CN102107189A - Full automatic two-way paper box package detecting and sorting machine - Google Patents
Full automatic two-way paper box package detecting and sorting machine Download PDFInfo
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- CN102107189A CN102107189A CN2009102635446A CN200910263544A CN102107189A CN 102107189 A CN102107189 A CN 102107189A CN 2009102635446 A CN2009102635446 A CN 2009102635446A CN 200910263544 A CN200910263544 A CN 200910263544A CN 102107189 A CN102107189 A CN 102107189A
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Abstract
The invention relates to a full automatic two-way paper box package detecting and sorting machine which comprises a paper box conveying mechanism part, an automatic printer part, an automatic pull square manipulator part, a manipulator part for clamping and conveying a paper box and sealing a bottom cover, a part for pushing a paper box rotating 90 degrees to a loading position, a mechanism part for metering, outputting and boxing products, a manipulator part for conveying the paper box and automatically sealing an top cover, and an automatic intelligent weighing, detecting and sorting part, wherein the parts are arranged on a large table panel and are controlled by a PLC (programmable logic controller) system. In the invention, the automation of paper box formation, product metering package and weighing, detecting and sorting process is realized, and a required amount of products can be ensured to be accurately loaded in each box; the paper box is excellently packed; the unqualified packing box with more products, fewer products, different product lengths and no products can be reliably eliminated, therefore, the packing precision is prominently improved; the packing quality and the working efficiency are enhanced; the labor intensity is relieved; the number of operators is reduced; and the modernization of package detection process is realized.
Description
Technical field
The present invention relates to full-automatic two-way carton package and detect the separator field, relate in particular to a kind of nail shooting pill quantitative package and detect screening installation, all available item technology such as nailing, big electric current gold and silver contact, T shape titanium alloy spare, T shape copper alloy part, T shape stainless steel part realize the accurate quantification packing; After changing feeding style, can adapt to wider as: automatic gauge, the quantitative package of military project, machinery, electronics, electrician, auto parts and components, medicine, food, daily chemical product and stationery series products.
Background technology
Nail shooting pill is the bullet of the ail gun for building of new generation that just develops latter stage in 20th century, the high pressure propulsive force that produces when utilizing the gunpowder outburst, the standard nailing is injected in aluminium alloy, aluminium or steel casement door window, concrete, solid brick wall and other construction building structural member, be used for doing suspension, fixed object, with replace perforating, hole, work such as pre-sunk screw, of many uses.
Nail shooting pill is the energy part of nailing tightening technology, and gunpowder is housed in it, is a kind of specialities, and its security performance is most important.Wherein, requirement to packing is: 1. packing box is wanted sealing, 2. the product quantity in the packing box is accurately up to standard, quantitative package method domestic commonly used having at present: 1. people's number number, 2. with 100 sieve plate meterings, 3. weigh methods such as restatement amount in the balance, its defective is that labour intensity is big, work efficiency is low, poor accuracy.Because it is artificial careless for the moment, each box should be adorned 100, and many dresses, few dress, length loads in mixture or the situation of adorning the ghost product occurs now and then, during product export, adorned producer's loss of capital more, dress is lacked in appearance, length loads in mixture and adorn empty, and the user has complaints, and products export dress occurs loading in mixture, lacks and adorns empty, all can be imposed a fine, automation accurate measurement packaging facilities is badly in need of in export enterprise, guarantees 100 of the accurate packings of every box, to expand export.
Summary of the invention
The purpose of invention is to provide a kind of full-automatic two-way carton package to detect separator, this machine is simulated each action of artificial packaging process, adopt precision optical machinery, delicate metering, pneumatic gearing, photoelectric sensor, near new and high technology and PLC (Programmable Logic Controller) control technologys such as switch, mechanical arm, manipulators, the full-automatic two-way carton package of succeeding in developing detects separator, has realized every box high speed, accurate quantification packing.
The present invention is by adopting following technical scheme to realize:
Carton connecting gear parts: automatically flat carton is sent to the automatic stamper parts, the side's of drawing manipulator part, clamping transmit carton envelope lower bottom cover manipulator part, carton half-twist pusher to parts operation position, piece installing position automatically;
Automatic stamper parts: automatic printed product lot number, date and correlated identities;
Automatically the side's of drawing manipulator part: automatically flat carton is pulled into positive rectangle;
Clamping transmits carton envelope lower bottom cover manipulator part: clamping transmits carton and finishes envelope lower bottom cover operation automatically;
Carton half-twist pusher is to piece installing position parts: automatically carton is revolved to turn 90 degrees and make the carton openings position upwards, deliver to dress product station then;
Gauging of products output cassette loading mechanism parts: hopper send product automatically after the counter metering, adorns product automatically through funnel and goes in the packing box;
Carton transmits to seal up automatically and covers manipulator part: automatic transmission has been adorned the carton of product and has been sealed loam cake automatically to sealing up the lid position;
Automated intelligent is weighed and is detected the separator parts: will adorn product automatically and seal the packing box of loam cake and send into intelligent weighing and detect the separator metering, and reject defective work, and guarantee that the strictness of dress qualified products amount reaches in the qualified packing box to dispatch from the factory and export standard;
With upper-part two covers, size and position by design is determined are installed on the big deck plate, by the control of PLC system, form the full-automatic two-way carton package of product and detect separator.
