CN101782974B - Counting machine for smart card modules - Google Patents

Counting machine for smart card modules Download PDF

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Publication number
CN101782974B
CN101782974B CN 201010120541 CN201010120541A CN101782974B CN 101782974 B CN101782974 B CN 101782974B CN 201010120541 CN201010120541 CN 201010120541 CN 201010120541 A CN201010120541 A CN 201010120541A CN 101782974 B CN101782974 B CN 101782974B
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Prior art keywords
sensor
band
counting
frame
motor
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CN 201010120541
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CN101782974A (en
Inventor
沈洪达
陆美华
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Lianxin Shanghai Microelectronics Technology Co ltd
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SHANGHAI ETERNAL INFORMATION TECHNOLOGY Co Ltd
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Abstract

The invention provides a counting machine for smart card modules, which comprises a base, and is characterized in that a left tape mechanism and a right tape mechanism are respectively arranged on the left and the right of the base, and a counting rack is arranged between the tape mechanism and the right tape mechanism; and a control box and a touch screen are arranged in the positions for facilitating observation and operation. The invention has the advantages that: the counting machine can be applied to the production, number detection and checking in the marketing process of the modules for contact and non-contact IC cards, and has the characteristics of simple use, high reliability and the like.

Description

A kind of counting machine for smart card modules
Technical field
The present invention relates to a kind of automatic counter of smart card module, be used for checking contact and non-contact IC card with the quantity of module, comprise fine or not number of modules wherein, also can check the quantity of carrier band, and the main points module of getting requested number as required.
Background technology
The smart card module packaging technology is a kind of dish to the transmission form of dish, all product forms all in the above, comprise inefficacy, unacceptable product.Usually rented into by chips welding, gold thread ball bonding, UV or molded packages and functional test, more than each road equipment tally function is arranged, in order to calculating the qualification rate of each procedure, whole processing procedure is take the data of test as foundation, whole disk module does not wait by several thousand to 20,000, after visual testing, manually plus-minus counting intercepts one section if need, can only manually check, make mistakes easily, the index that last shipment also can't amount of inspection, potential defective factor is larger.
Summary of the invention
The purpose of this invention is to provide a kind of counting apparatus be used to checking smart card quantity.
In order to achieve the above object, technical scheme of the present invention has provided a kind of counting machine for smart card modules, comprise base, be provided with control box and touch-screen display at base, touch-screen display is placed in the position of convenient operation and observation on the base, it is characterized in that left tape mechanism and right tape mechanism one the first from left are located on the base rightly, are provided with counting frame between left tape mechanism and right tape mechanism.
Further; described left tape mechanism comprises left frame; the dish of counting is located on the left frame; be used for filling the module dish that is counted, count the dish above be provided with left belt wheel, count the dish or by counterclockwise driven by motor; or manually; counterclockwise motor is located at the rear of the dish of counting, and adopts the first permanent torsion shaft coupling to be connected to protect band between count dish and the power, count dish count finish rear by counterclockwise electric machine rotation wraparound band.
Described right tape mechanism comprises right frame, bracket panel is located at the module that is used for filling on the right frame after being counted, bracket panel is clockwise rotated by motor drives when counting, dress above bracket panel, bracket panel or by clockwise driven by motor, or manually, motor is located at the rear of bracket panel clockwise, adopt the second permanent torsion shaft coupling to be connected between bracket panel and the power, the rotating shaft of bracket panel is passed right lining band wheel and the described dish of counting of described left lining band wheel connection by lining band.Can be oppositely after complete upper to recover to be counted front state the module again wraparound dish of counting when counting.
