CN101801801A - 纸托盘 - Google Patents

纸托盘 Download PDF

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CN101801801A
CN101801801A CN200880108176A CN200880108176A CN101801801A CN 101801801 A CN101801801 A CN 101801801A CN 200880108176 A CN200880108176 A CN 200880108176A CN 200880108176 A CN200880108176 A CN 200880108176A CN 101801801 A CN101801801 A CN 101801801A
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horizontal
pass element
pad
horizontal skid
skid
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何启森
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De Frazer International Sdn Bhd
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Abstract

根据本发明的教导，纸托盘(10)的支承面构成部件和水平滑行装置(12)由层压纸制成。多个水平滑行装置(12)被放置并粘接在平板(11c)的下方，或者被放置并粘接在多个平行并分隔设置的伸长元件(11a，11b)的下方。该伸长元件可以为T形(11a)或者平板(11b)。T形伸长元件(11a)可以由两个L形伸长元件对应设置并合适粘接而成，当采用T形的伸长元件(11a)时，水平滑行装置(12’)以及直角内衬块(14’)的顶部，在T形伸长元件(11a)放置的位置，都具有切槽(19)。每个水平滑行装置(12)都为中空的矩形形状，并且由至少一个通道元件(15，13，17)、以及多个竖直地置于其中的直角内衬块(14)组成。本发明教导了五种水平滑行装置(12a-12e)的设计、以及三种关于构成支承面的部件的设计。根据本发明可实现12种纸托盘(10a-101)的实施例，其中包括了二向托盘和四向托盘。