Described carton connecting gear parts, the carton connecting gear is made up of to manipulator to manipulator and Y X, and X takes out flat carton to manipulator from feed bin, accurately be put into the position, to manipulator carton is passed to each time station by Y again; X is to manipulator: it by the X that is connected to the slide unit end plate of motion with X to cylinder, form to cylinder and with two vacuum cups that Z is connected on the cylinder bottom plate to the Z that the motion slide unit is connected with Z, flat carton is taken out from the carton feed bin, accurately be placed on Y to the conveying trough position, Z is connected to the panel of motion slide unit with X to slide unit, X is connected with two columns to slide unit, and two columns are connected with base plate, and base plate is connected with big deck plate; Y is to manipulator: it by the Y that is connected to the right end plate of motion slide unit with Y to cylinder, the Z that Z is connected to motion slide unit bottom plate reaches 5 vacuum cups that are connected with the stepping tooth plate to cylinder and forms, the stepping tooth plate is connected to the motion slide unit with Z, Z is connected to the panel of motion slide unit with Y to the motion slide unit, Y is connected with big dihedral installed part to the motion slide unit, and big dihedral installed part is connected with big deck plate.
Described automatic stamper parts, comprise: the Z that is installed on the slide unit upper head plate moves downwards to the printer that air cylinder driven is installed on the slide unit panel, the impression block of printer printed product sign on the page or leaf in product, Z is connected with base plate to the slide unit seat board, and panel is connected with deck plate greatly.
The described side of drawing automatically manipulator part, comprise: be installed in X on the slide unit first member plate to cylinder, be installed in the manipulator that the supporting seat that the Y of X on the slide unit panel be connected to cylinder to cylinder, with Y and the vacuum cup that is installed in the supporting seat lower end are formed, automatically finish the side's of drawing operation, the flat carton side of drawing is become rectangle paper box, X is connected with column to slide unit, column is connected with base plate, and base plate is connected with big deck plate.
Described clamping transmits carton envelope lower bottom cover manipulator part, comprise: by the X of X air cylinder driven to slide unit and the stepping mechanism formed to slide unit to the Y of air cylinder driven by Y, add by the two bar cylinders of left-hand, the carton clamping device that two bar cylinders of dextrad and gas folder are formed, realize that the clamping stepping transmits the carton action, the side of drawing becomes the carton of rectangle to be sent to envelope lower bottom cover position, with Z to cylinder, the envelope carton lower bottom cover manipulator that oblique cylinder and vacuum cup are formed, add arc guided mode guiding, automatically finish envelope lower bottom cover operation, Z is connected with installing plate to cylinder, installing plate is connected with column, column is connected with big deck plate, a left side, the two bar cylinders of dextrad, the gas folder is connected with installing plate, and installing plate is connected to the slide unit right end plate with Y, and Y is installed on X on the panel of slide unit to slide unit, X is installed on the support member table top to slide unit, and support member is installed on the big deck plate.
Described carton half-twist pusher is to piece installing position parts, comprise: after envelope carton lower bottom cover is finished, sending the box cylinder that carton is pushed puts in the carton frame, rotary cylinder drives by gear pair and puts carton frame half-twist, make the carton openings position up, rotary cylinder is connected with installing plate, and installing plate is connected with base plate, and base plate is connected with big deck plate; The described carton frame of putting is connected with rotating shaft, and rotating shaft is connected with supporting base, and supporting base is connected with base plate, and base plate is connected with big deck plate.
Described gauging of products output cassette loading mechanism parts, comprise: product is exported from two vibrations hopper each minute two-way, after four tunnel rolling counters forwards, fall, drop in the opening paper pack up through slideway, funnel and the funnel mouthpiece that moves up and down, two counters are connected as a single entity with the vibrations hopper, and the vibrations hopper is installed on the support bracket, the funnel mouthpiece is connected with cylinder, the funnel installing plate is connected with column, and column is connected with base plate, and base plate is connected with big deck plate.
Described carton transmits to seal up automatically and covers manipulator part, comprise: by X to cylinder, Y forms carton stepping transfer system to cylinder and tooth plate, its carton that sets the volume production product that will be positioned at the funnel station is sent to the capping station, Y is installed in X on the slide unit panel to cylinder, X is installed in X on the slide unit end plate to cylinder, X is installed on the big deck plate to slide unit, transmitting tooth plate is connected to the cylinder front end-plate with Y, Z is to cylinder, Y is to cylinder, rotary cylinder, the gas folder, oblique cylinder, arc guided mode and two three bar cylinders compositions are sealed up and are covered manipulator, finish the work of lid of sealing up automatically; The gas folder is connected with rotary cylinder, rotary cylinder is installed in Y on the slide unit lower panel, Y is installed in Y on the slide unit end plate to cylinder, Y to the upper plate of slide unit be installed in the fishplate bar of Z on the slide unit panel and be connected, Z is installed on the upper base plate to slide unit, upper base plate is installed on the column, column is connected with base plate, base plate is connected with big deck plate, two envelope inner cap three bar cylinders are connected with its bed hedgehopping spare respectively, and two bed hedgehopping spares are connected with base plate, and base plate is connected with big deck plate, oblique cylinder is formed one with the arc guided mode and is connected with fishplate bar, and fishplate bar is installed in Z on the slide unit panel.
