CN2714176Y - Automatic square battery separator - Google Patents
Automatic square battery separator Download PDFInfo
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- CN2714176Y CN2714176Y CN 200420071807 CN200420071807U CN2714176Y CN 2714176 Y CN2714176 Y CN 2714176Y CN 200420071807 CN200420071807 CN 200420071807 CN 200420071807 U CN200420071807 U CN 200420071807U CN 2714176 Y CN2714176 Y CN 2714176Y
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Abstract
The utility model relates to an automatic square battery separator which comprises a separator frame, a voltage internal resistance tester and an electronic control system. The utility model is characterized in that a chain plate type automatic feed mechanism and a chain plate type material receiving mechanism are arranged on the separator frame from top to bottom in an inclined plane from 45 DEG to 60 DEG; the chain plate type automatic feed mechanism and the chain plate type material receiving mechanism are in tandem staggered arrangement, the staggered position is provided with a chainbelt type separating mechanism, and a detection probe of the voltage internal resistance tester is arranged between a discharge hole of the chain plate type automatic feed mechanism and a pneumatic blanking door of the chainbelt type separating mechanism. The automatic square battery separator has the advantages of scientific design, reasonable and compact structure, high separating speed and automatic feed; square batteries can be continuously transferred to an inspecting and measuring station, and the automatic recognition and separation are realized; batteries can be respectively collected according to different grades, and can be orderly put and conveyed, which is convenient for the encasement and shipment; the production efficiency and the detection correct rate can be greatly enhanced.
Description
Technical field
This is novel, and what relate to is the battery sorting device, especially a kind ofly is exclusively used in the square battery automatic separation machine that square battery detects sorting.
Technical background
Rectangular cell is to use battery product widely in recent years, and along with developing rapidly of technical fields such as electronics, communication, the scope of application of rectangular cell will be more and more wider, and China has surpassed 50% and strengthening year by year in the share of World Battery Market.As everyone knows, battery product must be pressed battery performance classification filing through strict voltage internal resistance test before dispatching from the factory.Because the rectangular cell structure is different from cylindrical battery, the existing automatic detection screening installation that is used for cylindrical battery is not suitable for rectangular cell.At present, still be not exclusively used in the automatic checkout equipment of rectangular cell, therefore, rectangular cell all is by detecting sorting manually.The raising that artificial separation speed is slow, the cycle long, recruitment is many, influence production efficiency and output, and the detection sorting quality is subject to factor affecting such as quality of workers, mood, fatigue, the generation fluctuation.In the export trade, a batch of sampling observation is overproof, will return goods by the gross, loses very big.In addition, the automatic stacking of rectangular cell is had any problem, short circuit sparking easily, and the time is long slightly, even the blast of can generating heat, and battery is scrapped, and hurts sb.'s feelings.
Summary of the invention
The purpose of this utility model is the deficiency at above-mentioned existence, and a kind of square battery automatic separation machine that has automatic feed, transmits, tests automatically, discerns sorting and automatic material receiving function continuously is provided.
The utility model side's battery automatic separation machine comprises: frame, voltage internal resistance tester and electric-control system is characterized in that: frame is provided with chain-plate type automatic feed mechanism and the chain-plate type receiving mechanism that is 45 °～60 ° of inclined-planes from top to bottom; Interlace before and after chain-plate type automatic feed mechanism and the chain-plate type receiving mechanism, its position that interlaces is provided with a chain-belt type sorting mechanism, and the feed station of the discharging opening of chain-plate type automatic feed mechanism and chain-plate type receiving mechanism is connected with the chain-belt type sorting mechanism respectively; The feed station of chain-plate type receiving mechanism and chain-belt type sorting mechanism junction are provided with one and can control the whether pneumatic blanking door of landing of battery; The detector probe of voltage internal resistance tester is installed in the position between the pneumatic blanking door of the discharging opening of chain-plate type automatic feed mechanism and chain-belt type sorting mechanism.
Described chain-plate type automatic feed mechanism is made up of framework and the chain-drive mechanism that sets within it, chain-drive mechanism by the sprocket wheel that is fixed on two power transmission shafts on the framework and axle two ends and around the home the driving-chain on two sprocket wheels constitute, wherein a sprocket shaft is connected with motor, dividing plate equidistantly is set on the driving-chain continuously, the dividing plate and the framework that are distributed on the driving-chain form the chamber lattice that multirow is deposited for the battery rule, the bottom plate right-hand member of chain-plate type automatic feed mechanism has a charging aperture of often being opened by cylinder control, the motor rotating sprocket can drive battery storing chamber lattice and move in order.