Description

纸托盘
技术领域
本发明涉及作为货物承载设备的纸托盘，更具体地说，涉及由层压纸制作的托盘，及其构成支承面和水平滑行装置(horizontal runner)的部件的多种设计。
背景技术
作为货物承载设备，传统上托盘使用木材、塑料以及纸制成。传统的纸质设计通常采用可使纸托盘的结构更为坚固的蜂巢结构或是瓦楞结构。已经作出了许多尝试，以改进纸托盘强度和设计。
第2,559,930号美国专利披露了一种托盘，其包括：多个平行设置的中空的长方体纸筒形式的支撑部件、与所述纸筒的两端紧密配合的长方体内衬块、以及固定在所述纸筒的每侧的硬纸板，纸筒和内嵌块都是由数层纸紧密缠绕而成，纸筒的轴与内衬块的轴相互垂直。
第2,928,638号美国专利披露了一种便携的托盘以及其制造方法。该种托盘包括一对相对设置的纸板，每个纸板都被折成具有多个上下交替的平板部分、以及位于上下面板之间且形成多个通道的垂直侧壁部分，多个连续通道的开口侧上下交替，且每侧都具有多个这样的通道，两个纸板相邻设置，而使一个纸板上的通道与另一个纸板上的相对通道垂直。基座设置在两个相对设置的开口通道形成的互通通道中，基座延伸至对应的相对通道的底部，基座的端部与对应的平板部分配合，这便意味着将基座和纸板固定连接在一起。
第4,714,026号美国专利披露了一种用于原料处理的托盘。它包括面板以及多个支脚，所述支脚以特定间隔安装在面板下表面。面板是由层压的波纹状纤维板构成，各个支脚也是由波纹状纤维板制作的方形管状框架构成，管内插有一个或多个塑料树脂制成的内垫。耐用而结构轻的面板具有粗糙的上表面，用以防止货物滑动。支脚采用此种结构是为了能够不变形不倒塌地支撑较重的负荷，这种设计可防止货物吸收潮气。
第5,285,731号美国专利披露了一种波纹状卡纸托盘。它包括具有第一对和第二对相对侧的基座部件、以及多个柱状的支撑部件，支撑部件固定安装在基座部件的底部。支撑部件在相对的两端设有均设有孔，以容纳基座部件以及支撑块的封盖，而使支撑部件与基座部件能够紧密连接，并使纸托盘强度得到进一步加强。托盘被设计成为便于运输和储藏，并且便于为使用者所组装的形式。
第5,329,861号美国专利披露了一种改进型的、轻质的、可循环的、几乎全部用纸制作的托盘。该托盘由蜂窝纸基座、以及蜂窝纸滑行装置(runner)或蜂窝纸支撑块构成。其支撑块由硬纸板盖子保护并特别加固。基座、水平滑行装置、支撑块、以及盖子都具有保护内衬，例如聚乙烯，或者其他被处理以提高防水防潮性能的物质。
发明内容
本发明的主要目的是，提供一种用层压纸制作的托盘，其可被用作货物承载设备。
本发明的另一个目的是，纸托盘必须经济实用、轻便、而且结构坚固。
另外，本发明的另一个目的是，纸托盘的设计必须简单、通用，能满足使用者的不同需求。
这些以及其它目的均可由以下技术方案实现：多个水平滑行装置被放置并粘接在平板的下方，或者被放置并粘接在多个平行并分隔设置的伸长元件的下方。该伸长元件可以为平板状或者为T形。各个水平滑行装置均为中空的长方体结构，并由一个或多个通道元件、以及竖直放置在通道元件内的多个直角内(orthogonal core)衬块组成。不能采用完整的U形通道元件和C形通道元件，而均是由两个L型的伸长元件对应设置并合适粘接而成。当采用T形的伸长元件时，水平滑行装置以及直角内衬块的顶部，在T形伸长元件放置的位置，都具有切槽。
根据本发明的纸托盘的12个实施例，包括二向托盘和四向托盘。三个水平滑行装置被用作构成二向托盘。为了构成四向托盘，水平滑行装置的下半部分的中段制成空的，两个彼此间隔的短支撑U形通道元件朝向两端设置。
附图说明
为了使本发明更易于理解，以下特地以举例的方式给出了对根据本发明的的纸托盘的12个特定实施例的描述。参照附图，其中：
图1为依据本发明做出的纸托盘的第一实施例的立体图。
图2为依据本发明做出的纸托盘的第二实施例的立体图。
图3为依据本发明做出的纸托盘的第三实施例的立体图。
图4为依据本发明做出的纸托盘的第四实施例的立体图。
图5为依据本发明做出的纸托盘的第五实施例的立体图。
图6为依据本发明做出的纸托盘的第六实施例的立体图。
图7为依据本发明做出的纸托盘的第七实施例的立体图。
图8为依据本发明做出的纸托盘的第八实施例的立体图。
图9为依据本发明做出的纸托盘的第九实施例的立体图。
图10为依据本发明做出的纸托盘的第十实施例的立体图。
图11为依据本发明做出的纸托盘的第十一实施例的立体图。
