CN102122585B - Automatic assembly method of tactile switch and tactile switch assembly machine for implementing same - Google Patents

Automatic assembly method of tactile switch and tactile switch assembly machine for implementing same Download PDF

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Publication number
CN102122585B
CN102122585B CN2010106243460A CN201010624346A CN102122585B CN 102122585 B CN102122585 B CN 102122585B CN 2010106243460 A CN2010106243460 A CN 2010106243460A CN 201010624346 A CN201010624346 A CN 201010624346A CN 102122585 B CN102122585 B CN 102122585B
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China
Prior art keywords
cover plate
pedestal
rotating
button
feeding
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CN2010106243460A
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Chinese (zh)
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CN102122585A (en
Inventor
郑金池
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DONGGUAN WEIJIA ELECTRONICS Co Ltd
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DONGGUAN WEIJIA ELECTRONICS Co Ltd
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Abstract

The invention discloses an automatic assembly method of a tactile switch, and the method comprises the following steps: preparing a rotating disk device on a machine table, and arranging a plurality of positioning clamps on the rotating disk device at intervals; sequentially arranging a cover plate conveying device, a button conveying device, a base conveying device, a riveting device, an insulating resistance detecting device, a good product blanking device and a defective product blanking device on the periphery of the rotating disk device; conveying a cover plate into the positioning clamp on the rotating disk device through the cover plate conveying device for positioning; conveying a button into the positioning clamp through the button conveying device for positioning; conveying a base into the positioning clamp through the base conveying device for positioning, arranging the base into the cover plate and pre-riveting rivet pins on the cover plate; enabling the riveting device to work, completing the compression of the rivet pins on the cover plate, completely fixing the base and the cover plate, and completing the assembly process of the tactile switch; and using the insulating resistance detecting device to detect whether the tactile switch has the connection phenomenon or not by applying a 500V voltage.

Description

The touch-switch assembly machine of a kind of touch-switch automatic assembly method and enforcement the method
Technical field
The present invention relates to switch assembling field, particularly a kind of automatic assembly method of touch-switch and a kind of touch-switch assembly machine of implementing the method.
Background technology
In prior art, touch-switch is widely used in various electrical equipment, for life, work bring great convenience.The production equipment of the touch-switch that manufacturer is used at present is various, function is similar, but its structural design of most equipment is unreasonable, thereby caused the manufacturing cost of equipment very high, the operational efficiency of equipment is low, thereby caused enterprise's manufacturing cost of this equipment that uses high, production efficiency is low, is difficult to meet user demand.And the automaticity of this equipment is not high, need the artificial degree participated in of operating personnel larger.
Summary of the invention
The present invention is directed to the deficiency of existing touch-switch assembly method, a kind of touch-switch automatic assembly method is provided, the method can realize the automatic assembling of touch-switch, its efficiency is high, assembling rapidly, effectively improves the production efficiency of enterprise, guarantees product quality, reduce the appearance of defective products, reduced production cost.
The present invention also provides one one kinds of touch-switch assembly machines of implementing said method.
