CN101843318A - Leaf fine food series and automatic operation energy-saving processing line thereof - Google Patents
Leaf fine food series and automatic operation energy-saving processing line thereof Download PDFInfo
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Abstract
The invention relates to an emerging food and an industry thereof, which extract concentrated liquor containing rich vitamins and minerals from green vegetables to prepare the series foods. The invention focuses on the innovation on the existing food production process, is mainly reflected in the 'Automatic Operation Energy-saving Process Flow Sheet of Programmable Logic Controller PLC', and firstly solves the problem of bottleneck of full automaticity. The method comprises the following steps: arranging a vegetable feeding funnel, the bottom of the vegetable feeding funnel is provided with a propeller and a weight display for feeding vegetables by rhythm; and carrying out a heating-free energy-saving heating process which comprises the following steps: carrying out ultrasonic irradiation by 20HKZ, and using a 4000r/min centrifuge enrichment technology; using a positive and negative ions combined weak electrolysis disinfection method; and using an additive aging technology taking borax as the core. The series foods of the invention are 'Jane Sting Taste', 'Green Baked Bran', 'Jade Fruit Cheese', 'Jade Concentrated Fruit Juice', 'Green Jam', 'Children Muddy Flesh', 'Green Jelly' and the like.
Description
Technical field
" leaf essence " means the abbreviation that has mineral matter element elite such as high-load vitamin and calcium in the vegetables chlorophyll.
The present invention relates to such emerging food, industry and method for making thereof, each link of method for making, promptly its corresponding production line is attached most importance to.Relate to and from green vegetables, produce said vitamin and be that mineral matter such as main and albumen are that auxiliary material is made series food with calcium, comprise dish or food: " precious youngster is bitten flavor ", " green steamed gluten "; Beverage/food: " emerald fruit junket " (solid beverage), " dense fruit juice of emerald "; Seasoning matter food: " green jam "; Infant foods: " children's muddy flesh ", " green jelly " or the like.They with dairy produce, bean product are the same can constitute human beings'health food jointly.
Background technology
The present invention is because food industries all belongs to emerging.So no similar preceding method provides a reference.Summary of the invention can be divided into basically: novel food series prescription of being made up of specified raw material and method for making and corresponding production line two parts thereof constitute.
It is each link and the production line thereof of having studied " leaf protein powder " both domestic and external and having comprised the domestic and foreign current traditional food technology of leaf protein, and whether it rationally waits problem further to inquire into, development.
The leaf protein powder is as a kind of food, and (it does not belong to the health care scope) obviously can not walk close to the ordinary people man.It lacks the realistic meaning in market.Be characterized in protein content account for 90% ±, but and health of people relevant vitamin and calcium class are lacked.Some with chemical reagent produce " leaf protein " contains chlorophyll hardly.According to the investigation to China people diet structure, people are not protein deficient in meals, and are on the contrary.Raising along with people's living standard.Meals bias toward animal food.Cause vitamin deficiency and calcium, phosphorus imbalance.Body is in oxidation state for a long time, and blood is slant acidity.Nearly 10-15, diseases such as obesity, glycosuria disease, cancer are trend occurred frequently gradually, are one of its major reasons.Thereby the structure of this kind product needs to transform.Secondly, comprise the existing food technology production line and the technology thereof of leaf protein, continued to use many decades, its resources effective utilizes technology to be reformed.What should propose especially here is:, existing food technology all has boiling and sterilization.This energy consumption accounts for the cost large percentage.Furthermore boiling be food manufacturing the important step that must be provided with.Thereby, existing traditional food technology is transformed, innovated and even invents, make it to reorientate the process program that meets conservation techniques.Comprise: how to make sewage, the dirt of food technology thoroughly do away with at the very start and promote its value in former technology? how to create a kind of new technology, make it to obtain a kind of simpler and more direct, joint money, energy-conservation, food that quality is higher or the like.In a word, being integrated as theoretical foundation with actuarial science and technology studies under the assurance product quality prerequisite the real necessity that belongs to of the conservation techniques of resource.The change of technology essence., most important to national economy.Relate to the lifting of national economy and the survival and development of enterprise.The reform of the means of production always is exactly the power of social development.
