridge heater, form confined space between cartridge heater and crowded silk tube.
5. a kind of fully automatic convenient vermicelli production line as claimed in claim 4 is characterized in that described screw rod is two spiral shell square screw rods, and the spiral shell square of close charging aperture is greater than the spiral shell square near discharging opening.
6. as each described a kind of fully automatic convenient vermicelli production line of claim 1 to 5, it is characterized in that the aging device comprises for the first time thaw machine and be used for the aging washing Bean jelly maker of natrual ageing for the second time of the aging machine of natrual ageing, bean vermicelli refrigerator, bean vermicelli.
7. the production technology of an instant bean vermicelli is characterized in that comprising following processing step: comprise successively that starch stirs,, aging, washing pine silk anti-stick from ripe crowded silk, bean vermicelli, quantitatively cut off, powder agglomates oven dry, powder agglomates cooling, packing carry; Be used for the anti-stick anti-adhering machine of bean vermicelli and comprise powder spraying chamber, dusting device, air-supply arrangement, powder reclaiming device; Be provided with bean vermicelli inlet at vertical direction over against the position of the crowded silk head of extruding strings device on the top of powder spraying chamber, in powder spraying chamber, be provided with the conveyer belt of carrying bean vermicelli, on powder spraying chamber, also be provided with the bean vermicelli outlet corresponding with conveyer belt; The mouth that dusts of dusting device is communicated with powder spraying chamber; The anti-stick method of bean vermicelli comprises that air-supply arrangement blows to dusting device, dusting device under from the wind action of air-supply arrangement towards over against squeeze from extruding strings device the silk head come out and drop into powder spraying chamber after bean vermicelli before not dropping into conveyer belt dust, the unnecessary pruinescence that gushes out is limited in the powder spraying chamber, and reclaims by powder reclaiming device.
8. the production technology of a kind of instant bean vermicelli as claimed in claim 7 is characterized in that described air-supply arrangement comprises cyclone separator, is connected the powder feeding airduct on the cyclone separator; Described powder reclaiming device comprises the resorption airduct that is connected with cyclone separator, and the resorption airduct is communicated with powder spraying chamber; Cyclone separator is blown to dusting device by the powder feeding airduct, and dusting device dusts towards the powder band under from the wind action of powder feeding airduct; Be limited in the interior unnecessary powder of powder spraying chamber and under the resorption wind action of cyclone separator, suck back cyclone separator again by the resorption airduct; Suck back powder in the cyclone separator again by sending the branch airduct to send dusting device back to.
9. the production technology of a kind of instant bean vermicelli as claimed in claim 8 is characterized in that described powder reclaiming device also comprises the wind aspiration channel that is connected with cyclone separator, the centrifugal blower that is connected with the wind aspiration channel; On centrifugal blower, be provided with after-treatment powder chamber; The powder major part that sucks back in the cyclone separator is sent dusting device back to by sending the branch airduct, and remainder is sent in the after-treatment powder chamber in the centrifugal blower by the wind aspiration channel and handles.
10. as the production technology of each described a kind of instant bean vermicelli of claim 7 to 9, it is characterized in that aging comprises that natrual ageing is aging for the first time, bean vermicelli is freezing, bean vermicelli thaws and natrual ageing is aging for the second time; The natrual ageing ageing time is 20 to 30 minutes for the first time, and the bean vermicelli cryogenic temperature is at subzero 20 ℃, and the time is 2 to 3 hours, and the bean vermicelli thawing time is 10 to 15 minutes, and the natrual ageing ageing time is 50 minutes to 70 minutes for the second time.
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| CN2006101229795A CN101167485B (en) | 2006-10-24 | 2006-10-24 | Fully-automatic convenient vermicelli production line and production technology |
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| CN2006101229795A CN101167485B (en) | 2006-10-24 | 2006-10-24 | Fully-automatic convenient vermicelli production line and production technology |
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| CN101167485B true CN101167485B (en) | 2011-07-06 |
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| CN102657347B (en) * | 2012-05-22 | 2013-06-12 | 淄博正邦知识产权企划有限公司 | Automatic vermicelli hanging machine |
| CN103859249A (en) * | 2012-12-10 | 2014-06-18 | 山东明佳包装检测科技有限公司 | Vermicelli production equipment |
| CN103719702B (en) * | 2013-12-26 | 2016-03-02 | 余凡 | A kind of infant rice powder and preparation method thereof |
| CN105433228A (en) * | 2015-12-11 | 2016-03-30 | 江西麻姑食品科技有限公司 | Automatic rice flour processing unit |
| CN113048740B (en) * | 2021-03-23 | 2022-11-08 | 安徽鑫美思农业开发有限公司 | Staggered support type airing device for vermicelli production |
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| CN2706019Y (en) * | 2004-06-07 | 2005-06-29 | 厉彦彬 | Full automatic vermicelli processing machine |
| CN2754376Y (en) * | 2004-12-07 | 2006-02-01 | 冯星愿 | Automatic and continuous production line of instant rice flour food |
| CN2817472Y (en) * | 2005-09-15 | 2006-09-20 | 张广民 | Straight bowled automatic production line for non-adhesive vermicelli and noodles |
| CN201015407Y (en) * | 2006-10-24 | 2008-02-06 | 广州尧先机械有限公司 | Full-automatic instant vermicelli product line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2184490Y (en) * | 1994-04-08 | 1994-12-07 | 哈尔滨工业大学 | Adjustable whirlwind separator |
| CN2681568Y (en) * | 2004-02-19 | 2005-03-02 | 陈平 | Steam vermicelli machine |
| CN2706019Y (en) * | 2004-06-07 | 2005-06-29 | 厉彦彬 | Full automatic vermicelli processing machine |
| CN2754376Y (en) * | 2004-12-07 | 2006-02-01 | 冯星愿 | Automatic and continuous production line of instant rice flour food |
| CN2817472Y (en) * | 2005-09-15 | 2006-09-20 | 张广民 | Straight bowled automatic production line for non-adhesive vermicelli and noodles |
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Owner name: GUANGZHOU GOLD AXE ELECTROMECHANICAL TECHNOLOGY CO Free format text: FORMER OWNER: GUANGZHOU RAOXIAN MECHINE CO., LTD. Effective date: 20130801 |
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Effective date of registration: 20130801 Address after: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee after: Guangzhou Gold Axe Electromechanical Technology Co., Ltd. Address before: 510880 Huadu Town, Huadu District, Guangzhou, Guangdong Province Overseas Chinese science and Technology Industrial Park Yao Machinery Co., Ltd. Patentee before: Guangzhou Raoxian Mechine Co., Ltd. |
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Owner name: BUHLER (GUANGZHOU) FOOD MACHINERY CO., LTD. Free format text: FORMER NAME: GUANGZHOU GOLD AXE ELECTROMECHANICAL TECHNOLOGY CO., LTD. |
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Address after: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee after: (Guangzhou) Food Machinery Co., Ltd. Address before: 510880 overseas Chinese hi tech Industrial Park, Huadu Town, Huadu District, Guangzhou, Guangdong Patentee before: Guangzhou Gold Axe Electromechanical Technology Co., Ltd. |
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