The technical scheme that the present invention adopted for achieving the above object is:
A kind of touch-switch automatic assembly method, it comprises the following steps:
(1) preparation one rotating-table apparatus on a board, by spacing distance, several positioning fixtures are set on this rotating-table apparatus, this positioning fixture can be accordingly the cover plate of positioning light touch switch, button and be assembled into the pedestal of semi-finished product touch-switch state successively;
(2) periphery around this rotating-table apparatus sets gradually a cover plate conveying device, a button conveying device, a pedestal conveying device, a riveting device, an insulation resistance detection device, a non-defective unit doffer and a defective products doffer;
(3) cover plate is transported in the positioning fixture on rotating-table apparatus and locates by the cover plate conveying device, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this button conveying device place to be stopped;
(4) button is transported in positioning fixture and locates by the button conveying device, and this button is also placed on the cover board corresponding button positions in the cover plate top, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this pedestal conveying device place to be stopped;
(5) pedestal is transported in positioning fixture and locates by the pedestal conveying device, and this pedestal has been encased in cover plate and by the pre-riveting of riveting pin on cover plate, makes pedestal and cover plate tentatively fixing, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this riveting device place to be stopped;
(6) riveting device work, pressed the riveting pin on this cover plate, makes pedestal and cover plate be completely fixed, and completes the assembling process of touch-switch, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded the insulation resistance detection device place to be stopped;
(7) insulation resistance detection device has or not the connection phenomenon by applying this touch-switch of 500V voltage detecting, if be non-defective unit without connecting phenomenon while detecting, rotating-table apparatus turns to non-defective unit blanking position and discharges; If while detecting, the phenomenon of connection being arranged is defective products, rotating-table apparatus turns to defective products blanking position and discharges;
(8) all the other positioning fixtures rotate in company with rotating-table apparatus, carry out successively assembling or the detection of different operations, thereby effectively improve assembling, detection efficiency.
As a further improvement on the present invention, in also being provided with the dust cleaning apparatus of dust on the positioning fixture on this rotating-table apparatus of a removal between described defective products doffer and cover plate conveying device.
As a further improvement on the present invention, on this rotating-table apparatus, corresponding described cover plate conveying device, button conveying device, pedestal conveying device, riveting device, insulation resistance detection device, non-defective unit doffer, defective products doffer and dust cleaning apparatus are respectively equipped with a positioning fixture, thereby can carry out successively the assembling with the touch-switch of positioning fixture equal number when rotating-table apparatus rotates.
As a further improvement on the present invention, described positioning fixture evenly arranges by spacing distance, and the each rotational angle of described rotating-table apparatus is 45 degree.
A kind of touch-switch assembly machine of implementing aforementioned touch-switch automatic assembly method, it comprises a board, be provided with a rotating-table apparatus that can rotate in described board, along the circumferential direction by spacing distance, be provided with eight positioning fixtures on this rotating-table apparatus, around the periphery of this rotating-table apparatus, set gradually a cover plate conveying device, a button conveying device, a pedestal conveying device, a riveting device, an insulation resistance detection device, a non-defective unit doffer, a defective products doffer and a dust cleaning apparatus.
As a further improvement on the present invention, described cover plate conveying device comprises that a cover plate feeding vibration disk, a cover plate feeding track, one can draw and deliver to the first feeding assembly on a positioning fixture corresponding with this cover plate conveying device from the cover plate feeding track by cover plate, this cover plate feeding track one is rectified described positioning fixture, described the first feeding assembly is fixed in the top of this cover plate feeding track end, and the other end of this cover plate feeding track is connected with this cover plate feeding vibration disk.
As a further improvement on the present invention, described button conveying device comprises that a button feeding vibration disk, a button feeding track, one can draw and deliver to the second feeding assembly on a positioning fixture corresponding with this button pay-off from the button feeding track by button, this button feeding track one is rectified described positioning fixture, described the second feeding assembly is fixed in the top of this button feeding track end, and the other end of this button feeding track is connected with this button feeding vibration disk.
As a further improvement on the present invention, described pedestal conveying device comprises that a pedestal feeding vibration disk, a pedestal feeding track, one can draw pedestal to deliver to a positioning fixture location corresponding with this pedestal pay-off and also pedestal tentatively can be riveted to the 3rd feeding assembly on cover plate from the pedestal feeding track, this pedestal feeding track one is rectified described positioning fixture, described the 3rd feeding assembly is fixed in the top of this pedestal feeding track end, and the other end of this pedestal feeding track is connected with this pedestal feeding vibration disk.
As a further improvement on the present invention, described non-defective unit doffer comprises that one can draw and be transported to from positioning fixture the non-defective unit feeding assembly that non-defective unit reclaims container by this non-defective unit; Described defective products doffer comprises that one can draw and be transported to from positioning fixture the defective products feeding assembly that defective products reclaims container by this defective products.