Described counting frame comprises support, be provided with the pinch roller of placing up and down in the rear end of support and walk belt wheel, the output shaft of belt-transporting motor drives away belt wheel, band is at pinch roller and walk between the belt wheel and pass, and is provided with the perforation sensor at the middle part of support, perforation sensor and coaxial gear, band is pressed on the gear, for counting between the sintering, be located at two or three bad hole sensors at the rear of perforation sensor at gear and ribbing cross place, band is from passing through between the bad hole sensor.
The present invention is one and controls with PLC (programmable controller), the IC-card that uses the touch-screen display display operation is with the module equipment of counting, can be used to check the quantity of contact and non-contact IC card usefulness module, comprise fine or not number of modules wherein, also can check the quantity of carrier band, and the main points module of getting requested number as required.
Advantage of the present invention is: can be applicable to contact, non-contact IC card and detect and check with the quantity of the producing and selling process of module, have easy to use, reliability high.
Description of drawings
Fig. 1 is the general frame of a kind of counting machine for smart card modules provided by the invention;
Fig. 2 is the structural representation of left and right tape mechanism;
Fig. 3 is the permanent torsion coupling connecting device synoptic diagram of counting and coiling;
Fig. 4 is the permanent torsion coupling connecting device synoptic diagram of bracket panel;
Fig. 5 is the structural representation of counting frame;
Fig. 6 A is for being used for checking the bad hole sensor structural drawing partly of contact module;
Fig. 6 B is for being used for checking the bad hole sensor structural drawing partly of contactless module;
Fig. 7 is circuit block diagram of the present invention;
Fig. 8 is the band synoptic diagram.
Embodiment
Specify the present invention below in conjunction with embodiment.
Embodiment
As shown in Figure 1, overall construction drawing for a kind of counting machine for smart card modules provided by the invention, comprise base 5, left tape mechanism 1 and right tape mechanism 6 one the first from left are located on the base 5 rightly, be provided with counting frame 2 between left tape mechanism 1 and right tape mechanism 6, control box 3 places the centre position of handled easily and observation with touch display screen 4.
As shown in Figure 2, described left tape mechanism 1 comprises left frame 7, and the dish 8 of counting is located on the left frame 7, is provided with left lining band wheel 9 above the dish 8 of counting.The dish 8 of counting can be driven by counterclockwise motor 36, also can be manual, and adopt the first permanent torsion shaft coupling 37 to be connected to protect band 17 between count dish 8 and the power.The connected mode of the first permanent torsion shaft coupling 37 as shown in Figure 3.Described right tape mechanism 6 comprises right frame 10, and bracket panel 11 is located on the right frame 10, is provided with right lining band wheel 12 above bracket panel 11, and the rotating shaft of bracket panel 11 passes right lining band wheel 12 by lining band 13 and described left lining band wheel 9 connects the described dish 8 of counting.Bracket panel 11 can be driven by clockwise motor 35, also can be manual, and adopt the second permanent torsion shaft coupling 38 to be connected to protect band between bracket panel 11 and the power.The connected mode of the second permanent torsion shaft coupling 38 as shown in Figure 4.
Bracket panel 11 is refunded the 8 o'clock functions of dish of counting with module and is exchanged with the dish 8 of counting behind counting, namely initiatively turned by permanent moment of torsion control, and the dish of counting is passive rotation.
As shown in Figure 5, described counting frame 2 comprises support 14, be provided with the pinch roller 15 of placing up and down in the rear end of support 14 and walk belt wheel 16, be provided with level sensor 33 under band upper level sensor 32 and the band at pinch roller 15 and the rear of walking belt wheel 16, the output shaft band of the belt-transporting motor 24 tape transport wheel 16 that is dynamically connected, band 17 is by after passing between the level sensor 33 under band upper level sensor 32 and the band, again by pinch roller 15 and walk between the belt wheel 16 and pass, be provided with perforation sensor 19 at the middle part of support 14, be provided with the gear coaxial with it 18 at perforation sensor 19 sides, band 17 is pressed on the gear 18, in gear 18 and band 17 intersections for counting between the sintering 20, be located at two or three bad hole sensors 21 at the rear of perforation sensor 19, band 17 passes through between bad hole sensor 21, front end at bad hole sensor 21 is provided with the end sensor 31 of counting, and the rear end is provided with band upper level sensor 32, level sensor 33 connects described control box 3 under the band.
As shown in Figure 6A, be the bad hole sensor structural drawing partly of checking the contact module, described bad hole sensor 21 has two, be located in the top and bottom of sensor frame 22 front ends, band 17 passes through between bad hole sensor 21,23 places, bad hole on bad hole sensor 21 aligned stripes 17, bad hole sensor 21 is located on the sensor frame 22, be provided with adjusting screw 25 in the rear end of sensor frame 22, sensor frame 22 is located on the sensor supporting plate 27 by the slide block 26 that can move forward and backward, and sensor supporting plate 27 is located on the described support 14.Shown in Fig. 6 B, be the structural drawing for the Sensor section of checking contactless module, the difference of structure shown in this structure and Fig. 6 A is that bad hole sensor 21 has three.
Be illustrated in figure 7 as circuit diagram of the present invention, be provided with PLC in the control box 3.Level sensor 33, perforation sensor 21 and the end sensor 31 of counting are connected to passing through on the PLC in the control box 3 under band upper level sensor 32, the band, and PLC connects described counterclockwise motor 36, clockwise motor 35 and belt-transporting motor 24 by motor-drive circuit.
Use procedure of the present invention is:
Step 1, as will checking the quantity of contact module, just need to install at counting frame and check the bad module sensors frame of contact (such as two sensors), as shown in Figure 6A.And as checking the quantity of contactless module, just need the bad module sensors frame of equipped with non-contact (such as three sensors) on counting frame, shown in Fig. 6 B.
Step 2, plugged
Step 3, power turn-on master switch, power light is bright, after PLC and touch-screen display are finished self check, enters operation by the related key on the touch-screen.
Step 4, put a blanking bar dish at right tape mechanism 6, as the bracket panel of counting, and tighten nut on the axle, compress tep reel, bracket panel 11 is connected with motor.
Step 5, a disk module of counting is placed on the left tape mechanism 1, the nut of screwing on, but do not clamp tep reel, keep loosening state, so that dish can passive rotation.
Step 6, the lining band 13 on the disk module of wanting to count is pulled out, be wound up on the bracket panel 11 by mode shown in Figure 2.
Step 7, the band 17 (module) of wanting to count is pulled out, Metal Contact facing up, as shown in Figure 8.
Step 8, band that will be to be counted insert counting frame 2, and the first direct sending of leader tape to the gear 18 of perforation sensor, the perforation of leader tape is entered on the driven gear, by counting frame 2 is rear the leader tape head is being delivered to away on the belt wheel 16, when walking makes it to spur band 17 when belt wheel clockwise rotates, as shown in Figure 5.
Front and back adjustment can be carried out according to bad hole particular location in the position of step 9, bad hole sensor 21, unclamp the screw of 27 of sensor frame 22 and supporting plates, the adjusting screw 25 that can rotate bad hole sensor 21 back moves forward and backward sensor makes it to aim at bad hole, and tighten the screws, shown in Fig. 6 A and Fig. 6 B.
Step 10, leader tape 28 (or without leader tape) around to bracket panel 11, the band 17 of reeling when bracket panel 11 is rotated.
Step 11, by pressing the related key on the touch-screen, namely begin the counting and various operation.
Step 12, since walk belt wheel 16 tape transports and bracket panel 11 strip windings can not be synchronously, so control turning of bracket panel 11 and stop with band upper level sensor 32 and lower level sensor 33.
Step 13, finish 31 of sensors and send signal and make bracket panel 11 and belt-transporting motor 24 stalls when band leaves, tape transport stops operating.
Step 14, the end of counting are pulled out the bar magnetic tape trailer from counting frame 2, bar magnetic tape trailer and boundary belt are wound up on the dish 8 of counting, and loosen the gland nut on the bracket panel, and the dish 8 of counting is rotated counterclockwise, can be the former dish of band wraparound.

Claims (3)

1. counting machine for smart card modules, comprise base (5), be provided with control box (3) and touch-screen display (4) at base (5), it is characterized in that, left tape mechanism (1) and right tape mechanism (6) one the first from left are located on the base (5) rightly, between left tape mechanism (1) and right tape mechanism (6), be provided with counting frame (2), wherein
Described left tape mechanism (1) comprises left frame (7), the dish (8) of counting is located on the left frame (7), be provided with left lining band wheel (9) in the top of the dish (8) of counting, count dish (8) or driven by counterclockwise motor (36), or manually, the dish (8) of counting is connected with adopting counterclockwise the first permanent torsion shaft coupling (37) between the motor (36);
Described right tape mechanism (6) comprises right frame (10), bracket panel (11) is located on the right frame (10), be provided with right lining band wheel (12) in the top of bracket panel (11), the rotating shaft of bracket panel (11) passes right lining band wheel (12) by lining band (13) and described left lining band wheel (9) connects the described dish (8) of counting, bracket panel (11) is followed the described passive and synchronous rotation of dish (8) of counting, bracket panel (11) or driven by clockwise motor (35), or manually, bracket panel (11) is connected with adopting clockwise the second permanent torsion shaft coupling (38) between the motor (35);
Described counting frame (2) comprises support (14), be provided with the pinch roller (15) of placing up and down in the rear end of support (14) and walk belt wheel (16), be provided with level sensor (33) under band upper level sensor (32) and the band at pinch roller (15) and the rear of walking belt wheel (16), the output shaft of belt-transporting motor (24) connects to walk belt wheel (16), band (17) is after passing between the level sensor (33) under band upper level sensor (32) and the band, again by pinch roller (15) and walk between the belt wheel (16) and pass, be provided with perforation sensor (19) at the middle part of support (14), be provided with the gear coaxial with it (18) at perforation sensor (19) side, band (17) is pressed on the gear (18), be count (20) between the sintering at gear (18) and band (17) intersection, be provided with two or three bad hole sensors (21) in the place ahead of perforation sensor (19) foreign steamer, band (17) passes through between bad hole sensor (21), bad hole (23) on bad hole sensor (21) aligned stripes (17) is located, and is provided with to count at the front end of bad hole sensor (21) and finishes sensor (31);
The module of wanting to count is placed on the left tape mechanism (1), after the band of module (17) is pulled out, insert counting frame (2), leader tape (28), or without leader tape, around to the bracket panel (11) of right tape mechanism (6), the band (17) of reeling when bracket panel (11) is rotated.
2. a kind of counting machine for smart card modules as claimed in claim 1, it is characterized in that, described bad hole sensor (21) is located at sensor frame (22) top, be provided with adjusting screw (25) in the rear end of sensor frame (22), sensor frame (22) is located on the sensor supporting plate (27) by the slide block (26) that can move forward and backward, and sensor supporting plate (27) is located on the described support (14).
3. a kind of counting machine for smart card modules as claimed in claim 1 or 2, it is characterized in that, level sensor (33) and the end sensor (31) of counting, perforation sensor (19), bad hole sensor (21) are connected to the programmable logic controller (PLC) in the control box under described band upper level sensor (32), the band, and programmable logic controller (PLC) connects described clockwise motor (35), counterclockwise motor (36) and belt-transporting motor (24) by motor-drive circuit.
CN 201010120541 2010-03-09 2010-03-09 Counting machine for smart card modules Active CN101782974B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010120541 CN101782974B (en) 2010-03-09 2010-03-09 Counting machine for smart card modules

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010120541 CN101782974B (en) 2010-03-09 2010-03-09 Counting machine for smart card modules

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CN101782974A CN101782974A (en) 2010-07-21
CN101782974B true CN101782974B (en) 2013-03-20

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102788795B (en) * 2012-08-16 2014-10-01 山东凯胜电子股份有限公司 Full-automatic intelligent card module detecting device
CN106067061B (en) * 2016-06-28 2018-11-27 东莞市锐祥智能卡科技有限公司 A kind of full-automatic several chip machines and automatically count chip methods

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2526930Y (en) * 2002-03-27 2002-12-18 洪凤军 Automatic device for turning over calendar
CN2864621Y (en) * 2005-05-26 2007-01-31 上海自动化仪表股份有限公司 Tracking weight material level meter

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2211624Y (en) * 1994-06-02 1995-11-01 吴振元 Self adhesive label inspecting and counting device
CN2439066Y (en) * 2000-09-28 2001-07-11 智茂电脑科技有限公司 Improved structure of surface adhesion agent with counter
CN2479591Y (en) * 2001-04-28 2002-02-27 江苏恒宝股份有限公司 Chip counter
CN2657107Y (en) * 2003-09-08 2004-11-17 冈贸股份有限公司 Counting device used for detecting number of loaded electronic element on charge belt

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2526930Y (en) * 2002-03-27 2002-12-18 洪凤军 Automatic device for turning over calendar
CN2864621Y (en) * 2005-05-26 2007-01-31 上海自动化仪表股份有限公司 Tracking weight material level meter

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SE01 Entry into force of request for substantive examination
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TR01 Transfer of patent right

Effective date of registration: 20190703

Address after: Room 301, Room 3, Building 2, No. 3576 Zhaolou Road, Minhang District, Shanghai, 201112

Patentee after: Shanghai Inore Information Electronics Co.,Ltd.

Address before: No. 750 Xingmei Road, Minhang District, Shanghai, 200237

Patentee before: SHANGHAI ETERNAL INFORMATION TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right
CP03 Change of name, title or address

Address after: Room 301, Room 3, Building 2, No. 3576 Zhaolou Road, Minhang District, Shanghai, 201112

Patentee after: Lianxin (Shanghai) Microelectronics Technology Co.,Ltd.

Country or region after: China

Address before: Room 301, Room 3, Building 2, No. 3576 Zhaolou Road, Minhang District, Shanghai, 201112

Patentee before: Shanghai Inore Information Electronics Co.,Ltd.

Country or region before: China