Summary of the invention
A kind of is raw material with green vegetables, forms corresponding fabrication process line.This processing line is characterised in that: on old technology basis, reduce and be provided with some important process.Solve some technology and can not carry out the difficult problem of automation (as " fall dish ").Adopt the separation method of physics fully.Its concentrated reflection is in " leaf fine food series Programmable Logic Controller PLC automatic operation energy-saving process chart " (functional diagram).It is characterized in that this flow chart program software freely can be changed and be aligned to series food can by the needs in market and season and need not adorn, hardware such as exchange device.Need to prove; This processing line is representative to produce " precious youngster is bitten flavor ", and other products are similar, do not need here to chart one by one.Need set up warming-up device as producing " jelly " and " muddy flesh "; Produce " green dense fruit juice " and need to increase ball mill and ultrasonic homogenizer etc.In addition, according to multi-thread supply and the continuity and the intermittent operation of this raw materials technology and deposit characteristics.Programmable Logic Controller PLC should set up that each operation is coordinated and the analog programming of the interruption of rhythm of production control instruction and alarm command, numeral and monitoring computer network etc.To set up evenly automatically normal operating mechanism.The technology characteristics of its each food is:
Dish → drip washing → making beating → press filtration → essence filter → ultrasonic width of cloth photograph-the low-speed centrifugal that falls concentrates → mixes stirring → electrosterilization → secondary mixing and stirs → roll stripping and slicing → vacuum/nitrogen-filled packaging
The feature of this production line still is; A kind of is that raw material can be formed automatically and carries out with green vegetables.Need the special bottleneck problem that solves to be in this full-automatic device: how to solve can be with contained dish on the car from the field.Batch (-type) supply and processing transmission continuity rhythm of production problem.The method that addresses this problem is: be provided with " funnel of falling the dish ", should be four sides square type by the funnel of falling the dish.Upper end import department is connected with flooring architectural opening place.Utilize dish gravity vertically to fall to the bucket bottom.Because the up big and down small inclined ladder shape in hopper walls footpath, the bottom diminishes gradually, so, bottom weight saving.Then little pressure and a small amount of dish can be concentrated entirely on along with regulating rotating speed, can making dish have rhythm to spread on the transport tape of continuous operation along on rotatable fan-shaped six wing screw faces by dress on the crosswise fixed axle between the headwall of bottom.
In the funnel of falling the dish, last two layers respectively establish automatic valve, as shown in Figure 2: when dish weighs less than the bottom setting threshold, valve is opened automatically, dish falls into the bottom, and when load-carrying reached setting threshold, the middle level valve cut out, reach the upper strata setting threshold, the upper strata is closed, and moreover, funnel can also show contained dish weight and its row's dish amount at any time.So that calculate the sustainable consumption time of the dish of adorning send the foundation of feed time as heater car, and regularly inform field car time of advent.
So just make this line of production technology obtain the effect of fully automatic operation, avoid holding up work for lack of material.
The feature of this production line still is a kind of in order to avoid add the technology that temperature technique is a core:
1, ultrasonic width of cloth photograph-low-speed centrifugal concentration method:
According to existing technical point from roughly dividing chemistry and physical method with concentration technique.Except chemical method dirt difficult treatment cost height, physical method adopts high speed centrifugation (rotating speed is more than 10000r/min-20000r/min), and (as separating the high molecular weight protein class) high temperature precipitates (as the method for making of leaf protein) or adds coagulating agent and is aided with high temperature (as bean-curd product) again.The present invention adopts the ultrasonic width of cloth to shine---the low-speed centrifugal concentration method.This method is carried out preliminary treatment with raw material before centrifugal: the calcium chloride of adding 0.3% and 0.3% Gluconate in raw material juice, stir, the PH that the weak acid cation electrolysis groove that part material juice is reached 6.0-6.2 by pH value is washed three filtrates behind the slag is 6.2-6.5, with the ultrasonic width of cloth of 20KHZ according to 3min.Solution is divided into two layers after leaving standstill 3-5min: clear liquid is fastened on the upper strata, and lower floor is the beds of precipitation.Build up in the clear glass groove, the beds of precipitation are precipitated with the 3000r-4000r/min low-speed centrifugal again.Its upper strata liquid all carries out recycling with the two aspect supernatants that leave standstill gained, to make pure water.This method can with before the processing in the raw material 75% moisture remove, the 1-2 that its paste water content only reaches dry matter weight doubly, the cost of this technology only reaches heating method 30%-50%.
The ultrasonic width of cloth is because the ultrasonic width of cloth according to having quickened electrolyte ion process in the solution, has destroyed the adsorption layer to water according to why precipitating above-mentioned substance, thus the electric charge of the protein that neutralized and its cohesion is separated out.
This feature that concentrates is: accelerated the process that water, material separate, be three kinds of coefficient results of factor, i.e. the liquid material of liquid material+protein coacervation agent (this example is each 0.3% calcium chloride and Gluconate)+handle through PH:6.2-6.5 (this law for through the cation electrolysis)+ultrasonic width of cloth is according to (this law is the 20KHZ frequency).
2, positive and negative ion is separated sterilization in conjunction with light current:
With food liquid or juice by electrolytic potential at 1100mv-1000mv, the cation electrolysis groove of PH:3.5-4 left standstill sterilization after 15 minutes, again by electrolytic potential＜-250mv.The anion electrolysis groove of PH:10 makes the solution after its neutralization keep PH:6.2-6.5.Here it is has finished the full disinfecting process of food.