Described chain-plate type receiving mechanism and chain-plate type automatic feed mechanism structure are basic identical, and difference is: the first chamber lattice of the framework right-hand member of chain-plate type automatic material receiving mechanism are feed station, and the bottom plate left end is provided with discharging opening; Be provided with rewinding supporting plate mechanism in the first chamber lattice of chain-plate type receiving mechanism.
Described chain-belt type sorting mechanism comprises: be made of the chain belt that detects guide rail, motor, principal and subordinate's movable sprocket and be around on two sprocket wheels, the pilled-in selvedge of chain belt is parallel with guide rail, and chain belt is in the middle of two guide rails that separate, and equidistant setting is higher than the battery pushing block of guide pass on the chain belt.When motor rotated chain belt, the battery that the battery pushing block on the chain belt can promote to detect on the guide pass moved right along guide rail.
The course of work of the utility model side's battery automatic separation machine: square battery to be measured is placed in the multirow chamber lattice that automatic feed mechanism forms by dividing plate on the driving-chain and framework, battery in the lattice of chamber relies on its deadweight to be glided along the inclined-plane, and order slips into the discharging opening on bottom plate the right, fall on the detection track of chain-belt type sorting mechanism, be pushed to the detection station that is arranged on the discharging opening right side by the battery pushing block on the chain belt immediately, by voltage internal resistance tester mesuring battary is detected, and data are delivered to PLC or computer carry out data and handle, at next beat, the battery that will be detected on the track by the battery pushing block on the chain belt is passed to the right to the blanking door position of classifying again, when tested battery is primes, normally closed classification blanking door is opened, and battery falls into the first chamber lattice of chain-plate type receiving mechanism feed station along 30 °～45 ° slideway by gravity; When tested battery was defective work, the blanking door was normally closed, and the battery pushing block on the chain belt continues underproof battery to push forward, until the substandard products case.Because the battery storage chamber lattice of chain-plate type automatic feed mechanism and chain-plate type receiving mechanism all can be in translation under the motor-driven, therefore after the battery sequential testing finishes in the chain-plate type automatic feed mechanism first row chamber lattice, electric-control system sends signal, the motor-driven sprocket wheel, dividing plate on the chain chamber lattice distance that moves to right, the storage of back delegation have one's bosom filled with lattice battery promptly order fall by discharging opening and detect on the track.The running of chain-plate type receiving mechanism is opposite with the running of chain-plate type automatic feed mechanism, and it is that the primes battery of test passes is taken in the chamber lattice from top to bottom in proper order, after delegation receives and expires, and the chamber lattice distance that moves to left, new chamber lattice begin rewinding again.
The utility model side's battery automatic separation machine design science, rational in infrastructure, compact, it has the following advantages:
1. separation velocity is fast, and energy automatic feed, continuous sender's battery have been realized automatic identification sorting to detecting station, collect battery respectively by different class, puts neatly to transport out, and is convenient to the shipment of casing.Can enhance productivity greatly and detect accuracy;
2. as long as manually the battery of required detection is put into the battery storage chamber lattice of chain-plate type receiving mechanism a collection ofly, can finish the detection sorting work automatically, battery after a collection of then will the detection takes out, packs in the battery storage chamber lattice of chain-plate type receiving mechanism, craft one by one is battery up and down, and the workman is freed from high-strung high-frequency operation;
3. can realize exempting to shut down material loading, automatic blanking in the square battery production process; Exempt to shut down the sorting of beat ground is arranged; Exempt to shut down rewinding.
Concrete structure of the present utility model is provided in detail by the following drawings and embodiment.
Description of drawings
Fig. 1 side of being battery automatic separation machine structural representation;
Fig. 2 is that side's battery automatic separation machine A shown in Figure 1 is to structural representation;
Fig. 3 is side's battery automatic separation machine B shown in Figure 1 position structure for amplifying schematic diagram.
