Summary of the invention
The objective of the invention is for a kind of fried straight noodle production line and production technology are provided.Utilize fried straight noodle production line of the present invention and production technology, not only production efficiency is high, can produce polytype at a production line, and, the face health of producing is good to eat.
For achieving the above object, fried straight noodle production line comprises the flour bolt filter, flour blower, powder liquid mixer, dough rest conveyer, composite noodle, continuous noodle roller, chopping forming machine, machine for steaming, dry method differential loose wire machine, the vibratory loosening machine that are arranged in order by the material direction of transfer, quantitatively cuts off the box machine, the face silk oil drenches machine, Fryer, face piece oil remover, lining-up machine, Air cooler, distribution conveyor and packing conveyor.Described Fryer comprises front delivery platform, oil groove, rear delivery platform, face box device, cover device and oil supply system.The face box device comprises the first chain, the first chain pass through successively front delivery platform, oil groove and after delivery platform, in vertical direction, the first chain that is positioned at oil groove is lower than the first chain that is positioned at front delivery platform and rear delivery platform, on described the first chain the face box is installed.Described cover device comprises the second chain, on the second chain cover is installed, and cover is arranged in the top of the face box on oil groove the first chain; Described oil supply system comprises working connection pipeline, repairing pipeline, main oil returning tube, secondary oil returning tube, the working connection pipeline passes through coarse filtration machine, strainer, heat exchanger from the oil-out of oil groove successively to oil-in, one end of repairing pipeline is connected with fuel tank, the other end and working connection pipeline communication, one end of main oil returning tube and working connection pipeline communication, the other end is communicated with fuel tank, and an end of secondary oil returning tube is communicated with oil groove and coarse filtration machine, and the other end is communicated with fuel tank.
The fried straight noodle production craft step comprises that the flour sieving, the flour wind that carry out successively by the material direction of transfer give, the mixing of powder liquid, dough rest conveying, compound pressure surface, continuously pressure surface, chopping moulding, steaming face, dry method loose wire, vibratory loosening, quantitatively cut off box, face silk and drench oily, fried, face piece de-oiling, lining-up machine, Air cooler, distribution conveyor and packing conveying.Owing to expecting that from former finished product all is automatically to finish on a production line, do not need non-cutting time, therefore, not only saved manpower, and production efficiency is high.
Described frying course is: noodles drop into after quantitatively cutting off box in the face box on the first chain, under the effect of the first chain, drive face box the past delivery platform that the face piece is housed and enter into oil groove, simultaneously, under the effect of the second chain, drive the cover motion, and cover is covered be equipped with the face box of face piece, make the face piece fried in the face box of sealing, the face piece is in the front delivery platform of process, the face silk oil drenches machine and sprays on the face piece by jet, continuation campaign along with the first chain, be in face box in the oil groove and leave oil groove and be thus lifted on the rear delivery platform, finish the fried of opposite piece.
In frying course, the process of oil supply system comprises circulation fuel feeding, repairing and oil return.
Circulation fuel feeding process is: the oil in the oil groove enters in the working connection pipeline and filters through the coarse filtration machine first, filters through strainer again, then, improves the temperature of oil through over-heat-exchanger, and is last, enters in the oil groove from the working connection pipeline; When oil recycles in to oil groove, by filtering the dregs of fat are removed, guaranteed to be input to oily clean, the cleaning in the oil groove, like this, both can improve the mouthfeel of face, and guarantee the health of frying surface.
The process of repairing is: when the oil mass in detecting oil groove was inadequate, the oil in the fuel tank entered into the working connection pipeline through the repairing pipeline, from the working connection pipeline oil subsidy was charged to the oil groove, worked normally to guarantee oil press.
The oil return process comprises main oil return process and secondary oil return process, and main oil return process is: close the working connection pipeline that flow into oil groove, the ducted oil of working connection is drained in the fuel tank through main oil returning tube by the hot oil pump of working connection pipeline; Secondary oil return process is: when existing the end oily in oil groove and the coarse filtration machine, end oil is drained in the fuel tank through secondary oil returning tube by gear pump.By working connection pipeline and secondary oil return line pipeline the oil in pipeline and the oil groove is discharged in the fuel tank, convenient for cleaning and maintenance Fryer, and, for the temperature low environment, can prevent that oil from freezing in pipeline and in the oil groove, the continuation of being convenient to is next time used.
As specializing, described silk oil pouring machine comprises spray groove, and spray groove is fixed on the front delivery platform of Fryer, and the spray groove both sides have jet, and the upper end of spray groove is connected with oil inlet pipe, and oil inlet pipe is connected with the working connection pipeline of Fryer.Utilize face silk oil pouring machine to the process that the face silk drenches oil to be: the face piece is in the front delivery platform of process, and the face silk oil drenches machine and sprays on the face piece by jet.Like this, can the opposite piece tentatively finalize the design, to carry out when fried shape in the oil groove more stable thereby the face piece of making enters into.