As a further improvement on the present invention, described the first feeding assembly, the second feeding assembly is identical with the 3rd feeding modular construction, it comprises that one for responding in described cover plate feeding track, the optical fiber detector of the element to be assembled of button feeding track or pedestal feeding track end, one for drawing the suction nozzle of element to be assembled, the horizontal cylinder that vertical this suction nozzle of promotion of putting cylinder and a horizontally set that one this suction nozzle of promotion vertically arranged moves up and down moves forward and backward, vertical cylinder stroke in the 3rd feeding assembly is compared the first feeding assembly, the stroke of the vertical cylinder in the second feeding assembly is large, thereby pedestal tentatively can be riveted on cover plate.
Beneficial effect of the present invention is: the inventive method and device, and simple and reasonable, realize the automatic assembling of touch-switch, its efficiency is high, and assembling rapidly, effectively improves the production efficiency of enterprise, guarantee product quality, reduce the appearance of defective products, reduced production cost.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Embodiment: see Fig. 1, a kind of touch-switch automatic assembly method of the present invention, it comprises the following steps:
(1) preparation one rotating-table apparatus 2 on a board 1, by spacing distance, several positioning fixtures 21 are set on this rotating-table apparatus 2, this positioning fixture 21 can be accordingly the cover plate of positioning light touch switch, button and be assembled into the pedestal of semi-finished product touch-switch state successively;
(2) periphery around this rotating-table apparatus 2 sets gradually a cover plate conveying device 3, a button conveying device 4, a pedestal conveying device 5, a riveting device 6, an insulation resistance detection device 7, a non-defective unit doffer 8 and a defective products doffer 9;
(3) cover plate is transported to location in the positioning fixture 21 on rotating-table apparatus 2 by cover plate conveying device 3, and rotating-table apparatus 2 rotates, and this rotating-table apparatus 2 has forwarded these button conveying device 4 places to be stopped;
(4) button is transported to location in positioning fixture 21 by button conveying device 4, and this button is also placed on the cover board corresponding button positions in the cover plate top, and rotating-table apparatus 2 rotates, and this rotating-table apparatus 2 has forwarded these pedestal conveying device 5 places to be stopped;
(5) pedestal is transported to location in positioning fixture 21 by pedestal conveying device 5, this pedestal has been encased in cover plate and by the pre-riveting of riveting pin on cover plate, make pedestal and cover plate tentatively fixing, rotating-table apparatus 2 rotates, and this rotating-table apparatus 2 has forwarded these riveting device 6 places to be stopped;
(6) riveting device 6 work, pressed the riveting pin on this cover plate, makes pedestal and cover plate be completely fixed, and completes the assembling process of touch-switch, and rotating-table apparatus 2 rotates, and this rotating-table apparatus 2 has forwarded insulation resistance detection device 7 places to be stopped;
(7) insulation resistance detection device 7 has or not the connection phenomenon by applying this touch-switch of 500V voltage detecting, if be non-defective unit without connecting phenomenon while detecting, rotating-table apparatus 2 turns to non-defective unit blanking position and discharges; If while detecting, the phenomenon of connection being arranged is defective products, rotating-table apparatus 2 turns to defective products blanking position and discharges;
(8) all the other positioning fixtures 21 rotate in company with rotating-table apparatus 2, carry out successively assembling or the detection of different operations, thereby effectively improve assembling, detection efficiency.
The dust cleaning apparatus 10 of dust on the positioning fixture 21 also be provided with between described defective products doffer 9 and cover plate conveying device 3 on this rotating-table apparatus 2 of a removal.
On this rotating-table apparatus 2, corresponding described cover plate conveying device 3, button conveying device 4, pedestal conveying device 5, riveting device 6, insulation resistance detection device 7, non-defective unit doffer 8, defective products doffer 9 and dust cleaning apparatus 10 are respectively equipped with a positioning fixture 21, thereby can carry out successively the assembling with the touch-switch of positioning fixture 21 equal numbers when rotating-table apparatus 2 rotates.
Described positioning fixture 21 evenly arranges by spacing distance, and the each rotational angle of described rotating-table apparatus 2 is 45 degree.
A kind of touch-switch assembly machine of implementing aforementioned touch-switch automatic assembly method, it comprises a board 1, be provided with a rotating-table apparatus 2 that can rotate in described board 1, along the circumferential direction by spacing distance, be provided with eight positioning fixtures 21 on this rotating-table apparatus 2, around the periphery of this rotating-table apparatus 2, set gradually a cover plate conveying device 3, a button conveying device 4, a pedestal conveying device 5, a riveting device 6, an insulation resistance detection device 7, a non-defective unit doffer 8, a defective products doffer 9 and a dust cleaning apparatus 10.
Described cover plate conveying device 3 comprises that a cover plate feeding vibration disk 31, a cover plate feeding track 32, one can draw and deliver to the first feeding assembly 33 on a positioning fixture 21 corresponding with this cover plate conveying device 3 from cover plate feeding track 32 by cover plate, this cover plate feeding track 32 1 is rectified described positioning fixture 21, described the first feeding assembly 33 is fixed in the top of these cover plate feeding track 32 ends, and the other end of this cover plate feeding track 32 is connected with this cover plate feeding vibration disk 31.
Described button conveying device 4 comprises that a button feeding vibration disk 41, a button feeding track 42, one can draw and deliver to the second feeding assembly 43 on a positioning fixture 21 corresponding with this button pay-off from button feeding track 42 by button, this button feeding track 42 1 is rectified described positioning fixture 21, described the second feeding assembly 43 is fixed in the top of these button feeding track 42 ends, and the other end of this button feeding track 42 is connected with this button feeding vibration disk 41.
Described pedestal conveying device 5 comprises that a pedestal feeding vibration disk 51, a pedestal feeding track 52, one can draw pedestal to deliver to positioning fixture 21 location corresponding with this pedestal pay-off and also pedestal tentatively can be riveted to the 3rd feeding assembly 53 on cover plate from pedestal feeding track 52, this pedestal feeding track 52 1 is rectified described positioning fixture 21, described the 3rd feeding assembly 53 is fixed in the top of these pedestal feeding track 52 ends, and the other end of this pedestal feeding track 52 is connected with this pedestal feeding vibration disk 51.
Described non-defective unit doffer 8 comprises that one can draw and be transported to from positioning fixture 21 the non-defective unit feeding assembly that non-defective unit reclaims container by this non-defective unit; Described defective products doffer 9 comprises that one can draw and be transported to from positioning fixture 21 the defective products feeding assembly that defective products reclaims container by this defective products.
Described the first feeding assembly 33, the second feeding assembly 43 is identical with the 3rd feeding assembly 53 structures, it comprises that one for responding in described cover plate feeding track 32, the optical fiber detector of the element to be assembled of button feeding track 42 or pedestal feeding track 52 ends, one for drawing the suction nozzle of element to be assembled, the horizontal cylinder that vertical this suction nozzle of promotion of putting cylinder and a horizontally set that one this suction nozzle of promotion vertically arranged moves up and down moves forward and backward, vertical cylinder stroke in the 3rd feeding assembly 53 is compared the first feeding assembly 33, the stroke of the vertical cylinder in the second feeding assembly 43 is large, thereby pedestal tentatively can be riveted on cover plate.
While using product of the present invention, the dust on positioning fixture 21 is blown away in dust cleaning apparatus 10 work, rotating-table apparatus 2 rotates, this positioning fixture 21 during over against described cover plate feeding track 32 rotating-table apparatus 2 stop operating, cover plate in cover plate feeding vibration disk 31 is transported to the end of this cover plate feeding track 32 by cover plate feeding track 32, optical fiber detector in the first feeding assembly 33 detects in the end of feeding track cover plate, the vertical cylinder promotion suction nozzle of putting moves down and cover plate is held to then retraction, horizontal cylinder promotes suction nozzle and moves forward to positioning fixture 21 tops, the vertical cylinder of putting promotes suction nozzle and moves down cover plate is placed into to location in positioning fixture 21, the vertical cylinder output shaft retraction of putting, horizontal cylinder output shaft retraction, cover plate is along with positioning fixture 21 turns to button feeding track 42 location, place, same principle, button is transported to location in positioning fixture 21, this button is placed on button positions corresponding on cover plate, button and cover plate are along with the location household turns to pedestal feeding track 52 location, place, same principle, pedestal is transported to location in positioning fixture 21, this button prevents the cover plate top, the location hole on pedestal was worn in riveting on cover plate, vertical cylinder stroke in the 3rd feeding assembly 53 is compared the first feeding assembly 33, the stroke of the vertical cylinder in the second feeding assembly 43 is large, thereby pedestal tentatively can be riveted on cover plate.At riveting device 6 places, the riveting pin on this cover plate has been pressed, make pedestal and cover plate be completely fixed, complete the assembling process of touch-switch, rotating-table apparatus 2 rotates, this rotating-table apparatus 2 has forwarded insulation resistance detection device 7 places to be stopped, insulation resistance detection device 7 has or not the connection phenomenon by applying this touch-switch of 500V voltage detecting, if be non-defective unit without connecting phenomenon while detecting, rotating-table apparatus 2 turns to non-defective unit blanking position and discharges; If while detecting, the phenomenon of connection being arranged is defective products, rotating-table apparatus 2 turns to defective products blanking position and discharges, and so far completes a complete assembling, testing process.When this assembling process is carried out, the assembling process on all the other seven positioning fixtures 21 is also carried out successively, thereby effectively raises operating efficiency.
As described in the present embodiment of the invention, with same or analogous other touch-switch automatic assembly methods of the present invention and touch-switch assembly machine, all in protection scope of the present invention.

Claims (10)

1. a touch-switch automatic assembly method, is characterized in that, it comprises the following steps:
(1) preparation one rotating-table apparatus on a board, by spacing distance, several positioning fixtures are set on this rotating-table apparatus, this positioning fixture can be accordingly the cover plate of positioning light touch switch, button and be assembled into the pedestal of semi-finished product touch-switch state successively;
(2) periphery around this rotating-table apparatus sets gradually a cover plate conveying device, a button conveying device, a pedestal conveying device, a riveting device, an insulation resistance detection device, a non-defective unit doffer and a defective products doffer;
(3) cover plate is transported in the positioning fixture on rotating-table apparatus and locates by the cover plate conveying device, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this button conveying device place to be stopped;
(4) button is transported in positioning fixture and locates by the button conveying device, and this button is also placed on the cover board corresponding button positions in the cover plate top, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this pedestal conveying device place to be stopped;
(5) pedestal is transported in positioning fixture and locates by the pedestal conveying device, and this pedestal has been encased in cover plate and by the pre-riveting of riveting pin on cover plate, makes pedestal and cover plate tentatively fixing, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded this riveting device place to be stopped;
(6) riveting device work, pressed the riveting pin on this cover plate, makes pedestal and cover plate be completely fixed, and completes the assembling process of touch-switch, and rotating-table apparatus rotates, and this rotating-table apparatus has forwarded the insulation resistance detection device place to be stopped;
(7) insulation resistance detection device has or not the connection phenomenon by applying this touch-switch of 500V voltage detecting, if be non-defective unit without connecting phenomenon while detecting, rotating-table apparatus turns to non-defective unit blanking position and discharges; If while detecting, the phenomenon of connection being arranged is defective products, rotating-table apparatus turns to defective products blanking position and discharges;
(8) all the other positioning fixtures rotate in company with rotating-table apparatus, carry out successively assembling or the detection of different operations, thereby effectively improve assembling, detection efficiency.
2. touch-switch automatic assembly method according to claim 1, is characterized in that, in also being provided with the dust cleaning apparatus of dust on the positioning fixture on this rotating-table apparatus of a removal between described defective products doffer and cover plate conveying device.