图12为依据本发明做出的纸托盘的第十二实施例的立体图。
图13a为依据本发明做出的水平滑行装置的第一种设计的立体图。
图13b为图13a中所示的水平滑行装置的立体图，其顶部具有多个切槽。
图14a为依据本发明做出的水平滑行装置的第二种设计的立体图。
图14b为图14a中所示的水平滑行装置的立体图，其顶部具有多个切槽。
图15a为依据本发明做出的水平滑行装置的第三种设计的立体图。
图15b为图15a中所示的水平滑行装置的立体图，其顶部具有多个切槽。
图16a为依据本发明做出的水平滑行装置的第四种设计的立体图。
图16b为图16a中所示的水平滑行装置的立体图，其顶部具有多个切槽。
图17a为依据本发明做出的四向托盘的水平滑行装置的第五种设计的立体图。
图17b为图17a中所示的水平滑行装置的立体图，其顶部具有多个切槽。
具体实施方式
依据本发明的教导，多层层压纸板可按其所需的尺寸粘接在一起。
纸托盘(10)包括位于三个平行并分隔设置的水平滑行装置(12)顶部的支承面。根据本发明教导，纸托盘(10)的实施例的总数量取决于构成支承面以及水平滑行装置(12)的部件的设计的组合使用。在以下的描述中，仅披露了12个实施例。
为了便于描述，构成支承面的共同部件被编号为“11”，不同的设计，则被分别标记为“a”，“b”，“c”并置于数字11后。水平滑行装置的共同部件被编号为12。字母“a”到“e”被添加在数字“12”之后，以表示水平滑行装置(12)的不同设计，字母“a’”到“e’”被加在数字12之后，以表示顶部具有切口(19)的水平滑行装置(12)的不同设计。字母“a”至“1”被用来区分纸托盘(10)的12个实施例。
构成支撑面的部件有三种设计，该支撑面基本交叉并垂直于水平滑行装置(12)的纵轴。构成支撑面的部件的第一种设计包括多个平行间隔设置的T形伸长元件(11a)(见图1，3，5，7及9)。T形伸长元件(11a)垂直于水平滑行装置(12)。T形伸长元件(11a)被用于构成支承面，水平滑行装置(12)的顶部设有多个切槽(19)，用于容纳T形伸长元件(11a)的突出部分(11a)。T形伸长元件(11a)可由两个L形伸长元件通过胶水或钉子粘接在一起而构成。构成支承面的部件的第二种设计包括多个平行间隔设置的平板伸长元件(11b)，(见图2，4，6，8以及10)。平板伸长元件(11b)垂直于水平滑行装置(12)。构成支承面的部件的第三种设计仅包括平板纸(11c)(见图11和12)，平板纸(11c)覆盖了所有三个水平滑行装置(12)。
基本上，三个水平滑行装置(12)便可用于支撑构成纸托盘(10)的支撑面的部件。图1-4，7-10以及12中的每一个都示出了一种二向托盘。图5，6和11中的每一个都示出了一种四向托盘，水平滑行装置(12e)下半部分的中间部分是空的，各个水平滑行装置(12e)的上半部分由两个分开设置的短U形通道元件(17)支撑。
依据本发明的教导，可得出五种水平滑行装置(12a-12e)的可行性设计。
值得注意的是，纸托盘(10)的承重功能由多个竖直放置在每个水平滑行装置(12)中的直角内衬块(14)执行。各个直角内衬块(14)的轴与水平滑行装置(12)的纵轴垂直。至少一个通道元件(15，13，17)可轻易容纳这些直角内衬块(14)，以组成水平滑行装置(12)的长方体形设计。采用直角内衬块(14)是由于它们的四个面可与其他组件更好地接触，以采用粘合和/或装订的方式可使效果更好。
根据本发明的教导，每个水平滑行装置(12)基本上都为中空的长方体形状。每个水平滑行装置(12)的长方体外形基本上都由一个或多个通道元件(15，13，17)构成，包括U形通道元件(13，17)或者C形通道元件(15)。其中不可采用完整的U形通道元件(13，17)或者C形通道元件(15)，该U形或C形轮廓可以由对应设置切适当地粘接在一起的两个L型伸长元件构成。
如图13a所示，水平滑行装置(12a)的第一种设计，基本上为长方体形状，由位于上方的倒扣的U形通道元件(13)和位于下方的U形通道元件(13)组成，多个直角内衬块(14)沿着水平滑行装置(12a)的长度方向，竖直地放置在两个U形通道元件(13)之间。两个U形通道元件(13)使这种插入更为便利。水平滑行装置(12a)的高度与直角内衬块(14)的高度充分对应。当上述水平滑行装置(12a)与多个T形的伸长元件(11a)结合使用时，各个水平滑行装置(12a’)的顶部以及直角内衬块(14’)的顶部设有多个切槽(19)(如图13b)。直角内衬块(14’)的数量与T形伸长元件(11a)的数量相应。值得注意的是，直角内衬块(14’)被置于切槽位置(19)，以支撑T形伸长元件(11a)。