As specializing, described coarse filtration machine comprises fuel tank, and a side of fuel tank is provided with oil-in, and opposite side is provided with oil-out, is provided with filter in the fuel tank; Described filter comprises the inclination frame, the upper end of inclination frame is near oil-out, the lower end is near oil-in, and the below of inclination frame is provided with filter, and the upper end of inclination frame is equipped with driving shaft, drive sprocket is installed on the driving shaft, the lower end of inclination frame is equipped with driven axle, and drive sprocket and be provided with the oil strain chain between the movable sprocket is installed on the driven axle by movable sprocket, the bent plate annex is installed on the oil strain chain, on the bent plate annex scum board is installed; A side that is positioned at oil-out at fuel tank is provided with for the slag pan that holds that filters from the dregs of fat on the scum board.
The filter process of coarse filtration machine is: the oil in the oil groove is in oil-in enters into fuel tank, discharge from oil-out by the oil that filter filters, simultaneously, start the oil strain chain, allow the oil strain chain drive the scum board motion, scum board takes the dregs of fat top of inclination frame to and is transported in motion and holds in the slag pan, and the dregs of fat are filtered, and oil in the oil groove is clean, cleaning so that be input to.This coarse filtration machine is simple in structure, and cost is low.
As specializing, the chopping forming machine is installed in the tail end of continuous noodle roller, and the chopping forming machine comprises shredding knife, plural noodles transfer passage and moulding transmission net.
The process of moulding is: dough sheet is cut into noodles through shredding knife, noodles enter into the umber that is divided in the transfer passage with the transfer passage equal number, then, noodles enter in the moulding transmission net, form regular spiral helicine folded the wearing of putting on by the speed of regulating moulding transmission net speed.
As specializing, described vibratory loosening machine involving vibrations dish, vibrating motor, described vibrating disk are provided with import and outlet, and import is docked with dry method differential loose wire machine, export by conveyer belt and quantitatively cut off the box machine to dock; Described vibrating disk is fixed by spring, and described vibrating motor is installed in the vibrating disk below and fixes with vibrating disk.The process of vibratory loosening is: after vibrating motor started, vibrating disk was followed vibrating motor and is vibrated together, makes the noodles that are sticked together through the dry method loose wire loose.
As specializing, the described quantitative cut-out box machine that falls comprises the first frame, be provided with cutter in the first frame, cutter comprises the 3rd motor that is installed on the first frame, the 6th rotating shaft, the 7th rotating shaft, the 7th sprocket wheel is installed on the output shaft of the 3rd motor, the 8th sprocket wheel and the first gear are installed on the 6th rotating shaft, at the 7th rotating shaft the second gear and the 9th sprocket wheel are installed, be provided with the 4th chain between the 7th sprocket wheel and the 8th sprocket wheel, the first gear and the second gear are meshed, the first frame be positioned at the 4th rotating shaft below slitter shaft is installed, the tenth sprocket wheel is installed on the slitter shaft, be provided with the 5th chain between the 9th sprocket wheel and the tenth sprocket wheel, in a side of slitter shaft anvil axle with the slitter shaft axially parallel be installed; The first frame be positioned at slitter shaft below be provided with material guiding hopper more than two, the lower end of described material guiding hopper is hinged with a minute hopper; The 8th rotating shaft is installed on the first frame, on the 8th rotating shaft the 11 sprocket wheel is installed, be provided with the 7th chain at the 9th sprocket wheel and the 11 sprocket wheel; Be installed with cam at the 8th rotating shaft; Also comprise cam follower, cam follower comprises push rod, joint pin, joint pin mounting rod, and an end of described joint pin is fixedly connected with being connected and installed bar, and the other end is connected with a minute hopper; Be connected with connecting rod between described joint pin mounting rod and the push rod and be provided with spring at push rod, an end of spring is connected with push rod, and the other end is connected with the first frame; The hopper below was provided with rotating shaft in described minute, the hopper that rolls more than one row is installed on the circumference of rotating shaft, rotating shaft drives by ratchet mechanism, the 13 sprocket wheel is installed on the ratchet mechanism, at the 7th rotating shaft the 12 sprocket wheel is installed, be provided with the 8th chain between the 12 sprocket wheel and the 13 sprocket wheel, ratchet mechanism is by 12 sprocket wheels, the 8th chain and the 13 sprocket wheel driven rotary.
The process of quantitatively cutting off box is: carry the noodles of coming to be cut off under the effect of slitter shaft and anvil axle from vibratory loosening machine, cut noodles enter in minute hopper under the guide effect of material guiding hopper, simultaneously, divide hopper to swing, divide the noodles in the hopper to be transported to rolling in the hopper in the rotating shaft, when the rolling hopper and all be loaded with noodles of every row, angle of ratchet mechanism driven rotary face box rotation, make the hopper that rolls that is loaded with noodles rotate 45 °, noodles drop in the face box of fried machine side box device naturally.When minute hopper swings, in face in the material guiding hopper rolled different box lattice in the hopper by minute hopper packing to each row, therefore, minute hopper can corresponding box lattice more than two, like this, in the situation that the equal number material guiding hopper, a row rolls that box lattice quantity increases in the hopper, when being transported on the Fryer, under the demand of identical output, the length of Fryer shortens, and the demand of factory building length reduces, time of delivery on Fryer shortens, dispersed heat reduces, and the thermal efficiency is improved, and this structure does not increase the volume that cuts off the box machine yet, therefore, low cost of manufacture.