The positive ion electrospray solution of PH:3.5-4 has extremely strong bactericidal effect, and it can finish the killing effect to staphylococcus aureus, EHEC 100% in 30 second time, and the black mutation brood cell's of hay bacillus the time of killing is also only needed 10-20 minute.New fresh milk is handled by last method, is sealed in the glass bottle after the sterilization and tests, the environment temperature of experimental period reach 27 ℃ ±, after reaching the storage life of one and a half months, found that: the fresh milk in the glass bottle is not found any going bad unexpectedly.Color is all normal, and microscopic examination is not also found any unusual.Prove that this method can be used as food liquid or the food more aseptic sterilization in the molten attitude phase.And its cost only need be provided with 2 weak electrolytic cells, and its power only need consume more than ten tens of watts electric energy.
Does but this law impair some important vitamin in the food? with easily oxidized VC with three kinds of different processing methods, result such as following table:
Control group: VC dry weight, aqua sterilisa, sucrose fatty ester are mixed with 1: 7: 4 ratio, place in the sterilization back container in contrast.
Test 1: with VC dry weight, cation PH:4 electrolytic potential be 1000mv brine electrolysis, anion PH:10 electrolytic potential＜-250mv brine electrolysis, sucrose fatty ester, with 1: 4: 3: 4 ratio was mixed, place with in the volume disinfecting container, the weight absolute value of the VC of test 1, water, fatty acid ester is all same with contrast.
Test 2:, just add the sodium sulfite of 0.5 milliliter of VE and 0.1%, as test 2 except all identical with test 1 with raw material content, the proportioning of test 1
Shown in tabular: check that after handling 15 days the VC content of test 1 is 85% of control group, be higher than control group (106.2%) and test 2 VC content.The test 2 that this proof mixed vitamin and antioxidant are formed has higher preservation vitamin effect than control group.Proof does not have influence with the sterilization of light current solution to vitamin in a short time yet.
But check that after 21 days test 1 demonstration VC content falls sharply and checks that after 59%, 30 day they all sharply fall sharply to 23.8% (test 1).24.1% (test 2), 27% (control group).This is fairly obvious.They all have been subjected to the interference of oxygen in the container.Thereby storage life with vacuum or fill the method for nitrogen real belong to necessary.
3, the non-evaporating prescription slaking technology of boiling:
This series food all adopts the prescription slaking except " green jelly " and " green children's muddy flesh ", most typical is dish or food: " precious youngster is bitten flavor " and " green steamed gluten "." precious youngster is bitten flavor " is equipped with micro-sodium acid carbonate, micro-NaOH and micro-sodium tetraborate, add a little anise, sesame oil again, slaking in addition, " green steamed gluten " is being equipped with on the basis of sodium alginate micro-sodium acid carbonate in addition, and a little anise, so that offset its jerky flavor, on mouthfeel, make it to be modeled as the boiling maturation without boiling.
Because the boron atom in the borax (or boric acid) contains unoccupied orbital.It can receive under alkali condition in single candy or the polysaccharide-HO ion and become new combination, and the physical features of product is changed.Have in this series food and multinomially utilized this specific character and above-mentioned food quality is developed to helping the direction that people expect.
In addition, add micro-sodium acid carbonate and singly can not change the fruit juice peracid, and generate single candy isomers.Help changing the sweet taste quality; Still chlorophyll being kept green also has certain effect to improve its commodity value.
The feature of production line of the present invention still is: the resource circulation Automatic Optimal is utilized technology.
In general traditional handicraft, contain the moisture content of 93%-94% in the green vegetables.If being evaporated waste with its moisture of heat drying (boulton process, spray drying process) just is difficult to be utilized by people.Because adopted ultrasonic width of cloth photograph-low-speed centrifugation in the technology, making wherein, 75% moisture content can become pure water by unconcerned filtered and recycled; In addition, the sewage in " drip washing " operation is circulated automatically.Filter residue in " press filtration " operation has reclaimed 92% automatically to nutrition.(last filter residue all is celluloses more than 70%, can support to utilize and do papermaking or make other byproducts).The slag of washing during press filtration adds the weak brine electrolysis of 1.5 times of PH:6.2 cations, in the ultrasonic and hammer leaf of 20KHZ, operate 3min, its filter residue is used with method operation secondary again, makes " discarded object " of band thickness become useful cellulose (can make paper making raw material) like this, has waste material in the technology hardly.Resource is utilized effectively, sewage, dirt are eradicated at the very start in former processing line.
Smart series of leaf and method for making thereof:
(1), precious youngster is bitten flavor: this product local flavor has the fragility of jellyfish and deliciousness is better than jellyfish.So name: " precious youngster is bitten flavor " should be made cold basin and use.