如图14a所示，水平滑行装置(12b)的第二种设计，基本上为长方体形状，由C形通道元件形成，多个直角内衬块(14)垂直地放置在C形通道元件的两个水平相对的侧板之间。C形通道元件包括两个水平相对的侧板、以及沿水平滑行装置(12b)的长度方向上的垂直侧板。C形通道元件(15)的高度与直角内衬块(14)的高度充分对应。当上述横向管槽(12b)与多个T形的伸长元件(11a)一起使用时，各个C形通道元件(15’)的顶部以及直角内衬块(14’)的顶部设有多个切槽(19)(图14b)。直角内衬块(14’)的数量与所使用的T形伸长元件(11a)的数量相应。值得注意的是，直角内衬块(14’)置于这些切槽位置(19)，以支撑T形伸长元件(11a)。
如图15a所示，水平滑行装置(12c)的第三种设计，基本上为长方体形状，由位于上方的倒扣的U型通道元件(13)、以及位于下方的U型通道元件(13)组成。多个直角内衬块(14)竖直地放置在两个U形通道元件(13)之间，沿着水平滑行装置(12c)的长度方向、直角内衬块(14)两侧被两个平板(16)包围。长方体水平滑行装置(12c)的高度与直角内衬块(14)的高度充分对应。当上述水平滑行装置(12c)与多个T形伸长元件(11a)结合使用时，各个水平滑行装置(12c’)、直角内衬块(14’)以及平板(16’)(图15b)的顶部设有多个切槽(19)。直角内衬块(14’)的数量与T形伸长元件(11a)的数量相对应。特别注意的是，直角内衬块(14’)被置于这些切槽位置(19)，以支撑T形伸长元件(11a)。
如图16a所示，水平滑行装置(12d)的第四种设计，基本上为长方体形状，由两个相围合的C形通道元件(15a，15b)(也就是，一个大的和一个小的)组成，多个长方体衬块(14)竖直地放置在小的C形通道元件(15b)内。沿水平滑行装置(12d)的长度方向、直角内衬块(14)的两侧被两个平板(16)包围。小的C型通道元件(15b)的高度与直角内衬块(14)的高度完全对应。当上述水平滑行装置(12d)与多个T形伸长元件(11a)结合使用时，各个水平滑行装置(12d’)、直角内衬块(14’)以及平板(16’)的顶部都设有多个切槽(19)(图16b)。直角内衬块(14’)的数量与T形伸长元件(11a)的数量相对应。特别注意的是，直角内衬块(14’)被置于切槽位置(19)，以支撑T形伸长元件(11a)。
在包括通道元件(13，15，17)的所有可能的水平滑行装置设计中，沿着水平滑行装置(12c，12d)的长度方向、垂直地置于其中的直角内衬块(14)可以被至少一个平板(16)包围。平板(16)进一步加强了水平滑行装置设计的刚度。以上披露的第三和第四种设计，可以被看做是水平滑行装置设计的加强版本。
如图17a所示，水平滑行装置(12e)的第五种设计，基本上为长方体形状，由位于上方的倒扣的长U形通道元件(13)、以及两个位于下方并朝向U形通道元件(13)的两端间隔设置的短支撑U形通道元件(17)组成。水平滑行装置(12e)的下半部分的中部为空的，这意味着构成四向托盘。中间空隙部分的确切长度可以改变或定制以满足用户的要求。值得注意的是，上方的倒扣U形通道元件(13)的中段，对应于所留的空隔部分，插入有横向长度的中空直角内衬块(18)。横向的中空衬块(18)的纵轴与水平滑行装置(12e)的纵轴平行。水平滑行装置(12e)的第五种设计适合用于构造四向托盘。多个直角内衬块(14)垂直地设置在两个相配合的U形通道元件(13，17)之间。长方体水平滑行装置(12e)的高度完全对应于直角内衬块(14)的高度。当上述长方体水平滑行装置(12e)与多个T形伸长元件(11e)结合使用时，各个水平滑行装置(12e’)以及直角内衬块(14’)的顶部都设有多个切槽(19)(图17b)。值得注意的是，直角内衬块(14’)以及中空直角内衬块(18)的横向长度置于这些切槽位置(19)，用以支撑T形伸长元件(11a)，
很显然，本领域的技术人员能够从以上公开内容的教导中作出进一步改进。例如，如图9和10中所示，纸托盘(10)通过在水平滑行装置(12)的底部附加至少两个支撑元件(20)，而进一步加强其强度。