As improvement, being equipped with to collect in the face box collection frame face box collection frame above Air cooler has the face box that is different from the Fryer, by replacing the face box of different size, to produce the face piece of difformity and size.When producing dissimilar face, need to change face box and the interior face box of face box collection frame in the Fryer, Renewal process is: the chain in the first chain and the face box collection frame is docked, make the chain in the first chain and the face box collection frame connect into a chain, drive the motion of the first chain, face box on the first chain is entered in the face box collection frame, face box in the face box collection frame enters in the Fryer, after replacing is finished, disconnect the chain in the first chain and the face box collection frame, so that the first chain consists of a motion cycle, the chain in the face box collection frame consists of a motion cycle.One special face box collection frame is set, has not only made things convenient for the face box in the Fryer is changed, and can realize automatic exchange, and, the clean of obsolete box and cleaning can be guaranteed.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
, comprise the flour bolt filter 1 that transmits successively by material, flour blower 2, powder liquid mixer 3, dough rest conveyer 4, composite noodle 5, continuous noodle roller 6, chopping forming machine 7, three layers of machine for steaming 8, dry method differential loose wire machine 9, vibratory loosening machine 19, quantitatively cut off box machine 10, the face silk oil drenches machine 17, Fryer 11, face piece oil remover 18, lining-up machine 12, Air cooler 13, distribution conveyor 14 and packing conveyor 15 to fried straight noodle production line shown in Figure 2 such as Fig. 1.
As shown in Figure 3 and Figure 4, flour blower 2 comprises that feeding machine 201, wind ajutage 202, Roots blower (not shown), wind send funnel 203.Feeding machine 201 comprises machine barrel 2011, screw rod 2012 and the first motor 2013, screw rod 2012 is installed in the machine barrel 2011, and an end stretches out machine barrel 2011, on the first motor 2013 the 21 sprocket wheel 2014 is installed, the external part of screw rod 2012 is equipped with the 22 sprocket wheel 2015, be provided with chain between the 21 sprocket wheel and the 22 sprocket wheel, described machine barrel 2011 is provided with charging aperture and discharging opening, one end of wind ajutage 202 is connected with Roots blower, the other end send funnel 203 to be connected with wind, at wind ajutage 202 charging aperture is arranged, the charging aperture of flour on machine barrel 2011 that filters through flour bolt filter 1 enters in the machine barrel 2011, is provided with rotary discharge valve 204 between the charging aperture on the discharging opening on the machine barrel 2011 and the wind ajutage 202.
As shown in Figure 3, described powder liquid mixer 3 comprises bakebread 301, and shaft 302 is installed in the bakebread 301, and the bottom of bakebread 301 has a discharging opening 303, and bakebread 301 send funnel to be communicated with wind.Described powder liquid mixer 3 and wind send funnel to consist of by two groups.
As shown in Figure 5, described composite noodle 5 comprises two groups of monolithic press-roller devices 501 and one group of composite press roller device 502, and each monolithic press-roller device 501 corresponding table top is rolled into a ball slaking conveyer 4.Flour through powder liquid mixer 3 mix into dough after, be sent to respectively in the two table tops group slaking conveyer 4, dough is finished curing process in the process of dough resting machine through conveying, dough in the two table tops group aging machine drops into respectively on two groups of corresponding in the compound presser 5 monolithic press-roller devices 501, monolithic press-roller device 501 forms dough sheet with the dough brake slabbing, mutually stacked from two groups of monolithic press-roller device 501 roll-ins, two dough sheets out, form a compound dough sheet with two-layer dough sheet structure, compound dough sheet is sent to composite press roller device 502 places through conveyer belt 503, and composite press roller device 502 is depressed into into two-layer dough sheet the compound dough sheet that only has one deck structure.
As shown in Figure 6, described continuous noodle roller 6 comprises seven groups of tablet press machines 601, equidistantly arranges between the tablet press machine 601, and tablet press machine 601 comprises the optoelectronic switch 603 of one group of pressure roller 602, pressure roller motor (not indicating), control pressure roller motor.The diameter of seven groups of pressure rollers 602 successively decreases successively by the dough sheet throughput direction, seven groups of pressure roller 602 pressure surfaces of different-diameter, and the compressing tablet calendering is successively decreased than curve smoothing, and the gluten organization network forms evenly, makes sensory of noodles that bite be arranged; Every group of pressure roller under the control of optoelectronic switch 603, regulated the linear velocity of every group of pressure roller 602 by independent pressure roller motor-driven automatically, and the continuous supplying that every group of pressure roller of balance 602 extrudes dough sheet is given; Finally by after crossing the chopping processing, dough sheet is transformed into noodles by the dough sheet behind the continuous pressure roller.
As shown in Figure 7, chopping forming machine 7 is installed in the tail end of continuous noodle roller 6, comprises shredding knife 701, plural noodles transfer passage 702 and moulding transmission net 7021; The process of moulding is: dough sheet is cut into noodles through shredding knife 701, noodles enter into the umber that is divided in the transfer passage 702 with the transfer passage equal number, then, noodles enter in the moulding transmission net 7021, form regular spiral helicine folded the wearing of putting on by the speed of regulating moulding transmission net 7021 speed.
