A kind of novel no backplane power module
Technical field
The invention belongs to the power electronics field, relate to a kind of power model, specifically a kind of power model of novel no base plate.
Background technology
Insulated gate bipolar transistor (IGBT) module is at frequency converter at present, inverter type welder, induction heating, track traffic and wind energy, the application in fields such as solar power generation more and more widely, more and more higher to the IGBT module reliability requirement, what require that device volume and quality do is more and more littler, and price is more and more lower.
Summary of the invention
The objective of the invention is to design a kind of novel no backplane power module.
What the present invention will solve is that existing IGBT module reliability is not high, and volume and quality are big, problem of ultra-high price.
Technical scheme of the present invention is:
It comprises insulated gate bipolar transistor chip, diode chip for backlight unit, insulated substrate, power terminal, power cylinder, aluminum steel and shell, and insulated gate bipolar transistor chip, diode chip for backlight unit and power cylinder are welded on the insulated substrate conductive copper layer by reflow soldering; Realize being electrically connected by the aluminum steel bonding between insulated gate bipolar transistor chip and the diode chip for backlight unit, realize being electrically connected by the aluminum steel bonding between the corresponding conductive layer of insulated gate bipolar transistor chip and insulated substrate, realize being electrically connected by the aluminum steel bonding between the corresponding conductive layer of diode chip for backlight unit and insulated substrate, power terminal and power cylinder patch cooperation, and the power cylinder directly is welded on the insulated substrate.
Described insulated substrate comprises two-layer copper layer and one deck ceramic layer, two-layer copper layer sandwich one deck ceramic layer.The used material of the copper layer of insulated substrate is fine copper or copper alloy; The used material of ceramic layer is aluminium oxide AL203 or aluminium nitride ALN or beryllium oxide BeO, or insulation property and the good ceramic material of heat dispersion.
The power cylinder is made with fine copper or Cu alloy material, and the top layer of power cylinder is a naked copper, perhaps a kind of in electrogilding, nickel, the tin; Power terminal is made with fine copper or Cu alloy material, a kind of in top layer naked copper or electrogilding, nickel, the tin.Shell is a plastic casing, uses PBT, PPS, and a kind of the making in the nylon, or similar high temperature resistant, the good plastics of insulation property are made; Aluminum steel is made with fine aluminium or aluminum alloy materials.
Edge grid bipolar transistor chips welding is on insulated substrate, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.Diode chip for backlight unit is welded on the insulated substrate, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.The power cylinder is welded on the insulated substrate, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.Thermistor is welded on the insulated substrate, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.
Insulated substrate is the arc insulated substrate, and the flexibility of its arc-shaped bend predeformation is determined on request, is the arc insulated substrate of 55mm for length, and degree of crook is controlled at arc and rises out between negative 0.10mm of limit end and the 0.15mm.
Advantage of the present invention is: the present invention adopts no base plate technology, and the IGBT module of production has reduced IGBT module cost and thermal resistance; Adopt power terminal and power cylinder to patch cooperation simultaneously, reduced the stress that power cylinder welding portion is subjected to, improve the IGBT module reliability.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of insulated substrate (DBC).
Embodiment:
The invention will be further described below in conjunction with drawings and Examples.
As shown in Figure 1, the present invention includes insulated gate bipolar transistor chip 9, diode chip for backlight unit 6, insulated substrate (DBC) 1, power terminal 3, power cylinder 2, aluminum steel 8, plastic casing 4, silicon gel 5, thermistor 7, fluid sealant etc.Insulated gate bipolar transistor chip 9, diode chip for backlight unit 6 and power cylinder 2 are welded on insulated substrate (DBC) 1 conductive copper layer by reflow soldering.Cross aluminum steel 8 bondings between insulated gate bipolar transistor chip 9 and the diode chip for backlight unit 6 and realize being electrically connected, realize being electrically connected by aluminum steel 8 bondings between insulated gate bipolar transistor chip 9 and insulated substrate (DBC) the 1 corresponding conductive layer.Realize being electrically connected by aluminum steel 8 bondings between diode chip for backlight unit 6 and insulated substrate (DBC) the 1 corresponding conductive layer.Plastic casing 4 and insulated substrate (DBC) 1 is bonding by fluid sealant.Parts such as insulated gate bipolar transistor chip 9, diode chip for backlight unit 6, insulated substrate (DBC) 1, power cylinder 2, aluminum steel 8, thermistor 7 are by covering Silicon-On-Insulator gel 5, improve withstand voltage between each original paper.Power terminal and power cylinder patch cooperation, reduce the stress that power cylinder welding portion is subjected to.The power cylinder directly is welded on the insulated substrate (DBC).
Described insulated substrate 1 comprises two-layer copper layer 100 and one deck ceramic layer 102, two-layer copper layer 100 sandwich one deck ceramic layer 102.The copper layer 100 used material of insulated substrate are fine copper or copper alloy; Ceramic layer 102 used materials are aluminium oxide AL2O3 or aluminium nitride ALN or beryllium oxide BeO, or insulation property and the good ceramic material of heat dispersion.
Power cylinder 2 usefulness fine copper or Cu alloy material are made, and the top layer of power cylinder 2 is naked coppers, perhaps a kind of in electrogilding, nickel, the tin; Power terminal 3 usefulness fine copper or Cu alloy material are made, a kind of in top layer naked copper or electrogilding, nickel, the tin.Shell 4 is a plastic casing, uses PBT, PPS, and a kind of the making in the nylon, or similar high temperature resistant, the good plastics of insulation property are made; Aluminum steel is made with fine aluminium or aluminum alloy materials.
Edge grid bipolar transistor chip 9 is welded on the insulated substrate 1, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.Diode chip for backlight unit 6 is welded on the insulated substrate 1, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.Power cylinder 2 is welded on the insulated substrate 1, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.Thermistor 7 is welded on the insulated substrate, and used welding material is Snpb, SnAg, and SnAgCu, a kind of among the PbSnAg, the welding maximum temperature is controlled between 100 ℃ to 400 ℃.
Insulated substrate 1 is the arc insulated substrate, and the flexibility of its arc-shaped bend predeformation is determined on request, is the arc insulated substrate of 55mm for length, and degree of crook is controlled at arc and rises out between negative 0.10mm of limit end and the 0.15mm.