1, composition of raw materials: green vegetables concentrate 100, soya bean concentrate 100, water 150, in this 100ml solution with konjaku flour 2.5g, anistree, each 2.5g of cassia bark leachate, sodium acid carbonate 0.3g, NaOH 0.4g, sesame oil 1.5g, Boratex 0.2-0.3g
2, technological process: see accompanying drawing 4a-1
3, operating instruction and points for attention:
1. fall dish: the funnel of falling the dish is horn-like, and rotating screw six fins are established in the bottom, sway, and pushes away dish and drops, can regulate rotating speed, funnel is established two layers of automatic switch valve, opens when no dish is thrown in, and closes when load-carrying is up to standard, dish falls on the spiral organ, and spiral organ rotates thereupon, and it is descending to push away dish, spreads out on transport tape.
2. transport tape passes through the treatment tank reusable edible by the drip washing district with dish spray, washing, sewage.
3. press filtration: with raw material press filtration 2-3 time that circulates, to improve the rate of recovery to 90%.The pure fiber content of refuse filter residue can reach more than 2/3, can establish paper machine room in addition and make paper making raw material.
4. smart filter: the filter opening diameter should be less than sharp dust particle.
5. ultrasonic width of cloth photograph-low-speed centrifugal: see the 2nd page of explanation.
6. with each raw material beyond the Boratex, all work mixes stirring for the first time, because feed liquid is more mobile, can pass through electrosterilization after stirring.Enter and roll after device adds Boratex, the raw material caking, the speed that becomes fragile is very fast, is rolled into big block so can take advantage of a situation, and the time of rolling generally finishes in 10 seconds.
7. positive and negative ion light current is separated sterilization: see the 3rd page of explanation.
8. packing: must be vacuum or fill nitrogen: the unsuitable printing opacity of packing container.
(2) green steamed gluten
1, composition of raw materials: green vegetables concentrate 100, soya bean concentrate 100, pure water 20-37, add additive in this every 100ml solution: sodium phosphate 0.4-0.5g, sodium acid carbonate 0.3g, sodium alginate 4g, calcium chloride 0.3-0.5g, anistree immersion liquid are a small amount of.
2, technological process: see accompanying drawing 4a-2
3, operating instruction and points for attention:
A, begin operation from " fall dish " and require all to bite to distinguish the flavor of together the method for operating difference of only filling a prescription and filling a prescription later with precious youngster.
B, interpolation program: after adding vegetables, soya bean concentrate, the program that adds additive should be: sodium phosphate → sodium acid carbonate → anistree immersion liquid → sodium alginate → calcium chloride.
The adding method of c, sodium alginate: must be before adding earlier with the progressively gradation adding of deionized water furnishing scattered paste shape liquid, the limit edged stirs.
The adding method of d, liquid calcium chloride: calcium chloride dissolves in advance in 80-100 pure water doubly, disposable quick adding in forming tank, must be added on the raw material block face of first one-step forming, and then, above forming tank, rapidly area " a nail thorn plate " consistent with raw material block is pressed on the raw material block surface, rises rapidly then, make the liquid calcium chloride on the raw material block be penetrated into food inside along the circular hole of moulding rapidly, make the rapid uniformity of moulding, nail thorn length should a little higher than raw material block.Pin diameter 0.2-0.3cm.Arrangement is advisable with interval 1cm.
(3) emerald fruit junket
1, batching prescription: green vegetables concentrate 38, orange Normal juice 100 places additive with this solution in every 100ml: sodium acid carbonate 0.6g, Boratex 0.35g, granulated sugar 3-5g, citric acid 0.15g, other adds bitter remover gelatin 0.2-0.5g.
2, technological process: see accompanying drawing 4a-3
3, operating instruction and points for attention
The method for making main points of a, vegetables concentrate are all same with above-listed food.
B, slough bitter taste: because orange peel or prematurity contain bitter substances such as tannin completely in the orange, so gained Normal juice is added the gelatin of 0.3-0.5g in every 100ml, leave standstill after the adding, precipitation, low-speed centrifugal (2000-1000r/min) back reject, filtered juice is made batching and is used.The first pulverize of gelatin palpus, the limit edged stirs.
The raw material of c, " mixed once stirring ": comprise green vegetables concentrate, fruit juice, granulated sugar and citric acid.
D, " additive of secondary condensation by mixing ": add Boratex again after must adding sodium bicarbonate earlier, after 30min is left standstill in stirring, become curd.
The pressure of e, " press filtration " should be adjusted into minimal pressure, after " press filtration ", owing to still contain a certain amount of fruit juice in the filter cake, so with its raw material as making " jam ", (note: the orange resting period is longer, and fruit is aging, and fiber content the higher person discomfort is made raw material).
(4) the dense fruit juice of emerald
1, composition of raw materials: the green vegetables concentrate is 38: 100 with the ratio of orange juice, with doping in above every 100ml solution, and sodium acid carbonate 0.6g, granulated sugar 3g, citric acid 0.15g, other adds the bitter remover gelatin.
2, process: see accompanying drawing 4a-4
3, operating instruction and points for attention
The method for making main points of a, vegetables extract liquid are all same with above-listed food.