To shown in Figure 10, described three layers of machine for steaming 8 comprise cabinet 801, are located at conveying link network, steam supply control device 802 in the cabinet 801 such as Fig. 8, and described steam supply control device 802 communicates with cabinet 801.Shown in Figure 10, carry link network to comprise outer link network 803 and the internal layer conveying link network 804 carried, the described outer link network 803 of carrying comprises that upper strata conveying link network 8031, lower floor carry link network 8032, and described upper strata carries link network 8031 to carry the outer link network 803 of carrying of link network 8032 series connection formations with lower floor.Described internal layer carries link network 804 to carry link network 8031 and lower floor to carry between the link network 8032 on the upper strata.As shown in Figure 8, be divided into three warm areas 805 in upper, middle and lower, 806,807 in the described cabinet 801, be provided with heat-proof device 808 between every layer of warm area, described upper strata carries link network 8031 to be in the warm area 805, internal layer carries link network 804 to be in the middle warm area 806, and lower floor carries link network 8302 to be in the lower warm area 807.Include front warm area and rear warm area in three warm areas 805 in described upper, middle and lower, 806,807, be equipped with the steam output device in described front warm area and the rear warm area.
Flour need to carry out boiling to it after becoming the noodle flour dough sheet through the front manufacturing procedure, makes its gelatinization.Noodles enter in the cabinet 801 by conveying mechanism, at first be transported on the outer upper strata conveying link network 8031 of carrying in the link network 803, noodles are carried the rear portion that always runs to cabinet 801 on the link network 8301 from the front portion of cabinet 801 on the upper strata, after having passed through the boiling of cabinet 801 length strokes, noodles are transported to the end that link network 8301 is carried on the upper strata, then, dropping to internal layer carries on the link network 804, because internal layer carries the transmission direction of link network 804 to carry link network 8031 opposite with the upper strata, noodles are carried to the front portion from cabinet 801 rear portions again, after noodles have passed through the boiling of cabinet 801 length strokes again, noodles are transported to the end that internal layer is carried link network 804, then drop on lower floor's conveying link network 8032 of outer carrier chain net 803, because the upper strata carries link network 8031 and lower floor to carry link network 8032 to connect, so that carrying link network 8032 to have with the upper strata, lower floor carries link network 8031 identical transmission direction and transmission speed, noodles are at lower floor's carrier chain online operation, run to cabinet 801 rear portions from cabinet 801 front portions always, then transfer out outside the cabinet 801, finish whole digesting technoloy.In whole digestion process, noodles have passed through altogether the boiling of three cabinet length strokes, and digestion time is effectively prolonged, so that the better quality of boiling flour noodle out.
In addition, in the flour noodle digesting technoloy, not only digestion time there is requirement, for boiling temperature requirement is arranged equally.Optimum digesting technoloy is: early stage steam pressure can not be too large, need high temperature, later stage need to pass into dry saturated steam mid-term, be divided into a plurality of warm areas flour noodle is carried out boiling, upper warm area 805 passes into the less Low Temperature Steam of pressure, middle warm area 806 passes into the large high-temperature steam of pressure, lower warm area 807 passes into the lower dry saturated steam of moisture, to satisfy the boiling optimum process of noodles, make boiling noodles out have high gelatinization degree.
As shown in figure 11, described dry method differential loose wire machine 9 comprises the first frame 901, in the first frame 901 left side that the first loose side motor 902, the second loose side motor 903, the first loose side motors 902 are positioned at the first frame 901 is installed, the second loose side motor 903 is positioned at the right side of the first frame 901.The first sprocket wheel 904 is installed on the output shaft of the first loose side motor 902, the first frame 901 be positioned at the first loose side motor 902 above the first rotating shaft 905 is installed, the second sprocket wheel 906 is installed on the first rotating shaft 905, the first sprocket wheel 904 and the second sprocket wheel 906 are provided with the first chain 907, the first rotating shafts 905 and are used for installing the outer link network 803 of carrying.Output shaft at the second loose side motor 902 is equipped with the 3rd sprocket wheel 908 and the 5th sprocket wheel 914, the left side is equipped with the second rotating shaft 909 above the first frame 901 is positioned at the second loose side motor 903, at the second rotating shaft 909 the 4th sprocket wheel 910 is installed, be provided with the second chain 911 at the 3rd sprocket wheel 908 and the 4th sprocket wheel 909, below the first frame 901 is positioned at the first rotating shaft 905 the first loose side motor 902 above the 3rd rotating shaft 912 is installed, cover has the movement velocity of the first conveyer belt 913, the first conveyer belts 913 is carried link network greater than skin movement velocity between the second rotating shaft 909 and the 3rd rotating shaft 912; The first frame 901 be positioned at the second loose side motor 903 above the right side the 4th rotating shaft 915 is installed, the 6th sprocket wheel 916 is installed on the 4th rotating shaft 915, be provided with the 3rd chain 917 between the 5th sprocket wheel 914 and the 6th sprocket wheel 916, the first frame 901 be positioned at the second rotating shaft 909 below the second loose side motor 903 above the 5th rotating shaft 918 is installed, cover has the movement velocity of the second conveyer belt 919, the second conveyer belts 919 greater than the movement velocity of the first conveyer belt 913 between the 4th rotating shaft 915 and the 5th rotating shaft 918.When noodles carry link network 803 to be transported on the first conveyer belt 913 from skin, owing to having speed difference, therefore, noodles had stretching and loose effect; When noodles are transported on the second conveyer belt 919 from the first conveyer belt 913, owing to having speed difference, therefore, noodles had stretching and loose effect.
Such as Figure 15 and shown in Figure 16, vibratory loosening machine 19 involving vibrations dishes 1901, vibrating motor 1902, described vibrating disk 1901 are provided with import 19011 and export 19012, import 19011 is docked with dry method differential loose wire machine 9, exports 19012 by conveyer belt and quantitatively cut off box machine 10 to dock; Described vibrating disk 1901 is fixing by spring 1903, and described vibrating motor 1902 is installed in vibrating disk 1901 belows and fixing with vibrating disk 1901; The process of vibratory loosening is: after vibrating motor 1902 started, vibrating disk 1901 was followed vibrating motor and is vibrated together, makes the noodles that are sticked together through the dry method loose wire loose.
As shown in figure 11, the described quantitative cut-out box machine 10 that falls comprises the first frame 901, be provided with cutter in the first frame 901, cutter comprises the 3rd motor 1003 that is installed on the first frame 901, the 6th rotating shaft 1004, the 7th rotating shaft 1005, the 7th sprocket wheel 1006 is installed on the output shaft of the 3rd motor 1003, the 8th sprocket wheel 1008 and the first gear 1007 are installed on the 6th rotating shaft 1004, at the 7th rotating shaft 1005 the second gear 1009 and the 9th sprocket wheel 1010 are installed, be provided with the 4th chain 1011 between the 7th sprocket wheel 1006 and the 8th sprocket wheel 1008, the first gear 1007 and the second gear 1009 are meshed, the first frame be positioned at the 4th rotating shaft 915 below slitter shaft 1012 is installed, the tenth sprocket wheel 1013 is installed on the slitter shaft 1012, be provided with the 5th chain 1014 between the 9th sprocket wheel 1010 and the tenth sprocket wheel 1013, in a side of slitter shaft 1012 anvil axle 1015 with the slitter shaft axially parallel is installed, the transmission process of cutter is: the output shaft of the 3rd motor 1003 drives 1006 rotations of the 7th sprocket wheel, the 7th sprocket wheel 1006 drives 1008 rotations of the 8th sprocket wheel by the 4th chain 1011, the 8th sprocket wheel 1008 drives 1004 rotations of the 6th rotating shaft, the 6th rotating shaft 1004 drives 1007 rotations of the first gear, the first gear 1007 drives 1009 rotations of the second gear, the second gear 1009 drives 1005 rotations of the 7th rotating shaft, the 7th rotating shaft 1005 drives 1010 rotations of the 9th sprocket wheel, the 9th sprocket wheel 1010 drives 1013 rotations of the tenth sprocket wheel by the 5th chain 1014, the tenth sprocket wheel 1013 drives the slitter shaft rotation, when noodles between slitter shaft 1012 and the anvil axle 1015 by the time, the purpose that noodles realize are cut off.The first frame 901 be positioned at slitter shaft 1012 below be provided with material guiding hopper 1016 more than two, in the present embodiment, the quantity of material guiding hopper is five, the lower end of described material guiding hopper 1016 is hinged with minute hopper 1017, the quantity of minute hopper 1017 is five; Be equipped with on the first frame 901 on the 8th rotating shaft 1018, the eight rotating shafts 1018 the 11 sprocket wheel 1019 is installed, be provided with the 7th chain 1020 at the 9th sprocket wheel 1010 and the 11 sprocket wheel 1019; Be installed with cam 1021 at the 8th rotating shaft 1018; Also comprise cam follower 1022, cam follower 1022 comprises push rod 10221, joint pin 10222, joint pin mounting rod 10223, and an end of described joint pin 10222 is fixedly connected with being connected and installed bar 10223, and the other end is connected with a minute hopper 1017; Be connected with connecting rod 10224 between described joint pin mounting rod 10223 and the push rod 10221; Such as Figure 13 and shown in Figure 14, be provided with spring 10225 at push rod 10221, one end of spring 10225 is connected with push rod 10221, the other end is connected with the first frame 901, when cam follower 1022 rectilinear motion, can drive minute hopper 1017 swings, its process is: the output shaft of the 3rd motor 1003 drives 1006 rotations of the 7th sprocket wheel, the 7th sprocket wheel 1006 drives 1008 rotations of the 8th sprocket wheel by the 4th chain 1011, the 8th sprocket wheel 1008 drives 1004 rotations of the 6th rotating shaft, the 6th rotating shaft 1004 drives 1007 rotations of the first gear, the first gear 1007 drives 1009 rotations of the second gear, the second gear 1009 drives 1005 rotations of the 7th rotating shaft, the 5th rotating shaft 1005 drives 1010 rotations of the 9th sprocket wheel, the 9th sprocket wheel 1010 drives 1019 rotations of the 11 sprocket wheel by the 7th chain 1020, the 11 sprocket wheel 1019 drives 1018 rotations of the 8th rotating shaft, 1021 rotations of the 8th rotating shaft 1018 band moving cams, the rotation of cam 1021 impels push rod 10221 rectilinear motions, push rod 10221 is with 10222 motions that are dynamically connected by connecting rod 10224 and mounting rod 10223, swings thereby drive minute hopper 1017.Such as Figure 11, shown in 12, hopper 1017 belows were provided with rotating shaft 1023 in described minute, four rows are installed on the circumference of rotating shaft 1023 roll hopper, rolling of every row is divided into ten box lattice in the hopper, namely one minute hopper 1017 correspondence every row and are rolled two box lattice in the hopper, rotating shaft drives by ratchet mechanism, the 13 sprocket wheel 1025 is installed on the ratchet mechanism, at the 7th rotating shaft the 12 sprocket wheel 1024 is installed, be provided with the 8th chain 1026 between the 12 sprocket wheel and the 13 sprocket wheel, ratchet mechanism is by 12 sprocket wheels, the 8th chain and the 13 sprocket wheel driven rotary, when the 12 sprocket wheel 1024 revolves when turning around, ratchet mechanism driven rotary axle 1023 rotations 1/4 circle; The rotary course of described surfaces of revolution box is: after 1012 pairs of noodles of cutoff tool carry out cutting off the first time, can produce five parts of faces, and drop into first row by material guiding hopper 1016 and minute hopper 1017 and roll in five box lattice in the hopper, at this moment, rotating shaft 1023 does not rotate, after cutoff tool carries out cutting off the second time, produce again five parts of faces, simultaneously, divide hopper 1017 to swing once, five parts of faces drop into first row through material guiding hopper and minute hopper and roll in other five box lattice in the hopper, then the face box of ratchet mechanism driven rotary rotation 1/4 is enclosed, and the face tilt that first row is rolled in the hopper drops in the next process, face simultaneously, second row in the rotating shaft 1023 rolls hopper process described above and receives from the face in minute hopper, and the rotating shaft 1023 successively periodic duty face that will cut off constantly is transported in the next process.
The process of cutting off box is: the noodles of coming from the tape transport of vibratory loosening machine 19 are cut off under the effect of slitter shaft 1012 and anvil axle 1015, cut noodles enter in minute hopper 1017 under the guide effect of material guiding hopper 1016, simultaneously, divide hopper 1017 to swing, noodles in minute hopper 1017 are transported to rolling in the box lattice in the hopper on the rotating shaft 1023, when the rolling hopper and all be loaded with noodles of every row, angle of ratchet mechanism driven rotary axle 1023 rotations, make the hopper that rolls that is loaded with noodles rotate 45 °, noodles drop in the face box 1105 of fried machine side box device naturally.
When minute hopper 1017 swings, face in the material guiding hopper 1016 was installed to each row in 1017 minutes by minute hopper to be rolled in the different box lattice in the hopper, therefore, minute hopper 1017 can corresponding box lattice more than two, like this, in the situation that the equal number material guiding hopper, a row rolls that box lattice quantity increases in the hopper, when being transported on the Fryer, under the demand of identical output, the length of Fryer shortens, and the demand of factory building length reduces, time of delivery on Fryer shortens, dispersed heat reduces, and the thermal efficiency is improved, and this structure does not increase the volume that cuts off the box machine yet, therefore, low cost of manufacture.
As shown in figure 17, described silk oil drenches machine 17 and comprises spray groove 1701, spray groove 1701 is fixed on the front delivery platform 1101 of Fryer 11, spray groove 1701 both sides have jet 1702, the upper end of spray groove 1701 is connected with oil inlet pipe 1703, and oil inlet pipe 1703 is connected with the working connection pipeline 1109 of Fryer 11.
Shown in Figure 19 such as Figure 18 and Tu, Fryer 11 comprises front delivery platform 1101, oil groove 1102, rear delivery platform 1103, face box device, cover device and oil supply system.The face box device comprises the first chain 1104, the first chain 1104 pass through successively front delivery platform 1101, oil groove 1102 and after delivery platform 1103, in vertical direction, the first chain that is positioned at oil groove is lower than the first chain that is positioned at front delivery platform and rear delivery platform, on described the first chain 1104 face box 1105 is installed.Described cover device comprises on the second chain 1107, the second chains 1107 cover 1108 is installed, and cover 1108 is arranged in the top of the face box on oil groove the first chain, and in frying course, the face box will be lived from the face lid of process in the oil groove.
Frying course is: noodles drop into after quantitatively cutting off box in the face box 1105 on the first chain 1104, under the effect of the first chain 1104, drive 1105 the past of face box delivery platform 1103 that the face piece is housed and enter into oil groove 1102, simultaneously, under the effect of the second chain 1107, drive cover 1108 motions, and the face box that cover 1108 is covered the face piece is housed, make the face piece fried in the face box 1105 of sealing, the face piece is in the front delivery platform 1103 of process, the face silk oil drenches machine 17 and sprays on the face piece by jet 1702, realize the preliminary typing of opposite piece, and make the face piece shape when fried that enters into oil groove 1102 more stable.Continuation campaign along with the first chain 1104, being in face box 1105 in the oil groove 1102 leaves oil groove and is thus lifted on the rear delivery platform 1103, finish the fried of opposite piece, piece oil remover 18 opposite pieces carry out de-oiling on rear delivery platform 1103, to reduce the oil content of face piece.