Described carton transmission automated intelligent is weighed and is detected the separator parts, comprise: the packing box of packaging product imports this machine into by conveyer belt, through putting into mechanism by part, packing box enters station to be tested automatically by box, by X to cylinder, Y is to cylinder, transmit tooth plate and pick and place the part manipulator and form the stepping clamping and placing system, packing box is placed on test differentiation on the intelligent weighing indicator one by one, intelligent weighing indicator can be provided with the upper and lower bound that packing box weighs, test shows actual value, according to the product of whenever the contracting for fixed output quotas weight histogram that selective examination batch package box is drawn, gets upper control limit scientifically and rationally, lower limit, and on instrument, configure in advance, during differentiation whenever the product of contracting for fixed output quotas weigh weight last, between the lower limit, it is qualified that machine is judged to automatically, and greensignal light is bright, by the sorting of sorting machine hand, certified products spread out of from conveyer belt, the super upper limit of package weight or be lower than lower limit, and red eye is bright, the sorting machine hand is rejected underproof packing box automatically, is spread out of by the defective work conveyer belt.
Certain step pitch and mutual alignment size that described all parts and mechanism demarcate according to total figure design drawing are installed on the big table top of machine, described all parts constitute high efficiency, high-quality full-automatic two-way carton package detection separator by the control of PLC (Programmable Logic Controller) system.
Owing to adopted technique scheme, the invention has the beneficial effects as follows:
The present invention adopts advanced technologies such as precision optical machinery, delicate metering, pneumatic gearing, sensor, mechanical arm, manipulator, control with PLC (Programmable Logic Controller), realize product accurate measurement packing and weighed the automation of detection assorting room, packaging quality and work efficiency have been significantly improved, alleviate labour intensity significantly, reduced the operation number.Can reliably reject many substandard products such as empty of adorn, adorn less, load in mixture and adorn, guarantee that the gauging of products packing reaches to dispatch from the factory and export standard, be that the modernization of packaging field advanced technology, safety and environmental protection is equipped.
Adopt technology of the present invention, can be used for nail shooting pill, nailing, big electric current gold and silver contact, T shape titanium alloy spare, T shape copper alloy part, metering packings such as T shape stainless steel part, the replacement of products with new ones is sent into and metering system automatically, also can be used for military project, machinery, electronics, the electrician, auto parts and components, medicine, food, the automatic gauge of daily chemical product and stationery series products, quantitative package and detection sorting, make and dispatch from the factory or exported product strict specification requirement that reaches domestic and international client on this procedure of metering packing, it is specialized to adopt this technology that the enterprise measurement package production is realized, high quality, highly reliable, safety and environmental protection, automation large-scale production general layout in enormous quantities, improve the product competitiveness on the market at home and abroad, promote economic benefit of enterprises and popularity, significantly save the required foreign exchange of import same category of device, social benefit is wanted, and can make positive contribution for quickening China's industry and the modernization of national defense.
Description of drawings
Fig. 1 is technological process and each operation title block diagram.
Fig. 2 is a carton connecting gear component diagram.
Fig. 3 is that the A of Fig. 2 is to view.
Fig. 4 is the automatic stamper component diagram.
Fig. 5 is the side's of drawing manipulator part figure automatically.
Fig. 6 is that clamping transmits carton envelope lower cover manipulator part figure.
Fig. 7 is the vertical view of Fig. 5.
Fig. 8 is that carton half-twist pusher is to piece installing position component diagram.
Fig. 9 is Fig. 6 vertical view.
Figure 10 is a gauging of products output cassette loading mechanism component diagram.
Figure 11 is that Figure 10 A is to partial view.
Figure 12 is that carton transmits to seal up automatically and covers manipulator part figure.
Figure 13 is Figure 12 vertical view.
Figure 14 is that automated intelligent is weighed and detected the separator parts.
Mark among the figure: 2-1 is big deck plate, and 2-2 is flat carton feed bin, and 2-3 is a column, 2-4 is a vacuum cup, 2-5 be X to cylinder, 2-6 is that X is to slide unit, 2-7 be Z to slide unit, 2-8 be Z to cylinder, 2-9 is that Y is to slide unit, 2-10 is the stepping tooth plate, 2-11 be Z to slide unit, 2-12 is that Z is to cylinder, 2-14 be Y to cylinder, 2-15 is an angled support members, 2-16 is flat carton initial bit, 2-17 is a base plate, and 2-18 is a vacuum cup; 3-1 is the printer prints mould, and 3-2 is big deck plate, and 3-3 is a base plate, and 3-4 is a printer, and 3-5 is the slide unit panel, and 3-6 is a slide unit, and 3-7 is the slide unit end plate, and 3-8 is that Z is to cylinder; 4-1 be X to cylinder, 4-2 be X to slide unit, 4-3 be X to the slide unit panel, 4-4 be Y to cylinder, 4-5 is a column, 4-6 is a supporting seat, 4-7 is a vacuum cup, 4-8 is a base plate, 4-9 is big deck plate; 5-1 is big deck plate, 5-2 be X to slide unit, 5-3 is that Y is to slide unit, 5-4 be Y to cylinder, 5-5 is two bar cylinders, 5-6 is two bar cylinders, 5-7 is that X is to cylinder mounting plate, 5-8 be X to cylinder, 5-9 is a gas folder, 5-10 is a support member, 5-11 is that Z is to cylinder mounting plate, 5-12 is a column, 5-13 be Z to cylinder, 5-14 is a vacuum cup, 5-15 is oblique cylinder, 5-16 is oblique cylinder mounting plate, and 5-17 is the arc guided mode, and 5-18 is big deck plate, 5-19 send the box cylinder, 5-20 is a cylinder head, and 5-21 is an installing plate, and 5-22 is that Y is to the slide unit end plate; 6-1 is big deck plate, and 6-2 is the rotating mechanism base plate, and 6-3 is a back-up block, and 6-4 is a rotary cylinder, and 6-5 is that travelling gear is paid, and 6-6 is the carton support, and 6-7 is the rotary cylinder installing plate, and 6-8 is the rotating shaft of carton frame; 7-1 is the vibrations hoppers.7-2 is a counter, and 7-3 is a skewed slot, and 7-4 is a funnel, and 7-5 is a heavy frame, and 7-6 is a column, and 7-7 is the funnel installing plate, and 7-8 is a reinforcement block, and 7-9 is a base plate, and 7-10 is the funnel mouthpiece, and 7-11 is a cylinder, and 7-12 is big deck plate; 8-1 be Y to the slide unit top board, 8-2 is a connecting plate, 8-3 is a upper base plate, 8-4 is a base plate, and 8-5 is the gas folder, and 8-6 is a rotary cylinder, 8-7 be Y to slide unit, 8-8 be Y to cylinder, 8-9 is that Z is to cylinder, 8-10 be Z to slide unit, 8-11 is oblique cylinder, 8-12 is the arc guided mode, 8-13 is a column, 8-14 is page or leaf three bar cylinders in the envelope, and 8-15 transmits guide rail, and 8-16 is that X is to cylinder, 8-18 is that X is to slide unit, 8-19 be Y to cylinder, 8-20 be Y to the slide unit panel, 8-21 transmits tooth plate, 8-22 is a guide rail, 8-23 is a funnel, and 8-24 is big deck plate, and 8-25,8-26 are the bed hedgehopping plates; 9-1 is an entrance conveyor, and 9-2 puts into mechanism by part, 9-3 be X to cylinder, 9-4 is that Y is to cylinder, 9-5 transmits tooth plate, and 9-6 picks and places the part manipulator, and 9-7 is an intelligent weighing indicator, 9-8 is the sorting machine hand, and 9-9 is the defective work conveyer belt, and 9-10 is the certified products conveyer belts.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, a kind of full-automatic two-way carton package detects separator, comprises the carton connecting gear parts of installing successively by process sequence 1, is used for taking out flat carton to manipulator from flat carton feed bin by X and is put in the main road that transmits; Transmit flat carton to each time station by Y to manipulator; Automatic stamper parts 2 are used for carrying out mark and know on flat carton; Automatically the side's of drawing manipulator part 3, are used for flat carton is pulled into just rectangular-shaped; Clamping transmits carton envelope lower cover manipulator part 4, is used for clamping and is drawn as just rectangular-shaped carton and is sent to envelope lower bottom cover manipulator station envelope lower bottom cover; Carton half-twist pusher is used to rotate the rectangle paper box of sealing lower bottom cover to piece installing position parts 5, makes carton openings up, pushes away the dress product station of carton to the funnel lower end automatically by the cylinder that pushes among Fig. 5; Gauging of products output cassette loading mechanism parts 6 are used for gauging of products output, set the volume production product and go into box; Carton transmits to seal up automatically and covers manipulator part 7, the carton that measures piece installing is sent to seal up automatically covers station and seal up lid; Automated intelligent is weighed and is detected separator parts 8, and the carton of lid is sealed up in the piece installing that is used for weighing automatically, and the sorting machine hand reliably rejects defective work to the defective work conveyer belt, and certified products are reliably delivered to the certified products conveyer belt.
As shown in Figures 2 and 3, carton connecting gear parts 1, the carton connecting gear is made up of to manipulator to manipulator and Y X, and X takes out flat carton to manipulator from feed bin 2-2, accurately be put into the 2-16 position, to manipulator carton is passed to each time station by Y again; X is to manipulator: it by the X that is connected to the slide unit 2-6 end plate of motion with X to cylinder 2-5, form to two vacuum cup 2-4 that cylinder 2-8 reaches with Z is connected on cylinder 2-8 bottom plate to the Z that motion slide unit 2-7 is connected with Z, flat carton is taken out from carton feed bin 2-2, accurately be placed on Y to conveying trough 2-16 position, slide unit 2-7 is connected to the panel of motion slide unit 2-6 with X, slide unit 2-6 is connected with two column 2-3, two column 2-3 are connected with base plate 2-17, and base plate 2-17 is connected with big deck plate 2-1; Y is to manipulator: it by the Y that is connected to the right end plate of motion slide unit 2-9 with Y to cylinder 2-14, the Z that Z is connected to motion slide unit 2-11 bottom plate reaches 5 vacuum cup 2-18 that are connected with stepping tooth plate 2-10 to cylinder 2-12 and forms, stepping tooth plate 2-10 is connected to motion slide unit 2-11 with Z, Z is connected to the panel of motion slide unit 2-9 with Y to motion slide unit 2-11, Y is connected with big dihedral installed part 2-15 to motion slide unit 2-9, and big dihedral installed part 2-15 is connected with big deck plate 2-1.
As shown in Figure 4, automatic stamper parts 2 comprise: the Z that is installed on the slide unit 3-6 upper head plate 3-7 moves downwards to the printer 3-4 of cylinder 3-8 drive installation on slide unit panel 3-5, the impression block 3-1 of printer printed product sign on the page or leaf in product, slide unit 3-6 seat board is connected with base plate 3-3, and panel 3-3 is connected with big deck plate 3-2.
As shown in Figure 5, automatically the side's of drawing manipulator part 3, comprise: be installed in X on the slide unit 4-2 first member plate to cylinder 4-1, be installed in the manipulator that the supporting seat 4-6 that the Y on the slide unit 4-2 panel 4-3 is connected to cylinder to cylinder 4-4, with Y and the vacuum cup 4-7 that is installed in supporting seat 4-6 lower end are formed, automatically finish the side's of drawing operation, the flat carton side of drawing is become rectangle paper box, slide unit 4-2 is connected with column 4-5, and column 4-5 is connected with base plate 4-8, and base plate 4-8 is connected with big deck plate 4-9.
As shown in Figure 6 and Figure 7, clamping transmits carton envelope lower bottom cover manipulator part 4 and comprises: by being installed on the stepping mechanism that X that the X of X on cylinder mounting plate 5-7 drive to cylinder 5-8 forms to slide unit 5-3 to slide unit 5-2 and the Y that driven to cylinder 5-4 by Y, add by the two bar cylinder 5-5 of left-hand, the carton clamping device that two bar cylinder 5-6 of dextrad and gas folder 5-9 form, realize that the clamping stepping transmits the carton action, the side of drawing becomes the carton of rectangle to be sent to envelope lower bottom cover position, with Z to cylinder 5-13, be installed on the envelope carton lower bottom cover manipulator that oblique cylinder 5-15 on the oblique cylinder mounting plate 5-16 and vacuum cup 5-14 form, add arc guided mode 5-17 guiding, automatically finish envelope lower bottom cover operation, Z is connected with installing plate 5-11 to cylinder 5-13, installing plate 5-11 is connected with column 5-12, column 5-12 is connected with big deck plate 5-18, a left side, the two bar cylinder 5-5 of dextrad, 5-6, gas folder 5-9 is connected with installing plate 5-21, installing plate 5-21 is connected to slide unit 5-3 right end plate 5-22 with Y, Y is installed on X on the panel of slide unit 5-2 to slide unit 5-3, X is installed on the support member 5-10 table top to slide unit 5-2, and support member 5-10 is installed on the big deck plate 5-18.
As Fig. 8 and shown in Figure 9, carton half-twist pusher comprises to piece installing position parts 5: after envelope carton lower bottom cover is finished, have cylinder head 5-20 send box cylinder 5-19 that carton is pushed to put in the carton frame 6-6, rotary cylinder 6-4 drives by gear pair 6-5 and puts carton frame 6-6 half-twist, make the carton openings position up, rotary cylinder 6-4 is connected with installing plate 6-7, and installing plate 6-7 is connected with base plate 6-2, and base plate 6-2 is connected with big deck plate 6-1; Put carton frame 6-6 and be connected with rotating shaft 6-8, rotating shaft 6-8 is connected with supporting base 6-3, and supporting base 6-3 is connected with base plate 6-2, and base plate 6-2 is connected with big deck plate 6-1.
As shown in Figure 10 and Figure 11, described gauging of products output cassette loading mechanism parts 6 comprise: product is exported from two vibrations hopper 7-1 each minute two-way, behind No. four counter 7-2 counting, fall, through slideway 7-3, the funnel 7-4 and the funnel mouthpiece 7-10 that moves up and down drop in the opening paper pack up, two counter 7-2 are connected as a single entity with the vibrations hopper, the vibrations hopper is installed on the support bracket 7-5, funnel mouthpiece 7-10 is connected with cylinder 7-11, funnel installing plate 7-7 is connected with column 7-6, column 7-6 is connected with base plate 7-9, column 7-6 both sides are provided with the reinforcement block that is installed on the base plate 7-9, and base plate 7-9 is connected with big deck plate 7-12.
As Figure 12 and shown in Figure 13, carton transmits to seal up automatically and covers manipulator 7 and comprise: by X to cylinder 8-16, Y forms carton stepping transfer system to cylinder 8-19 and tooth plate 8-21, its carton that sets the volume production product that will be positioned at guide rail 8-22 lower end funnel 8-23 station is sent to the capping station, Y is installed in Y on slide unit 8-18 panel to cylinder 8-19, X is installed in X on slide unit 8-18 end plate to cylinder 8-16, X is installed on the big deck plate 8-24 to slide unit 8-18, transmit tooth plate 8-21 and be installed on the Y of Y on slide unit panel 8-20 and be connected to cylinder 8-19 front end-plate, Z is to cylinder 8-9, Y is to cylinder 8-8, rotary cylinder 8-6, gas folder 8-5, oblique cylinder 8-11, arc guided mode 8-12 and two the interior page or leaf of envelope three bar cylinder 8-14 compositions are sealed up and are covered manipulator, automatically finish the work of lid of sealing up, be provided with the transmission guide rail between the page or leaf three bar cylinder 8-14 in two envelopes; Gas folder 8-5 is connected with rotary cylinder 8-6, rotary cylinder 8-6 is installed in Y on slide unit 8-7 lower panel, Y is installed in Y on slide unit 8-7 end plate to cylinder 8-8, Y to the upper plate 8-1 of slide unit 8-7 be installed in the fishplate bar 8-2 of Z on slide unit 8-10 panel and be connected, Z is installed on the upper base plate 8-3 to slide unit 8-10, upper base plate 8-3 is installed on the column 8-13, column 8-13 is connected with base plate 8-4, base plate 8-4 is connected with big deck plate 8-24, two envelope inner cap three bar cylinder 8-14 respectively with its bed hedgehopping spare 8-25,8-26 is connected, two bed hedgehopping spare 8-25,8-26 is connected with base plate 8-4, base plate 8-4 is connected with big deck plate 8-24, oblique cylinder 8-11 forms one with arc guided mode 8-12 and is connected with fishplate bar 8-2, and fishplate bar 8-2 is installed in Z on slide unit 8-10 panel.
As shown in figure 14, carton transmits automated intelligent and weighs and detect separator parts 8 and comprise: the packing box of packaging product imports this machine into by conveyer belt 9-1, through putting into the 9-2 of mechanism by part, packing box enters station to be tested automatically by box, by X to cylinder 9-3, Y is to cylinder 9-4, transmit tooth plate 9-5 and pick and place part manipulator 9-6 and form the stepping clamping and placing system, packing box is placed on intelligent weighing indicator 9-7 one by one goes up the test differentiation, intelligent weighing indicator 9-7 can be provided with the upper and lower bound that packing box weighs, test shows actual value, the product of whenever contracting for fixed output quotas weight histogram according to the drafting of selective examination batch package box, get upper control limit scientifically and rationally, lower limit, and on instrument, configure in advance, during differentiation whenever the product of contracting for fixed output quotas weigh weight last, between the lower limit, it is qualified that machine is judged to automatically, greensignal light is bright, certified products sorting machine hand 9-8 sorting again, 9-10 spreads out of from conveyer belt, the super upper limit of package weight or be lower than lower limit, red eye is bright, sorting machine hand 9-8 rejects underproof packing box automatically, and 9-9 spreads out of by the defective work conveyer belt.
This equipment is before start, and inspection machine inside, outside should be normal, and foreign matter in the discharge machine checks that source of the gas, power supply and earth connection should be firm.Manually product is put into hopper (every hopper capacity is in 5000), manually flat carton is put into feed bin (bunker capacity is in 120).
(voltage is: AC220% ± 10%50Hz), (source of the gas should pass through filtration drying, and supply gas pressure is 7.5-8.5Kgf/cm to open the extension set gas source switch to open general supply
3, operating pressure is 5.5-6Kgf/cm
3In), the unlatching Exgt Bat extension battery (voltage is: AC220% ± 10%50Hz).
Printer preheating: a, preheating automatically: under long bright (flat carton is arranged in the feed bin) state of greensignal light, by the button "start" button that once resets certainly, greensignal light was with flicker in 1 second/time, automatically enter countdown preheating in 2 minutes, preheating finishes preceding 5 seconds red eyes and sent coloured light with 1 second/time and report to the police, printer end preheating time enters the complete machine running status.
B, manually preheating: under the long bright state of greensignal light, enter preheat mode by four times automatically from button " circulation " key that resets, no time limit by once " stopping " key from the button that resets, can stop printhead being heated; Have in the storehouse under the state of flat carton, by once after the button "start" button that resets, entering the complete machine running status.
Complete machine enters running status and finishes the 1-8 operation automatically.
When need not regeneration and producing product, from resetting button " circulation " key, machine is finished a do action automatically and is sent one and be bundled into product by once.
After treating that last product of contracting for fixed output quotas are sent, by once " stopping " key from the button that resets, complete machine enters holding state.
Complete machine can carry out power-off operation under holding state: close the extension set gas source switch, close the Exgt Bat extension battery switch, close total power switch, close total gas source switch.
When following fault takes place with automatic pause work and sound and light alarm, after manually fixing a breakdown, again by once working on from the button "start" button that resets:
When 1. putting flat carton feed bin and not having carton;
2. the lettering station does not have carton;
When 3. the carton side of drawing is bad;
4. back cover covers when bad;
When 5. shooting the station carton and not putting in place;
6. seal up lid when bad.
Claims (9)
1. a full-automatic two-way carton package detects separator, it is characterized in that this machine is installed successively by operation each process components is set, and comprising:
Carton connecting gear parts (1): automatically flat carton is sent to automatic stamper parts (2), the side's of drawing manipulator part (3), clamping transmit carton envelope lower bottom cover manipulator part (4), carton half-twist pusher to piece installing position parts (5) operation position automatically;
Automatic stamper parts (2): automatic printed product lot number, date and correlated identities;
Automatically the side's of drawing manipulator part (3): automatically flat carton is pulled into positive rectangle;
Clamping transmits carton envelope lower bottom cover manipulator part (4): clamping transmits carton and finishes envelope lower bottom cover operation automatically;
Carton half-twist pusher is to piece installing position parts (5): automatically carton is revolved to turn 90 degrees and make the carton openings position upwards, deliver to dress product station then;
Gauging of products output cassette loading mechanism parts (6): hopper send product automatically after the counter metering, adorns product automatically through funnel and goes in the packing box;
Carton transmits to seal up automatically and covers manipulator part (7): automatic transmission has been adorned the carton of product and has been sealed loam cake automatically to sealing up the lid position;
Automated intelligent is weighed and is detected separator parts (8): will adorn product automatically and seal the packing box of loam cake and send into intelligent weighing and detect the separator metering, and reject defective work, and guarantee that the strictness of dress qualified products amount reaches in the qualified packing box to dispatch from the factory and export standard;
With upper-part two covers, size and position by design is determined are installed on the big deck plate, by the control of PLC system, form the full-automatic two-way carton package of product and detect separator.
2. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described carton connecting gear parts (1), the carton connecting gear is made up of to manipulator to manipulator and Y X, X takes out flat carton to manipulator from feed bin (2-2), accurately be put into flat carton initial bit (2-16), to manipulator carton passed to each time station by Y again; X is to manipulator: it by the X that is connected to slide unit (2-6) end plate of motion with X to cylinder (2-5), form to two vacuum cups (2-4) that cylinder (2-8) bottom plate is connected to cylinder (2-8) and with Z to the Z that motion slide unit (2-7) is connected with Z, it takes out flat carton from carton feed bin (2-2), accurately be placed on Y to conveying trough (2-16) position, slide unit (2-7) is connected to the panel of motion slide unit (2-6) with X, slide unit (2-6) is connected with two columns (2-3), two columns (2-3) are connected with base plate (2-17), and base plate (2-17) is connected with big deck plate (2-1); Y is to manipulator: the Z that it is connected to motion slide unit (2-11) bottom plate to cylinder (2-14), Z by the Y that is connected to the right end plate of motion slide unit (2-9) with Y forms to cylinder (2-12) and 5 vacuum cups (2-18) of being connected with stepping tooth plate (2-10), stepping tooth plate (2-10) is connected to motion slide unit (2-11) with Z, Z is connected to the panel of motion slide unit (2-9) with Y to motion slide unit (2-11), Y is connected with big dihedral installed part (2-15) to motion slide unit (2-9), and big dihedral installed part (2-15) is connected with big deck plate (2-1).
3. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described automatic stamper parts (2), comprise: the Z that is installed on slide unit (3-6) end plate (3-7) moves downwards to the printer (3-4) of cylinder (3-8) drive installation on slide unit panel (3-5), the impression block of printer (3-1) printed product sign on the page or leaf in product, slide unit (3-6) seat board is connected with base plate (3-3), and panel (3-3) is connected with big deck plate (3-2).
4. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, the described manipulator part of the side of drawing automatically (3), comprise: be installed in X on slide unit (4-2) first member plate to cylinder (4-1), be installed in Y on slide unit (4-2) panel (4-3) to cylinder (4-4), the manipulator that supporting seat (4-6) that is connected to cylinder with Y and the vacuum cup (4-7) that is installed in supporting seat (4-6) lower end are formed, automatically finish the side's of drawing operation, the flat carton side of drawing is become rectangle paper box, slide unit (4-2) is connected with column (4-5), column (4-5) is connected with base plate (4-8), and base plate (4-8) is connected with big deck plate (4-9).
5. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described clamping transmits carton envelope lower bottom cover manipulator part (4), comprise: the stepping mechanism that the X that is driven to cylinder (5-8) by X forms to slide unit (5-3) to slide unit (5-2) and the Y that driven to cylinder (5-4) by Y, add by the two bar cylinders (5-5) of left-hand, the carton clamping device that two bar cylinders (5-6) of dextrad and gas folder (5-9) are formed, realize that the clamping stepping transmits the carton action, the side of drawing becomes the carton of rectangle to be sent to envelope lower bottom cover position, with Z to cylinder (5-13), the envelope carton lower bottom cover manipulator that oblique cylinder (5-15) and vacuum cup (5-14) are formed, add arc guided mode (5-17) guiding, automatically finish envelope lower bottom cover operation, Z is connected with installing plate (5-11) to cylinder (5-13), installing plate (5-11) is connected with column (5-12), column (5-12) is connected with big deck plate (5-18), a left side, right two bar cylinder (5-5), (5-6), gas folder (5-9) is connected with installing plate (5-21), installing plate (5-21) is connected to slide unit (5-3) right end plate (5-22) with Y, Y is installed on X on the panel of slide unit (5-2) to slide unit (5-3), X is installed on support member (5-10) table top to slide unit (5-2), and support member (5-10) is installed on the big deck plate (5-18).
6. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described carton half-twist pusher is to piece installing position parts (5), comprise: after envelope carton lower bottom cover is finished, sending box cylinder (5-19) that carton is pushed puts in the carton frame (6-6), rotary cylinder (6-4) drives by gear pair (6-5) and puts carton frame (6-6) half-twist, makes the carton openings position up; Described rotary cylinder (6-4) is connected with installing plate (6-7), and installing plate (6-7) is connected with base plate (6-2), and base plate (6-2) is connected with big deck plate (6-1); The described carton frame (6-6) of putting is connected with rotating shaft (6-8), and rotating shaft (6-8) supporting base (6-3) connects, and supporting base (6-3) is connected with base plate (6-2), and base plate (6-2) is connected with big deck plate (6-1).
7. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described gauging of products output cassette loading mechanism parts (6), comprise: product is exported from two vibrations hoppers (7-1) each minute two-way, behind No. four counters (7-2) counting, fall, through slideway (7-3), the funnel (7-4) and the funnel mouthpiece (7-10) that moves up and down drop in the opening paper pack up, two counters (7-2) are connected as a single entity with vibrations hoppers (7-1), vibrations hoppers (7-1) are installed on the support bracket (7-5), funnel mouthpiece (7-10) is connected with cylinder (7-11), funnel installing plate (7-7) is connected with column (7-6), column (7-6) is connected with base plate (7-9), and base plate (7-9) is connected with big deck plate (7-12).
8. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described carton transmits to seal up automatically and covers manipulator part (7), comprise: by X to cylinder (8-16), Y forms carton stepping transfer system to cylinder (8-19) and tooth plate (8-21), its carton that sets the volume production product that will be positioned at funnel (8-23) station is sent to seal up and covers station, Y is installed in X on slide unit (8-18) panel to cylinder (8-19), X is installed in X on slide unit (8-18) end plate to cylinder (8-16), X is installed on the big deck plate (8-24) to slide unit (8-18), transmitting tooth plate (8-21) is connected to cylinder (8-19) front end-plate with Y, Z is to cylinder (8-9), Y is to cylinder (8-8), rotary cylinder (8-6), gas folder (8-5), oblique cylinder (8-11), arc guided mode (8-12) and two three bar cylinders (8-14) composition are sealed up and are covered manipulator, finish automatically to seal up and cover operation; Gas folder (8-5) is connected with rotary cylinder (8-6), rotary cylinder (8-6) is installed in Y on slide unit (8-7) lower panel, Y is installed in Y on slide unit (8-7) end plate to cylinder (8-8), Y to the upper plate (8-1) of slide unit (8-7) be installed in the fishplate bar (8-2) of Z on slide unit (8-10) panel and be connected, Z is installed on the upper base plate (8-3) to slide unit (8-10), upper base plate (8-3) is installed on the column (8-13), column (8-13) is connected with base plate (8-4), base plate (8-4) is connected with big deck plate (8-24), two envelope inner cap three bar cylinders (8-14) respectively with its bed hedgehopping spare (8-25), (8-26) be connected, two bed hedgehopping spares (8-25), (8-26) be connected with base plate (8-4), base plate (8-4) is connected with big deck plate (8-24), oblique cylinder (8-11) is formed one with arc guided mode (8-12) and is connected with fishplate bar (8-2), and fishplate bar (8-2) is installed in Z on slide unit (8-10) panel.
9. full-automatic two-way carton package according to claim 1 detects separator, it is characterized in that, described carton transmission automated intelligent is weighed and is detected separator parts (8), comprise: the packing box of packaging product imports into by conveyer belt (9-1), through putting into mechanism (9-2) by part, packing box enters station to be tested automatically by box, by X to cylinder (9-3), Y is to cylinder (9-4), transmit tooth plate (9-5) and pick and place part manipulator (9-6) and form the stepping clamping and placing system, packing box is placed on intelligent weighing indicator (9-7) one by one goes up the test differentiation, intelligent weighing indicator (9-7) can be provided with the upper and lower bound that packing box weighs, test shows actual value, the product of whenever contracting for fixed output quotas weight histogram according to the drafting of selective examination batch package box, get upper control limit scientifically and rationally, lower limit, and on instrument, configure in advance, during differentiation whenever the product of contracting for fixed output quotas weigh weight last, between the lower limit, it is qualified that machine is judged to automatically, greensignal light is bright, by sorting machine hand (9-8) sorting, certified products spread out of from conveyer belt (9-10), the super upper limit of package weight or be lower than lower limit, red eye is bright, sorting machine hand (9-8) is rejected underproof packing box automatically, and (9-9) spreads out of by the defective work conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910263544 CN102107189B (en) | 2009-12-23 | 2009-12-23 | Full automatic two-way paper box package detecting and sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200910263544 CN102107189B (en) | 2009-12-23 | 2009-12-23 | Full automatic two-way paper box package detecting and sorting machine |
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| CN102107189A true CN102107189A (en) | 2011-06-29 |
| CN102107189B CN102107189B (en) | 2013-01-02 |
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| CN 200910263544 Expired - Fee Related CN102107189B (en) | 2009-12-23 | 2009-12-23 | Full automatic two-way paper box package detecting and sorting machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105160393A (en) * | 2015-08-20 | 2015-12-16 | 重庆丰洋机电有限公司 | Ring-shaped metal part counting device |
| CN105784535A (en) * | 2016-05-11 | 2016-07-20 | 苏州大学 | Drilling and evaluating system for rectangular rubber material |
| CN107499614A (en) * | 2017-08-31 | 2017-12-22 | 郑州大学 | A kind of sylphon rejecting mechanism of medicine packing box |
| CN108163302A (en) * | 2018-01-13 | 2018-06-15 | 温州职业技术学院 | A kind of fully-automatic packaging equipment |
| CN110510357A (en) * | 2019-09-10 | 2019-11-29 | 广州成汉电子科技有限公司 | A kind of feed mechanism of component for variable-pressure processing |
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| EP0245226A1 (en) * | 1986-05-09 | 1987-11-11 | Niobe Oy | Method and apparatus for packaging paper products and printed matter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110510357A (en) * | 2019-09-10 | 2019-11-29 | 广州成汉电子科技有限公司 | A kind of feed mechanism of component for variable-pressure processing |
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|---|---|
| CN102107189B (en) | 2013-01-02 |
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