3. touch-switch automatic assembly method according to claim 2, it is characterized in that, on this rotating-table apparatus, corresponding described cover plate conveying device, button conveying device, pedestal conveying device, riveting device, insulation resistance detection device, non-defective unit doffer, defective products doffer and dust cleaning apparatus are respectively equipped with a positioning fixture, thereby can carry out successively the assembling with the touch-switch of positioning fixture equal number when rotating-table apparatus rotates.
4. touch-switch automatic assembly method according to claim 3, is characterized in that, described positioning fixture evenly arranges by spacing distance, and the each rotational angle of described rotating-table apparatus is 45 degree.
5. a touch-switch assembly machine that implements the claims 1 described touch-switch automatic assembly method, it comprises a board, it is characterized in that: in described board, be provided with a rotating-table apparatus that can rotate, along the circumferential direction by spacing distance, be provided with eight positioning fixtures on this rotating-table apparatus, around the periphery of this rotating-table apparatus, set gradually a cover plate conveying device, a button conveying device, a pedestal conveying device, a riveting device, an insulation resistance detection device, a non-defective unit doffer, a defective products doffer and a dust cleaning apparatus.
6. touch-switch assembly machine according to claim 5, it is characterized in that, described cover plate conveying device comprises that a cover plate feeding vibration disk, a cover plate feeding track, one can draw and deliver to the first feeding assembly on a positioning fixture corresponding with this cover plate conveying device from the cover plate feeding track by cover plate, this cover plate feeding track one is rectified described positioning fixture, described the first feeding assembly is fixed in the top of this cover plate feeding track end, and the other end of this cover plate feeding track is connected with this cover plate feeding vibration disk.
7. touch-switch assembly machine according to claim 6, it is characterized in that, described button conveying device comprises that a button feeding vibration disk, a button feeding track, one can draw and deliver to the second feeding assembly on a positioning fixture corresponding with this button pay-off from the button feeding track by button, this button feeding track one is rectified described positioning fixture, described the second feeding assembly is fixed in the top of this button feeding track end, and the other end of this button feeding track is connected with this button feeding vibration disk.
8. touch-switch assembly machine according to claim 6, it is characterized in that, described pedestal conveying device comprises a pedestal feeding vibration disk, one pedestal feeding track, one can deliver to a positioning fixture location corresponding with this pedestal pay-off from the absorption of pedestal feeding track by pedestal also can tentatively be riveted to pedestal the 3rd feeding assembly on cover plate, this pedestal feeding track one is rectified described positioning fixture, described the 3rd feeding assembly is fixed in the top of this pedestal feeding track end, the other end of this pedestal feeding track is connected with this pedestal feeding vibration disk.
9. touch-switch assembly machine according to claim 8, is characterized in that, described non-defective unit doffer comprises that one can draw and be transported to from positioning fixture the non-defective unit feeding assembly that non-defective unit reclaims container by this non-defective unit; Described defective products doffer comprises that one can draw and be transported to from positioning fixture the defective products feeding assembly that defective products reclaims container by this defective products.
10. touch-switch assembly machine according to claim 9, it is characterized in that, described the first feeding assembly, the second feeding assembly is identical with the 3rd feeding modular construction, it comprises that one for responding in described cover plate feeding track, the optical fiber detector of the element to be assembled of button feeding track or pedestal feeding track end, one for drawing the suction nozzle of element to be assembled, the horizontal cylinder that vertical this suction nozzle of promotion of putting cylinder and a horizontally set that one this suction nozzle of promotion vertically arranged moves up and down moves forward and backward, vertical cylinder stroke in the 3rd feeding assembly is compared the first feeding assembly, the stroke of the vertical cylinder in the second feeding assembly is large, thereby pedestal tentatively can be riveted on cover plate.
CN2010106243460A 2010-12-30 2010-12-30 Automatic assembly method of tactile switch and tactile switch assembly machine for implementing same Expired - Fee Related CN102122585B (en)

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CN102122585B true CN102122585B (en) 2013-12-11

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