Such as Figure 22 to face piece oil remover 18 shown in Figure 24, comprise frame 1801, frame 1801 is fixedly mounted on the rear delivery platform 1103, in frame 1801 high pressure whirlpool blower fan 1802 is installed, be connected with blowing pipeline 1803 at high pressure whirlpool blower fan 1802, have the blowing mouth 1804 that diameter is 1~3mm on the blowing pipeline 1803, blowing mouth 1804 is dried vertically downward.The course of work of face piece oil remover 18 is: produce high-pressure blast after high pressure whirlpool blower fan 1802 starts, the high-pressure blast that produces blows on the face piece through blowing pipeline 1803 and blowing mouth 1804, thereby makes the oil on the face piece slough a part.
As shown in figure 20, described oil supply system comprises working connection pipeline 1109, repairing pipeline 1110, main oil returning tube 1111, secondary oil returning tube 1112, working connection pipeline 1109 passes through coarse filtration machine 1113 from the oil-out of oil groove 1102 successively to oil-in, strainer 1113001, heat exchanger 1114, one end of repairing pipeline 1110 is connected with fuel tank 1115, the other end is communicated with working connection pipeline 1109, one end of main oil returning tube 1111 is communicated with working connection pipeline 1109, the other end is communicated with fuel tank 1115, one end of secondary oil returning tube 1112 is communicated with oil groove 1102 and coarse filtration machine 1113, and the other end is communicated with fuel tank 1115.
In frying course, the process of oil supply system comprises circulation fuel feeding, repairing and oil return.Circulation fuel feeding process is: it is interior first through 1113 filtrations of coarse filtration machine that the oil in the oil groove 1102 enters into working connection pipeline 1009, filter through strainer 1113001 again, then, improve the temperature of oil through over-heat-exchanger 1114, at last, enter in the oil groove 1102 from working connection pipeline 1009.When oil recycles in to oil groove, by filtering the dregs of fat are removed, guaranteed to be input to oily clean, the cleaning in the oil groove, like this, both can improve the mouthfeel of face, and guarantee the health of frying surface.
The process of repairing is: when the oil mass in detecting oil groove 1102 was inadequate, the oil in the fuel tank 1115 entered into working connection pipeline 1009 through repairing pipeline 1110, from working connection pipeline 1009 oil subsidy is charged to the oil groove 1002.Work normally to guarantee oil press.
The oil return process comprises main oil return process and secondary oil return process, main oil return process is: close the working connection pipeline that flow into oil groove 1002, the oil in the working connection pipeline 1009 is drained in the fuel tank 1115 through main oil returning tube 1111 by the hot oil pump of working connection pipeline 1009; Secondary oil return process is: exist the end during oil when oil groove 1002 and coarse filtration machine 1113 are interior, end oil is drained in the fuel tank 1115 through secondary oil returning tube 1112 by gear pump.By working connection pipeline and secondary oil return line pipeline the oil in pipeline and the oil groove is discharged in the fuel tank, convenient for cleaning and maintenance Fryer, and, for the temperature low environment, can prevent that oil from freezing in pipeline and in the oil groove, the continuation of being convenient to is next time used.
As shown in figure 21, described coarse filtration machine 1113 comprises fuel tank 11131, and a side of fuel tank 11131 is provided with oil-in 11132, and opposite side is provided with oil-out 11133, is provided with filter in the fuel tank 11131; Described filter comprises inclination frame 11134, the upper end of inclination frame 11134 is near oil-out 11133, the lower end is near oil-in 11132, the below of inclination frame 11134 is provided with filter 111340, the upper end of inclination frame 11134 is equipped with driving shaft 11135, on the driving shaft 11135 drive sprocket is installed, the lower end of inclination frame 11134 is equipped with driven axle 11136, be equipped with by movable sprocket on the driven axle 11136, drive sprocket and be provided with oil strain chain 11137 between the movable sprocket, the bent plate annex is installed on the oil strain chain 11137, on the bent plate annex scum board is installed; A side that is positioned at oil-out 11133 at fuel tank 11131 is provided with for filtering and holds slag pan 11138 from the dregs of fat on the scum board.
The filter process of coarse filtration machine is: the oil in the oil groove 1102 is in oil-in 11132 enters into fuel tank 11131, filtered oil is discharged from oil-out 11133, the dregs of fat are in the fuel tank 11131, and be positioned at inclination frame 11134 near a side of oil-in 11132, start oil strain chain 11137, allow oil strain chain 11137 drive the scum boards motion, scum board takes the dregs of fat to the top of inclination frame 11134 and is transported to and holds in the slag pan 11138 in motion, the dregs of fat are filtered.
As shown in figure 25, lining-up machine 12 comprises the second frame 1201, on the second frame 1201 conveyer belt 1202 is installed, above conveyer belt 1202, be provided with driving lever 1203, the distance of driving lever 1203 and conveyer belt 1202 is less than the thickness of face piece 1204, driving lever 1203 drives motion by chain, and the movement velocity of driving lever is greater than the movement velocity of conveyer belt 1202.As shown in figure 19, can be uneven at throughput direction after fried face piece 1204 drops on the conveyer belt 1202, affect later process, therefore, by face piece 1204 marshallings of driving lever with a row.
As shown in figure 26, Air cooler 13 comprises on the 3rd frame 1301, the three frames 1301 shrouding 1302 is installed, and is provided with conveyer belt in the 3rd frame 1301, in the 3rd frame 1301 air cooling system is installed.
As shown in figure 27, distribution conveyor 14 comprises the 4th frame, shunt conveying device 142, push rod device 141, and described push rod device 141 is located at the 4th frame front, and shunt conveying device 142 is located at the 4th frame rear portion.Described shunt conveying device 142 comprises the first circulation transmission mechanism (not indicating), and described the first circulation transmission mechanism is provided with conveyer belt 1421, and conveyer belt 1421 is made shuttling movement at the first circulation transmission mechanism; Described conveyer belt 1421 front upper are provided with first face supporting region 1422, second face supporting region 1423, the 3rd face supporting region 1424 that falls that falls that falls, and are provided with the successively conduit 1405 of increasing or decreasing of an above length in each face supporting region that falls; Top, described conveyer belt 1421 rear portions is provided with the first shunting zone 1425, the second shunting zone 1426, the 3rd shunting zone 1427 that is surrounded by the guide post 1404 that is obliquely installed, the shunting zone throat width is larger than exit width, and the first shunting zone 1425 correspondences first face supporting region 1422 that falls, the second shunting zone 1426 correspondences second face supporting region 1423 that falls, the 3rd shunting zone 1427 the corresponding the 3rd face supporting region 1424 that falls, the different face supporting regions that falls is delivered to different bagging areas with the face piece and is packed.Described push rod device 141 comprises the second circulation transmission mechanism, described the second circulation transmission mechanism comprises motor (not indicating), drive sprocket set 1411, passive chain wheel set 1412, described motor is connected with drive sprocket set 1411, be arranged with chain 1413 between described drive sprocket set 1411 and the passive chain wheel set 1412, push rod 1414 is fixed on the chain 1413, described push rod 1414 is positioned at face supporting region 1422,1423,1424 tops, and it highly is lower than the face tile height.
Face piece 1406 needs to export packaging process at last through after a series of processing, generally needs to carry through shunting before packing, makes face piece 1406 be delivered to respectively different bagging areas and packs.In the distribution conveyor of the present invention, the second circulation transmission mechanism is with seesawing that push rod 1414 is done to repeat, after on the face supporting region that drops of face piece 1406 marshallings of machine-shaping, push rod 1414 pushes a whole row's face piece 1406 together to shunt conveying device 1402, conduit 1405 owing to falling on the face supporting region is different in size, the asynchronism(-nization) that the face piece 1406 that same level is arranged enters conveyer belt 1421, conduit 1405 is shorter, and the face piece 1406 in this conduit 1405 enters 1421 times of conveyer belt more early; Again because the speed of service of conveyer belt 1421 is faster than the speed of push rod 1414, the face piece 1406 walking distances that are introduced on the conveyer belt 1421 are longer, at last, after all the face pieces 1406 in the face carrying that falls enter conveyer belt 1421, each face piece 1406 potential difference can occur on conveyer belt 1421, just because the dislocation between each face piece 1406, so that face piece 1406 is not easy to occur the mutually phenomenon of extruding when running to slot.
The 16 interior collections of 16 box collection frames of face box collection frame are installed above Air cooler 13 the face box that is different from the Fryer 11, by replacing the face box of different size, to produce the face piece of difformity and size.When producing dissimilar face, face box in the needs replacing Fryer 11 and the face box in the face box collection frame 16, Renewal process is: with the chain docking in the first chain 1104 and the face box collection frame 14, make the chain in the first chain 1104 and the face box collection frame connect into a chain, drive 1104 motions of the first chain, face box on the first chain 1104 is entered in the face box collection frame 16, face box in the face box collection frame 16 enters in the Fryer 11, after replacing is finished, disconnect the chain in the first chain 1104 and the face box collection frame 16, so that the first chain 1104 consists of a motion cycle, the chain in the face box collection frame 16 consists of a motion cycle.One special face box collection frame 16 is set, has not only made things convenient for the face box in the Fryer is changed, and can realize automatic exchange, and, the clean of obsolete box and cleaning can be guaranteed.
The production process of fried straight noodle production line of the present invention is: flour enters in the feeding machine 201 after flour bolt filter 1 filters, then, enter in the wind ajutage 202 by rotary discharge valve 204, flour in the effect leeward ajutage of Roots blower is transported to wind and send in the funnel 203, wind send funnel 203 that flour is sent in the bakebread 301, and under the effect of shaft 302, make flour and liquid be mixed into dough, then through the 4 static slakings of dough rest conveyer, then through compound presser 5 two dough sheets are forced together dough sheet, be transported to afterwards and carry out sheeting process in the continuous noodle roller 6, on chopping forming machine 7, dough sheet is cut into noodles and regular helical form and puts on folded wearing, afterwards, enter into that machine for steaming 8 is interior to carry out slaking and aging to noodles, then, it is interior that noodles are stretching and make noodles loose that noodles are fed to dry method differential loose wire machine 9, along with entering in the vibratory loosening machine 19, afterwards, entering into quantitative cut-out by conveyer belt falls and quantitatively cuts off box in the box machine, and it is interior fried that noodles are transported to Fryer 11, the opposite piece carries out permutation after fried the finishing, and air-cooled piece, by distribution conveyor 14 fried good face piece is transported in the packing machine at last and packs.