The specific embodiment
Embodiment: can form by pneumatic detector probe 2, chain-plate type automatic feed mechanism 3, chain-plate type receiving mechanism 4, chain-belt type sorting mechanism 5 and the electric-control system of frame 1, voltage internal resistance tester by the side's of being clear that battery automatic separation machine from Fig. 1 and Fig. 2.Described frame 1 by base 11, be fixed on base 11 both sides side plate 12, be fixed on 12 of biside plates and be used for the entablature 13 that chain-plate type automatic feed mechanism 3 installs and be used for the sill 14 that chain-plate type receiving mechanism 4 installs constituting; Chain-plate type automatic feed mechanism 3 is 45 °～60 ° inclined-planes and is installed on the crossbeam 13; Chain-plate type receiving mechanism 4 also be 45 °～60 ° inclined-planes be installed in the below crossbeam 14 on; Chain-plate type automatic feed mechanism 3 and chain-plate type receiving mechanism 4 front and back dislocations, its position that interlaces is provided with a chain-belt type sorting mechanism 5.
Described chain-plate type automatic feed mechanism 3 is made of framework 30 and the chain-drive mechanism 31 that sets within it, described chain-drive mechanism 31 by the sprocket wheel 32 that is installed in two sprocket shafts on the framework 30 and axle two ends and around the home the driving-chain 33 on two sprocket wheels 32 constitute, wherein a sprocket shaft is connected with motor 34, dividing plate 35 equidistantly is set on the driving-chain 33 continuously, the dividing plate 35 that is distributed on the driving-chain 33 forms the chamber lattice 36 that multirow is deposited for the battery rule, the discharge door that framework 30 bottom side bottom plate right-hand members offer discharging opening and often open with framework 30.The dividing plate 35 that is arranged on continuously in the framework 30 on the driving-chain 33 can move right under the drive of motor 34, i.e. the translation of battery storing chamber lattice 36 in the implementation framework 30.The square battery that leaves in the chamber lattice 36 relies on himself weight on 45 °～60 ° inclined-planes, glide the order charging automatically.The framework 30 interior chamber lattice 36 that can form 11 row 350mm length of the chain-plate type automatic feed mechanism 3 of present embodiment, battery and divider upright are placed, and every row can be put the thick battery of 6mm more than 52, but 11 row are total to 570 of storage batteries.
Described chain-plate type automatic material receiving mechanism 4 and chain-plate type automatic feed mechanism 3 are basic identical, constitute by framework 40 and the chain-drive mechanism 41 that sets within it, described chain-drive mechanism 41 by the sprocket wheel 42 that is installed in two sprocket shafts on the framework 40 and axle two ends and around the home the driving-chain 43 on two sprocket wheels 42 constitute, wherein a chain rivet is connected with motor 44, dividing plate 45 equidistantly is set on the driving-chain 43 continuously, be distributed on the driving-chain 43, dividing plate 45 forms the chamber lattice 46 that multirow is deposited for the battery rule with framework 40, the upper mounted plate right-hand member of framework 40 is provided with feed station 47, and the bottom plate left end is provided with discharging opening 48; Be provided with in first an actor's rendering of an operatic tune lattice of the right-hand member feed station 47 of chain-plate type receiving mechanism 4 one by motor 70, synchronously with 72, the rewinding supporting plate mechanism 7 that constitutes of supporting plate 71, when the beginning rewinding, supporting plate is raised to highest point, more lower slightly than battery slideway surface, battery of later every receipts, just the descend height of a cell thickness of supporting plate guarantees that battery neatly stacks, can short circuit.The dividing plate 45 that equidistantly is arranged on the driving-chain 43 continuously in the framework 40 can be moved to the left under the drive of motor 44, i.e. the translation of battery storing chamber lattice 46 in the implementation framework 40.When leaving primes battery in the chamber lattice 46 in, on 45 °～60 ° inclined-planes, rely on himself weight, glide automatically and case to left side discharging opening.The framework 40 interior chamber lattice 46 that can form 16 row 350mm length of the chain-plate type automatic material receiving mechanism 4 of present embodiment, battery and divider upright are placed, and every row can be put the thick battery of 6mm more than 52, but 16 row are total to 800 of storage batteries.