The removal methods of bitter taste and " emerald fruit junket " are together in b, the orange juice.
The program of c, composition of raw materials is: green vegetables concentrate → orange juice → granulated sugar → citric acid → sodium acid carbonate.
D, " ultrasonic homogeneous " can repeat once for not making the fruit juice precipitation.
The pressure of e, " press filtration " is identical with fruit junket.
(5) green jam
1, composition of raw materials: the ratio of green vegetables concentrate, orange cake, banana is 100: 50: 75.In the doping of above every 100ml solution: granulated sugar 5g, citric acid 0.3g, vegetable oil 0.5g, sodium acid carbonate 0.2-0.5g, guar gum 4-5g.
2, technological process: see accompanying drawing 4b-5
3, operating instruction and points for attention:
The method for making main points of a, vegetables extract liquid are all same with above-listed food.
B, prescription program: with the additive in the composition of raw materials, divide secondary to cooperate and stir adding, in cooperating for the first time, green vegetables concentrate, orange cake, banana, granulated sugar, citric acid, vegetable oil, sodium acid carbonate all belong to it, in cooperating for the second time, only add guar gum.
C, guar gum: should dissolve the back adding for first water, after perhaps elder generation wore into nano sized particles with it, the shape that dusts added, and the limit edged stirs.
D, sodium bicarbonate: after adding sodium acid carbonate, the pH value of its food should be 8 ±, make it to show slightly alkalescence.Because of chlorophyll is easy to keep its green than acidity under alkali condition, to improve commodity value
(6) children's muddy flesh
1, composition of raw materials: the ratio of green vegetables concentrate, thin pork (beef), pure water is 100: 50: 50.And be 100 with this weight, add salt 0.2g, monosodium glutamate 0.5-0.7g.Granulated sugar 0.8g, sodium acid carbonate 0.2-0.5g, xanthans 2-4g.
2, technological process: see accompanying drawing 4b-6
3, operating instruction and points for attention:
The method for making of a, vegetables concentrate is all same with this series food.
The selection of b, meat: select delicate lean pork or meat beef, stripping and slicing, the as many again pure water in rubbing back mix, break into meat pulp, and fit in to mix with green vegetables concentrate, salt, monosodium glutamate, granulated sugar and stir liquid, pass through electrosterilization, cooperate with xanthans to stir, after the heating, become finished product.
C, heating main points: be no more than 3min heat time heating time, its food temperature reaches 100 ℃, for preventing that heating the back caking influences commodity value, must grind (or twisting into pieces) cooling tinning after heating.
D, add weak base: under the weak base condition, be easy to keep green, make the pH value of composition reach 7-8 with sodium acid carbonate.
(7) green jelly
1, composition of raw materials: the ratio of green vegetables concentrate, fresh orange juice volume is 100: 220.In above every 100ml solution, add vanillic aldehyde 0.2g, granulated sugar 2.5g, sodium acid carbonate 0.2-0.6g, agar 2.5g-5g.
2, technological process: see accompanying drawing 4b-7
3, operating instruction and points for attention:
The method for making main points of a, vegetables concentrate are all same with other series foods.
B, add sodium acid carbonate: after earlier green vegetables concentrate and new fresh orange juice being mixed, add other additives, add sodium acid carbonate at last, its addition is decided by the acidity of orange juice, and general addition is 0.2g-0.3g/100ml.Its PH of food after the interpolation should be 7.5-7.8.
C, add agar: agar should be made pulvis before input, during use with cold water with its furnishing pasty state, and then mix and mix in the tank diameter, after sterilization, heat;
D, heat: make mixeding liquid temperature be no more than 85 ℃ when heating.In 1-2 minute, rapidly agar is dissolved.Cooling should take the dish out of the pot rapidly after dissolving.When weather is hot, packing box can be placed sombre place even can put into the refrigerator-freezer cooling.
Description of drawings
Fig. 1 is a leaf fine food series Programmable Logic Controller PLC automatic operation energy-saving process chart of the present invention.
Fig. 2 is the leaf fine food series funnel of falling a dish schematic diagram of the present invention.
Fig. 3 is that part food samples of the present invention shines.
Fig. 4 is each food series process chart of the present invention.
The specific embodiment
Embodiment 1: the preparation of " precious youngster is bitten flavor ": get fresh spinach 3000g, use water wash, making beating, press filtration, get filtered juice, filter cake.Filter cake and with brine electrolysis a little less than 1.5 times of PH:6.2 cations.In the ultrasonic and hammer leaf of 20KHZ, operate 3min.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min with the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, subnatant precipitates with the 4000r/min centrifugation.Reclaim supernatant again and must precipitate concentrate 600g.Wait to cooperate.