Claims (12)

1.一种纸托盘，包括多个水平滑行装置(12)、以及构成位于所述水平滑行装置(12)顶部的一个支承面的部件，其特征在于，
所述水平滑行装置(12)及构成支承面的部件均由层压纸板制成；
每个所述水平滑行装置(12)均为纵轴水平设置的中空长方体；
每个所述水平滑行装置(12)还包括至少一个通道元件(15，13，17)、以及垂直设置在通道中的多个直角内衬块(14)，所述构成支承面的部件是覆盖所有水平滑行装置(12)的平板(11c)形式；
因此承载在支承面上的货物由下方的水平滑行装置(12)支撑。
2.一种纸托盘，包括多个水平滑行装置(12)、以及构成位于所述水平滑行装置(12)顶部的一个支承面的部件，其特征在于，
所述水平滑行装置(12)及构成支承面的部件均由层压纸板制成；
所述水平滑行装置(12)均为纵轴水平设置的中空长方体；
所述水平滑行装置(12)还包括至少一个通道元件(15，13，17)、以及垂直设置在通道中的多个直角内衬块(14)，所述构成支承面的部件包括垂直设置在所有水平滑行装置(12)上的多个平行间隔分开的平板伸长元件(11b)；
因此承载在支承面上的货物由下方的水平滑行装置(12)支撑。
3.一种纸托盘，包括多个水平滑行装置(12)、以及构成位于所述水平滑行装置(12)顶部的一个支承面的部件，其特征在于，
所述水平滑行装置(12)及构成支承面的部件均由层压纸板制成；
每个所述水平滑行装置(12)均为纵轴水平设置的中空长方体；
每个所述水平滑行装置(12)还包括至少一个通道元件(15，13，17)、以及垂直设置在通道中的多个直角内衬块(14)，所述构成支承面的部件包括垂直设置在所有水平滑行装置(12)上的多个平行间隔分开的T形伸长元件(11a)、以及设置在各水平滑行装置(12’)及直角内衬块(14’)的顶部、放置T形伸长元件(11a)的合适位置的切槽(19)；
因此承载在支承面上的货物由下方的水平滑行装置(12)支撑。
4.如权利要求1至3中任意一项所述的纸托盘(10)，其特征在于，所述水平滑行装置(12a)由位于上方的倒扣的U形通道元件(13)和位于下方的U形通道元件(13)组成，多个直角内衬块(14)沿着水平滑行装置(12a)的长度方向、竖直地放置在两个U形通道元件(13)之间，水平滑行装置(12a)的高度与所述直角内衬块(14)的高度相完全对应。
5.如权利要求1至3中任意一项所述的纸托盘(10)，其特征在于，所述的水平滑行装置(12b)由C形通道元件(15)形成，C形通道元件包括两个水平相对的侧板、以及垂直侧板，多个直角内衬块(14)沿着水平滑行装置(12b)的长度方向、垂直地设置在两个水平相对的侧板之间，C形通道元件(15)的高度与直角内衬块(14)的高度完全对应。
6.如权利要求1至3中任意一项所述的纸托盘(10)，其特征在于，所述的水平滑行装置(12d)由一个大的和一个小的围合C形通道元件(15a，15b)构成，多个直角内衬块(14)竖直地放置在小的C形通道元件(15b)内，小的C型通道元件(15b)的高度与直角内衬块(14)的高度完全对应。
7.如权利要求4至6中任意一项所述的纸托盘(10)，其特征在于，沿水平滑行装置(12d)的长度方向、垂直设置在其中的直角内衬块(14)的两侧被至少一个平板(16)包围。
8.如权利要求1至3中任意一项所述的纸托盘(10)，其特征在于，所述的水平滑行装置(12e)由位于上方的倒扣的长U形通道元件(13)、以及两个位于下方并朝向U形通道元件(13)的两端间隔设置的短支撑U形通道元件(17)组成，所述短支撑U形通道元件(17)之间留有空隔空间，多个直角内衬块(14)垂直地设置在两个相配合的U形通道元件(13，17)之间，长方体水平滑行装置(12e)的高度完全对应于直角内衬块(14)的高度，使得水平滑行装置(12e)用来构成四向托盘。
9.如权利要求8所述的纸托盘(10)，其特征在于，所述位于上方的倒U形通道元件(13)的中部，对应于余留的空缺部分，插入有横向长度的中空直角内衬块(18)。
10.如权利要求3所述的纸托盘(10)，其特征在于，所述的T形伸长元件(11a)是由对应设置并合适地粘接在一起的两个L形伸长元件构成。
11.如权利要求1至3、5至7中任意一项所述的纸托盘(10)，其特征在于，所述通道元件包括C形通道元件(15)，所述C形通道元件(15)是由对应设置并合适地粘接在一起的两个L形伸长元件构成。
12.如权利要求1至4、7至9中任意一项权利要求中所述的纸托盘(10)，其特征在于，所述的通道元件包括U形通道元件(13，17)，所述U形通道元件(13，17)是由对应设置并合适地粘接在一起的两个L形伸长元件构成。
CN200880108176A 2007-09-14 2008-08-27 纸托盘 Pending CN101801801A (zh)

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MYPI20071539A MY142433A (en) 2007-09-14 2007-09-14 Paper pallets
MYPI20071539 2007-09-14
PCT/IB2008/053439 WO2009034495A1 (en) 2007-09-14 2008-08-27 Paper pallets

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CN104554970A (zh) * 2014-12-11 2015-04-29 宁波格林斯包装科技股份有限公司 由纸板组成的纸箱内衬

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EP2197756A1 (en) 2010-06-23
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KR20100053686A (ko) 2010-05-20

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