Described chain-belt type sorting mechanism 5 is made of two detection guide rails 50, motor 51, principal and subordinate's movable sprocket 52,53 arranged side by side and the chain belt 54 that is around on two sprocket wheels 52,53, the pilled-in selvedge of chain belt 54 is arranged between two closed slides 50, the equidistant battery pushing block 55 that is higher than guide pass 50 that is provided with on the chain belt 54.When motor 51 drove chain belt 54, the battery that the battery pushing block 55 on the chain belt 54 can promote to detect on the guide pass 50 moved along detecting guide rail 50.The guide level of chain-belt type sorting mechanism 5 is connected with the discharging opening of chain-plate type automatic feed mechanism 3, and by classification blanking door 57, the first chamber lattice (feed station) of slideway 56 and chain-plate type receiving mechanism 4 are connected; The pneumatic detector probe 2 of described voltage internal resistance tester is installed in the detection station (see figure 3) on chain-plate type automatic feed mechanism 3 discharging opening right sides, in proper order to battery testing to be measured, and data is delivered to PLC (or computer) handle.
The electric-control system of present embodiment side's battery automatic separation machine is a PLC automaton able to programme, and the operation of above-mentioned each mechanism, action are carried out by the electric-control system follow procedure.
The running of present embodiment side's battery automatic separation machine:
1, charging: the battery that will test successively seasoning in each chamber lattice 36 of chain-plate type automatic feed mechanism 3, battery in first an actor's rendering of an operatic tune lattice 36 is under the effect of self gravitation, slide on the detection guide rail 50 of chain-belt type sorting mechanism 5 through discharging opening along 45 °～60 ° inclined-plane orders, the battery 9 that will be detected on the guide rail 50 by the battery pushing block 55 on the chain belt 54 is shifted down station one by one successively onto then, detects, sorting;
2, feed supplement: mesuring battary 9 has been got in chain-plate type automatic feed mechanism 3 first an actor's rendering of an operatic tune lattice, electric-control system can send signal, the driving-chain 33 that the motor 34 of chain-plate type automatic feed mechanism 3 drives on two sprocket wheels 32 moves right, with the station that moves right of the mesuring battaries 9 in second an actor's rendering of an operatic tune lattice 36, new mesuring battary 9 is slipped to successively again and detects on the guide rail 50, begins another capable cell feed detection, sorting;
3, detect, sorting: when battery 9 is delivered to test station, be arranged on pneumatic detector probe 2 actions of the voltage internal resistance tester of test station, touch the both positive and negative polarity of battery, after taking out the numerical value of voltage and internal resistance, pneumatic detector probe 21 counter motions, disengage, electric-control system is according to voltage and the internal resistance value set, do you judge whether battery qualified? how many wait product? when battery 9 enters battery rewinding station along detection guide rail 50, electric-control system is according to judging whether the grade decision opens classification blanking door 57, as tested battery 9 are primes batteries, classification blanking door 57 is opened, detect battery on the guide rail 50 by gravity along the inclined-plane through blanking port, slideway 56 is piled up neat to the first chamber lattice of chain-plate type automatic material receiving mechanism 4; When if tested battery 9 is substandard products, classification blanking door 57 is closed, and the battery 9 on the detection guide rail 50 continues to push to right-hand under the effect of battery pushing block, delivers to the substandard products case.
4, rewinding: be primes battery (more than 90%) as detecting, classification blanking door 57 is opened, battery on the detection guide rail 50 is through blanking port, battery slideway 56 falls into the first chamber lattice 46 of chain-plate type automatic material receiving mechanism 4, battery of every receipts, the supporting plate 71 that is arranged on the rewinding supporting plate mechanism 7 in these chamber lattice keeps the last plane of rewinding station battery more lower slightly than battery slideway plane just to the cell thickness distance that descends.After battery is filled delegation in the lattice of rewinding chamber, the motor 44 of chain-plate type automatic material receiving mechanism 4 drives sprocket wheel 42 and driving-chain 43 is moved to the left a chamber case, the supporting plate 71 of rewinding supporting plate mechanism 7 is climbed to than lower slightly position, battery slideway 50 planes, at this moment can continue sorting again.Simultaneously, can be with manually in the chamber lattice 46 of chain-plate type automatic material receiving mechanism 4, taking out primes battery 9.