Get soya bean 480g, dipping removed steep water more than 15 hours, and the soya bean defibrination that will wet, press filtration, filter cake add the weak brine electrolysis of 1.5 times of PH:6.2 cations.In the ultrasonic and hammering of 20KHZ, operate 3min.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min with the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, subnatant precipitates with the 4000r/min centrifugation.Reclaim supernatant again and must precipitate concentrate 600g.
Merge the secondary concentration thing, to add cassia bark, each 2.5g of anistree leachate among every 100ml, each 0.3g of sodium acid carbonate, sodium hydroxid 0.4g, sesame oil 1.5g, konjaku flour 2.5g, clean water 860g (should add water 960g), stirred 15 seconds, take advantage of do not condense before immediately by positive and negative ion electrolytic cell sterilization, continue to be stirred to the liquid stiff.When being difficult for stirring, being pressed to one and rolling in the device, after flattening, pour borax solution (borax adds 0.3g by every 100ml liquid, dissolves with the 100ml clean water before pouring into) at once into all around.Roll again and make it into piece, condense into the green food that has elasticity and fragility this moment at once.Like same jellyfish, finished product 2200g ±.
(supernatant of low-speed centrifugal gained is obtained pure water 1975ml (1600ml+375ml) by membrane filter technique.)
Embodiment 2: " green steamed gluten " preparation: get fresh spinach 1000g, with water wash, pull an oar, filtered juice and filter cake, filter cake and with brine electrolysis a little less than 1.5 times of PH:6.2 cations is operated 3min at 20KHZ in the ultrasonic and hammering.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min at the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, subnatant reclaims supernatant again and must precipitate concentrate 200g so that the 4000r/min centrifugation is heavy.Wait to cooperate.
Get soya bean 160g, dipping removed steep water, will wet soya bean defibrination, press filtration more than 15 hours.Filter cake adds 1.5 times of PH:
6.2 the weak brine electrolysis of cation.In the ultrasonic and hammering of 20KHZ, operate 3min.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min at the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, subnatant precipitates with the 4000r/min centrifugation.Reclaim supernatant again and must precipitate concentrate 200g.Liquid adds the 20ml light water after mixing again, makes its dilution, to add sodium phosphate 0.4g, sodium acid carbonate 0.3g among every 100ml, mix thoroughly, by mixing thoroughly after the sterilization of negative ions electrolytic cell, with the 30ml deionized water sodium alginate 4g/100ml is added, add 1% sesame oil, anistree immersion liquid again, mix thoroughly.With liquid calcium chloride (the water-soluble 100ml pure water of the calcium chloride of 0.3g/ml), fall above above-mentioned compound,, to depress with a barbed plate thereupon, liquid calcium chloride is penetrated into downwards in the compound along dazzling immediately, becomes grumeleuse., if quality is the steamed gluten shape, finished product 480g ±.
(supernatant of low-speed centrifugal gained is obtained pure water 560ml by membrane filter technique, presses slag as paper making raw material through filter press technique.)
Embodiment 3: the method for making of " emerald fruit junket ": get fresh spinach 2000g, with water wash, pull an oar, filtered juice and filter cake, filter cake and with brine electrolysis a little less than 1.5 times of PH:6.2 cations, with 20KHZ ultrasonic with hammering in operate 3min.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min at the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, the lower sediment thing precipitates with the 4000r/min centrifugation.Must precipitate concentrate 380g with reclaiming supernatant again.Wait to cooperate.
Get orange 3200g, decortication, decompression press filtration, get filtered juice 1000 ± ml, filter cake 500g, every 100ml filtered juice adds the 0.4g gelatin, (gelatin adds preceding with its porphyrize), the limit bevelling stirs, and stirs 10min, leave standstill 5min, 2000r/min is centrifugal, and sediment is discarded, and filtered juice is after 50 order coarse filtration, mix stirring with the vegetables concentrate, mixed liquor is added granulated sugar 5g by the negative ions electrolytic cell sterilization every 100ml in back, and citric acid 0.15g mixes thoroughly, add sodium acid carbonate 0.6g again, Boratex 0.35g mixes thoroughly, leaves standstill half an hour, promptly be frozen into curd, finished product 1400g ±.
(supernatant of low-speed centrifugal gained is obtained pure water 560ml by membrane filter technique, presses slag as paper making raw material after press filtration.)
Embodiment 4: the method for making of " the dense fruit juice of emerald ": get fresh spinach 1000g, with water wash, pull an oar, filtered juice and filter cake, filter cake and with brine electrolysis a little less than 1.5 times of PH:6.2 cations is operated 3min at 20KHZ in the ultrasonic and hammering.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min with the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, the lower sediment thing precipitates with the 4000r/min centrifugation.Must precipitate concentrate 200g, wait to cooperate.
Get orange 1200g, the decortication, the decompression press filtration, filtered juice 530ml ±, filter and 210g, every 100ml filtered juice adds the 0.4g gelatin, and (gelatin adds preceding with its porphyrize), the limit edged stirs, stir 10min, leave standstill 5min, 2000r/min is centrifugal, sediment is discarded, and filtered juice is mixed stirring with the vegetables concentrate after 50 order coarse filtration, every 100ml adds granulated sugar 5g, citric acid 0.15g, sodium acid carbonate 0.6g, mix thoroughly, through ball milling with mixed liquor by after the negative ions electrolytic cell sterilization, homogeneous (ultrasonic) finished product 730ml ±.
(with the supernatant of vegetables concentrate behind low-speed centrifugal, be recycled into pure water, be used as paper making raw material through the press filtration cake of press with membrane filter technique.)
Embodiment 5: the preparation of " green jam ": get fresh spinach 6530g, get filtered juice, filter cake with water wash, making beating, press filtration, filter cake and with brine electrolysis a little less than 1.5 times the PH:6.2 cation is operated 3min at 20KHZ in the ultrasonic and hammering.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min with the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, the lower sediment thing precipitates with the 6000r/min centrifugation.Must precipitate concentrate 980g.Wait to cooperate.
Get banana 1050g, the heavy 735g in decortication back ±, it is mixed with concentrate to be joined, mix thoroughly, add the 450g orange cake (behind the 500g raw material barreling) of " green fruit junket " preparation again, three kinds of foods fully mix stirring, in every 100ml, place granulated sugar 5g, citric acid 0.3g, vegetable oil 0.5g, sodium acid carbonate 0.3g mixes thoroughly.Mixed liquor is sterilized by the negative ions electrolytic cell.Add thickener guar gum 5g/100ml, fully mix thoroughly, finished product 2365g ±.
(with the clear liquid of vegetables concentrate behind low-speed centrifugal, be recycled into pure water with membrane filter technique, filter cake is as paper making raw material after press filtration.)
Embodiment 6: the preparation of " children's muddy flesh ": get fresh spinach 2500g, with water wash, making beating, press filtration, get filtered juice, filter cake.
Filter cake and with brine electrolysis a little less than 1.5 times the PH:6.2 cation is operated 3min with 20KHZ in the ultrasonic and hammering.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min at the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, the lower sediment thing precipitates with the 4000r/min centrifugation.Must precipitate concentrate 500g.Wait to cooperate.
Choose delicate meat type beef 250g, clean, stripping and slicing, rubbing, as many again pure water mixes making beating.Mix with above vegetables concentrate, stir, add salt 0.2g, monosodium glutamate 0.5g, sodium acid carbonate 0.3g with every 100ml mixed liquor again, mix and stir.Sterilize by the positive and negative ion electrolytic cell.Add xanthans 4g again among every 100ml in above mixed liquor, keep 100 ℃ of heating 1 minute.Finished product 1000g ±.
(the vegetables concentrate is recycled into pure water through the supernatant of low-speed centrifugal with membrane filter technique, presses slag as paper making raw material.)
Embodiment 7: " green jelly ": get fresh spinach 1000g, with water wash, making beating, press filtration, get filtered juice, filter cake.Filter cake is 1.5 times the weak brine electrolysis of PH:6.2 cation in addition.In the ultrasonic and hammering of 20KHZ, operate 3min.Its filter cake is used with method operation secondary again, merges three times filtrate.Smart filter once.Filtrate respectively adds 0.3% calcium chloride and Gluconate.Mix thoroughly.Shine 3min with the ultrasonic width of cloth of 20KHZ.Leave standstill 5min.Divide two layers, supernatant is reclaimed, the lower sediment thing precipitates with the 4000r/min centrifugation.Get green concentrate 200g.
Get orange 660g, decortication, press filtration, again after the smart filter clean juice 438g, above concentrate is mixed, mix thoroughly, add vanillic aldehyde 0.2g, granulated sugar 4g, sodium acid carbonate 0.3g, agar 4g (wearing into fine powder before adding) with this 100ml solution.Mix thoroughly again.Sterilize by the positive and negative ion electrolytic cell.By heater fluid temperature is heated to 85 ℃.Dissolve taking-up after one minute, put into immediately under 8 ℃ of conditions quenching " freezing piece ", finished product 700g ±.
The vegetables concentrate is got supernatant behind low-speed centrifugal, be recycled into pure water with membrane filter technique, the filter residue after press filtration is as paper making raw material.
(the part food samples of additional copy invention is according to general to peep)
Claims (4)
1. one kind is raw material with green vegetables, utilizes its abundant vitamin, and nutrition such as mineral matter is characterized in that: make the healthy novel series food that is beneficial to man through concentrating, comprising: dish or food: " precious youngster is bitten flavor ", " green steamed gluten "; Beverage/food: " emerald fruit junket " (solid beverage), " dense fruit juice of emerald "; Appetizing food: " green jam "; Infant foods: " children's muddy flesh ", " green jelly " or the like.
2. the present invention relates to this emerging food industries and method for making thereof; Each link of method for making, especially corresponding production line is an emphasis of the present invention.(it can include whole features in the Programmable Logic Controller PLC automatic operation energy-saving process chart of this food series).The technology characteristics of its various food is:
Dish → drip washing → making beating → press filtration → essence filter → ultrasonic width of cloth photograph-the low-speed centrifugal that falls concentrates → mixes stirring → electrosterilization → secondary mixing and stirs → roll stripping and slicing → vacuum/nitrogen-filled packaging
3. require described processing line as right 2, it is characterized in that:
A, be provided with the funnel of falling the dish, solved full automatic bottleneck problem.The feature of being somebody's turn to do the funnel of falling the dish is: machine process is caught up with by having adorned fan-shaped six wing screws to regulate the velocity of discharge of dish in the bucket end.
B, ultrasonic width of cloth photograph-low-speed centrifugal concentration method: the feature of this concentration method is to have accelerated the process that water, material separate, and is three kinds of coefficient results of factor: i.e. liquid material (this law is through the cation the electrolysis)+ultrasonic width of cloth of liquid material+protein coacervation agent (this example be each 0.3% calcium chloride and Gluconate)+handle through PH:6.2-6.5 shines (this law is the 20KHZ frequency).
C, positive and negative ion are separated sterilization in conjunction with light current: with food liquid or juice by electrolytic potential at 1100mv-1000mv, the cation electrolysis groove of PH:3.5-4 left standstill sterilization after 15 minutes, again by electrolytic potential＜-250mv.The anion electrolysis groove of PH:10 makes the solution after its neutralization keep PH:6.2-6.5.Here it is has finished the full disinfecting process of food.
D, the non-evaporating prescription slaking technology of boiling: " precious youngster is bitten flavor ", " green steamed gluten " rely on the prescription of himself, reach the slaking technology on the mouthfeel, it is characterized in that: under alkali condition, added Boratex, utilized unoccupied orbital in the boron atom to be easy to absorb in some monose or the polysaccharide-the HO ion, the principle that the physical behavior of food is changed.
4. as other features beyond claim 1, the described food series of the present invention of claim 2 and the technology characteristics thereof, show as food formula:
(1) precious youngster is bitten flavor:
Green vegetables concentrate 100, soybean concentrate 100, water 150, in this 100ml solution with konjaku flour 2.5g, anistree, each 2.5g of cassia bark leachate, sodium acid carbonate 0.3g, NaOH 0.4g, sesame oil 1.5g, Boratex 0.3-0.5g, anistree immersion liquid is a small amount of.
(2) green steamed gluten
Green vegetables concentrate 100, soya bean concentrate 100, pure water 20-37, in this every 100ml solution, add additive: sodium phosphate 0.4-0.5g, sodium acid carbonate 0.3g, sodium alginate 4g, calcium chloride 0.2-0.3g, anistree immersion liquid a little.
(3) emerald fruit junket
Green vegetables concentrate 38, orange Normal juice 100 places additive with this solution in every 100ml: sodium acid carbonate 0.6g, Boratex 0.35g, granulated sugar 3-5g, citric acid 0.15g, other adds bitter remover gelatin 0.2-0.5g.
(4) the dense fruit juice of emerald
The green vegetables concentrate is 38: 100 with the ratio of orange juice, with doping in above every 100ml solution, and sodium acid carbonate 0.6g, granulated sugar 3g, citric acid 0.15g, other adds the bitter remover gelatin.
(5) green jam
The ratio of green vegetables concentrate, orange cake, banana is 100: 50: 75.Doping in above every 100ml solution: granulated sugar 5g, citric acid 0.3g, vegetable oil 0.5g, sodium acid carbonate 0.2-0.5g, guar gum 4-5g.
(6) children's muddy flesh
The ratio of green vegetables concentrate, thin pork (beef), pure water is 100: 50: 50.And be 100 with this weight, add salt 0.2g, monosodium glutamate 0.5-0.7g.Granulated sugar 0.8g, sodium acid carbonate 0.2-0.5g, xanthans 2-4g.
(7) green jelly
The ratio of green vegetables concentrate, fresh orange juice volume is 100: 220.In above every 100ml solution, add vanillic aldehyde 0.2g, granulated sugar 2.5g, sodium acid carbonate 0.2-0.6g, agar 2.5g-5g.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102342360A (en) * | 2011-09-28 | 2012-02-08 | 刘志远 | Red jujube fruit cheese and production method thereof |
| CN103416687A (en) * | 2012-05-22 | 2013-12-04 | 史知行 | Vegetable deep-processing and comprehensive utilization |
-
2009
- 2009-12-29 CN CN200910156693A patent/CN101843318A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102342360A (en) * | 2011-09-28 | 2012-02-08 | 刘志远 | Red jujube fruit cheese and production method thereof |
| CN103416687A (en) * | 2012-05-22 | 2013-12-04 | 史知行 | Vegetable deep-processing and comprehensive utilization |
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Application publication date: 20100929 |