Claims (5)
1, a kind of side's battery automatic separation machine, comprising: frame, voltage internal resistance tester and electric-control system is characterized in that: frame is provided with chain-plate type automatic feed mechanism and the chain-plate type receiving mechanism that is 45 °～60 ° of inclined-planes from top to bottom; Interlace before and after chain-plate type automatic feed mechanism and the chain-plate type receiving mechanism, its position that interlaces is provided with a chain-belt type sorting mechanism, and the feed station of the discharging opening of chain-plate type automatic feed mechanism and chain-plate type receiving mechanism is connected with the chain-belt type sorting mechanism respectively; The feed station of chain-plate type receiving mechanism and chain-belt type sorting mechanism junction are provided with one and can control the whether pneumatic blanking door of landing of battery; The detector probe of voltage internal resistance tester is installed in the position between the pneumatic blanking door of the discharging opening of chain-plate type automatic feed mechanism and chain-belt type sorting mechanism.
2, side's battery automatic separation machine according to claim 1, it is characterized in that: chain-plate type automatic feed mechanism (3) is made up of framework (30) and the chain-drive mechanism (31) that sets within it, chain-drive mechanism (31) is by sprocket wheel (32) that is fixed on two power transmission shafts on the framework (30) and axle two ends and the formation of the driving-chain (33) on two sprocket wheels (32) around the home, wherein a sprocket shaft is connected with motor (34), dividing plate (35) equidistantly is set on the driving-chain (33) continuously, the dividing plate (35) that is distributed on the driving-chain (33) forms the chamber lattice (36) that multirow is deposited for the battery rule with framework (30), the bottom plate right-hand member of chain-plate type automatic feed mechanism (3) has a charging aperture of often being opened by cylinder control, motor (34) rotating sprocket (32) can drive battery storing chamber lattice (36) and move in order.
3, side's battery automatic separation machine according to claim 1, it is characterized in that: chain-plate type receiving mechanism (4) is basic identical with chain-plate type automatic feed mechanism (3) structure, difference is: the first chamber lattice (46) of framework (40) right-hand member of chain-plate type automatic material receiving mechanism (4) are feed station, and the bottom plate left end is provided with discharging opening; Be provided with rewinding supporting plate mechanism (7) in the first chamber lattice (46) of chain-plate type receiving mechanism (4).
4, according to claim 1 or 2 or 3 described side's battery automatic separation machines, it is characterized in that: chain-belt type sorting mechanism (5) is made of the chain belt (54) that detects guide rail (50), motor (51), principal and subordinate's movable sprocket (52,53) and be around on two sprocket wheels (52,53), the pilled-in selvedge of chain belt (54) is parallel with detection guide rail (50), chain belt (54) is in the middle of two the detection guide rails (50) that separate, and chain belt (54) is gone up equidistant the setting and is higher than the battery pushing block (55) that detects guide rail (50) face.
5, side's battery automatic separation machine according to claim 3 is characterized in that: rewinding supporting plate mechanism (7) is by motor (70), screw mandrel or band (72), supporting plate (71) constitute synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420071807 CN2714176Y (en) | 2004-07-20 | 2004-07-20 | Automatic square battery separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420071807 CN2714176Y (en) | 2004-07-20 | 2004-07-20 | Automatic square battery separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2714176Y true CN2714176Y (en) | 2005-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420071807 Expired - Fee Related CN2714176Y (en) | 2004-07-20 | 2004-07-20 | Automatic square battery separator |
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| Country | Link |
|---|---|
| CN (1) | CN2714176Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101209448B (en) * | 2007-12-24 | 2012-12-05 | 力邦测控设备（洛阳）有限公司 | Full automatic air valve separator |
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN103920658A (en) * | 2014-04-04 | 2014-07-16 | 王培良 | Battery sorting machine |
| CN108787480A (en) * | 2018-06-19 | 2018-11-13 | 枣庄亿新电子科技有限公司 | A kind of lithium battery sorting unit |
| CN111790640A (en) * | 2020-06-19 | 2020-10-20 | 四川轻化工大学 | Automatic detection system for appearance defects of network mutual inductor |
-
2004
- 2004-07-20 CN CN 200420071807 patent/CN2714176Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101209448B (en) * | 2007-12-24 | 2012-12-05 | 力邦测控设备（洛阳）有限公司 | Full automatic air valve separator |
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN103920658A (en) * | 2014-04-04 | 2014-07-16 | 王培良 | Battery sorting machine |
| CN108787480A (en) * | 2018-06-19 | 2018-11-13 | 枣庄亿新电子科技有限公司 | A kind of lithium battery sorting unit |
| CN111790640A (en) * | 2020-06-19 | 2020-10-20 | 四川轻化工大学 | Automatic detection system for appearance defects of network mutual inductor |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |